CN211547951U - Intelligent closestool heater block comprehensive test machine - Google Patents
Intelligent closestool heater block comprehensive test machine Download PDFInfo
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- CN211547951U CN211547951U CN201921848930.7U CN201921848930U CN211547951U CN 211547951 U CN211547951 U CN 211547951U CN 201921848930 U CN201921848930 U CN 201921848930U CN 211547951 U CN211547951 U CN 211547951U
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- 238000012360 testing method Methods 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 97
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 85
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 230000000087 stabilizing effect Effects 0.000 claims description 22
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 210000001217 buttock Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000013522 software testing Methods 0.000 description 1
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The utility model discloses an intelligent closestool heating part comprehensive testing machine, which comprises a code scanning mechanism, a testing module, a control system and a pipeline system; the control system is connected with the code scanning mechanism, the test module, the high-precision detection switch of the pipeline system and other components; the code scanning mechanism is used for collecting information of the component to be detected and transmitting the information to the control system; the test module comprises a water inlet mechanism, a pressure detection mechanism, a resistance detection mechanism, a sealing performance detection mechanism and a knob fixing mechanism; the pipeline system is connected with a control system through related components and parts and comprises an air source pipeline and a water source pipeline, wherein the air source pipeline and the water source pipeline are communicated with a water inlet mechanism, and the water source pipeline is provided with a pressure gauge and a flowmeter.
Description
Technical Field
The utility model relates to an intelligent closestool heater block comprehensive test machine.
Background
Along with the improvement of people's standard of living, the functional evolution of intelligent closestool is more abundant, including functional unit such as buttockss washing, woman's washing, in order to make the consumer have comfortable experience, its functional unit's leaving water temperature need control and human temperature be close, need heat water under the ordinary condition. In the production and manufacturing process, the heating parts are often required to be debugged and detected, including conventional water flow, water pressure and other indexes, and resistance and sealing performance indexes due to safety problems, but at present, a comprehensive testing machine capable of completing the tests at one time does not exist.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's weak point, provide an intelligent closestool heater block comprehensive test machine, solved the problem among the above-mentioned background art.
The utility model provides a technical scheme that its technical problem adopted is: the comprehensive testing machine for the heating parts of the intelligent closestool comprises a code scanning mechanism, a testing module, a control system and a pipeline system; the control system is connected with the code scanning mechanism, the test module and the pipeline system; the code scanning mechanism is used for collecting information of the component to be detected and transmitting the information to the control system;
the test module comprises a water inlet mechanism, a pressure detection mechanism, a resistance detection mechanism, a sealing performance detection mechanism and a knob fixing mechanism; the water inlet mechanism is connected with a water inlet of the heating component to be measured; the pressure detection mechanism is arranged between the water inlet mechanism and the water inlet and comprises a pressure sensor; the resistance detection mechanism is provided with detection pins which are used for being in butt joint with pins of the heating component to be detected; the sealing performance detection mechanism comprises a sealing sleeve, and the sealing sleeve is used for sealing a pressure relief opening of the heating component to be detected; the knob fixing mechanism is used for fixing a water outlet switch and a water outlet of the heating component to be tested;
pipeline system and control system are connected, including air supply pipeline, water source pipeline, air supply pipeline and water source pipeline and the mechanism intercommunication of intaking, water source pipeline is equipped with manometer and flowmeter.
The utility model discloses a preferred embodiment, the test module still includes fixed establishment, fixed establishment includes fixing base and clamping mechanism, the fixing base is used for placing the heater block that awaits measuring, clamping mechanism includes cylinder and pressure head, the cylinder erects in the fixing base top, the pressure head is driven by the cylinder from the top down and is pressed from both sides the heater block that awaits measuring and fix.
In a preferred embodiment of the present invention, the testing module further includes a pressure stabilizing mechanism, the pressure stabilizing mechanism includes a pressure rod and a pressure stabilizing cylinder, the pressure rod is disposed above the fixing base and corresponds to the position of the pressure stabilizing valve of the heating component to be tested, and the pressure of the inner pipeline of the heating component is adjusted by controlling the pressure stabilizing cylinder to press down the pressure stabilizing valve.
The utility model discloses a preferred embodiment, sealing performance detection mechanism sets up in the fixing base side, still includes drive arrangement, the seal cover is connected in drive arrangement's tip and is aimed at the pressure release mouth setting, the seal cover passes through drive arrangement control, drive arrangement and control system are connected.
In a preferred embodiment of the present invention, the knob fixing mechanism is connected to the water outlet switch in a clamping manner, and the water outlet switch is connected to the water outlet of the heating member to be measured through a water outlet pipe, so as to fix the water outlet direction.
In a preferred embodiment of the present invention, the water source pipeline includes a low pressure reducing pipeline, a medium pressure reducing pipeline and a high pressure reducing pipeline, and the water source pipeline is further provided with a filter, a pressure reducing valve and a flow control valve.
In a preferred embodiment of the present invention, the control system includes an operating mechanism, a programmable controller and an upper computer display.
In a preferred embodiment of the present invention, the integrated testing machine includes a box, the box is internally provided with the control system and the pipeline system, the box is provided with a platform, and the platform is provided with at least one testing module.
The utility model discloses a preferred embodiment, sweep a yard mechanism and include the support, the support sets up in the box lateral wall, and the sign indicating number rifle is swept to the support upper rack, it is connected with control system to sweep a sign indicating number rifle.
In a preferred embodiment of the present invention, the bottom of the box is provided with a pulley.
Compared with the background technology, the technical scheme has the following advantages:
1. the utility model discloses can realize multiple pressure water route, multi-performance parameter, like the test and the regulation of water pressure, rivers, resistance, leakproofness etc. with the simulation that realizes the in-service use environment, promote intelligent closestool functional unit's efficiency of software testing, can in time reflect the performance situation of heater block comprehensively, be favorable to the developer to find the problem, promote consumer and use the impression, improve product quality, avoid the potential safety hazard.
2. The utility model discloses combining and sweeping yard mechanism and control system, avoiding repeated detection, effectively reducing the quality control time, raise the efficiency, reduce the cost.
3. The utility model discloses integrated design of boxization, transport, removal are convenient.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1.
FIG. 2 is a front view of the preferred embodiment 1.
FIG. 3 is a schematic diagram of a test module.
Fig. 4 is a gas and water circuit diagram of the embodiment 1, wherein the longitudinal lines from left to right sequentially show the gas source inlet and pipe, the water source or gas source outlet and pipe, the low pressure reducing pipe, the medium pressure reducing pipe, the high pressure reducing pipe and the water source or gas source outlet and pipe.
The device comprises a test module 1, a knob fixing mechanism 11, a water inlet mechanism 12, a pressure detection mechanism 13, a fixed seat 141, a clamping mechanism 142, a pressure stabilizing mechanism 15, a resistance detection mechanism 16, a sealing performance detection mechanism 171, a control system box 2, a pressure reducing valve operating button 21, a pressure display instrument 22, a flow display instrument 23, a resistance display instrument 24, an indicator lamp 25, a buzzer 26, a host computer display 27, other operating buttons 28, a water distribution, gas distribution and electric box 3, a code scanning gun support 4 and a pulley 5.
Detailed Description
Example 1
The embodiment of the comprehensive testing machine for the heating component of the intelligent toilet is used for detecting the heating component of the intelligent toilet, and the embodiment takes the heating component for the intelligent toilet of chinese patent CN208267024U as the heating component to be tested as an example, but not limited to this heating component to be tested, and is also applicable to other conventional heating components. The conventional heating part to be tested comprises a water inlet unit, a heating unit, a flow unit and a control unit, wherein the heating unit comprises a thermistor, and the heating part to be tested is also provided with a pressure stabilizing valve, a pressure relief opening and the like.
The comprehensive testing machine for the heating parts of the intelligent closestool comprises a code scanning mechanism, a testing module 1, a control system and a pipeline system; the control system is connected with components such as a code scanning mechanism, the test module 1 and a high-precision detection switch of a pipeline system; and the code scanning mechanism is used for acquiring the information of the part to be detected and transmitting the information to the control system.
As shown in fig. 1 and fig. 2, the main body of the present embodiment is a box body, which is composed of a lower water, gas and electric box 3 and an upper control system box 2, the water, gas and electric box 3 is provided with the pipeline system, and the control system box 2 is internally integrated with a programmable controller and an upper computer display; the water, gas and electric distribution box 3 is provided with a platform, and the platform is provided with at least one test module 1; the platform and one side box body far away from an operator are provided with an operating mechanism and a display mechanism, the platform is provided with a pressure reducing valve operating button 21, a pressure display instrument 22, a flow display instrument 23, a resistance display instrument 24, an indicator lamp 25, a buzzer 26 and other operating buttons 17, wherein the pressure reducing valve operating button 21 is used for switching water inlet pressure, the pressure display instrument 22 displays a water inlet pressure value, the flow display instrument 23 displays the water flow and feedback data in the to-be-detected piece, the resistance display instrument 24 provides a power supply for measuring resistance of a product and feeds back the resistance value in the programmable controller and an upper computer display, and other operating buttons are set to control a double-start type and the like; the bottom of the box body is provided with a pulley 5, so that the box is convenient to carry and move.
As shown in fig. 3, the test module 1 includes a water inlet mechanism 12, a pressure detection mechanism 13, a resistance detection mechanism 16, a sealing performance detection mechanism, and a knob fixing mechanism 11; the water inlet mechanism 12 is connected with a water inlet of a heating component to be measured; the pressure detection mechanism 13 is arranged between the water inlet mechanism 12 and the water inlet and comprises a pressure sensor; the resistance detection mechanism 16 is provided with a detection pin for butting with a pin of a heating component to be detected; the sealing performance detection mechanism comprises a sealing sleeve, and the sealing sleeve is used for sealing a pressure relief opening of the heating component to be detected; the knob fixing mechanism 11 is used for fixing a water outlet switch and a water outlet of the heating component to be measured.
The test module 1 further comprises a fixing mechanism, the fixing mechanism comprises a fixing seat 141 and a clamping mechanism 142, the fixing seat 141 is used for placing the heating component to be tested, the clamping mechanism 142 comprises an air cylinder and a pressure head, the air cylinder is erected above the fixing seat 141, and the pressure head clamps and fixes the heating component to be tested from top to bottom.
The test module 1 further comprises a pressure stabilizing mechanism 15, the pressure stabilizing mechanism 15 comprises a pressing rod and a pressure stabilizing cylinder, the pressing rod is arranged above the fixing seat 141 and corresponds to the position of a pressure stabilizing valve of the heating part to be tested, and the pressure of the inner pipeline of the heating part is adjusted by controlling the pressure stabilizing cylinder to press down the pressure stabilizing valve.
The sealing performance detection mechanism is arranged beside the fixed seat 141 and further comprises a driving device and a sealing sleeve, the driving device 171 is connected to the end portion of the sealing sleeve and is aligned to the pressure relief opening, the sealing sleeve is controlled by the driving device, and the driving device is connected with a control system.
The knob fixing mechanism 11 is connected with the water outlet switch in a clamping mode, and the water outlet switch is connected with the water outlet of the heating component to be detected through a water outlet pipe.
As shown in fig. 4, the pipeline system is connected to the control system, and includes an air source pipeline and a water source pipeline, the air source pipeline and the water source pipeline are communicated with the water inlet mechanism 12, and the water source pipeline is provided with a pressure gauge and a flow meter. The water source pipeline comprises a low-pressure reducing pipeline, a medium-pressure reducing pipeline and a high-pressure reducing pipeline, and is further provided with a filter, a pressure reducing valve and a flow control valve. Two pressure reducing valves are arranged in the low-pressure reducing pipeline, the medium-pressure reducing pipeline and the high-pressure reducing pipeline and are used for stabilizing the water inlet pressure; the flow meter and the pressure sensor are used for feeding back flow and pressure to the programmable controller and the upper computer display; the one-way valve controls water flow in one way and prevents backflow during water pressure switching.
In this embodiment, sweep a yard mechanism and include support 4, support 4 sets up in the box lateral wall, and a yard rifle is swept to support 4 erects, sweep a yard rifle and be connected with control system, the heater block facing that awaits measuring has the bar code label, scans by the operator with sweeping a yard rifle before the detection and types control system, realizes the effective record of each item index, avoids repeated detection simultaneously.
During testing, the heating part to be tested is mounted on the fixed seat 141, the water outlet control switch of the heating part to be tested is fixed by the knob fixing mechanism 11, the resistance power supply and the resistance value testing plug (or pin) are connected with the corresponding socket (or pin) of the resistance detection mechanism 16, the starting button is pressed by two hands, after the heating part to be tested is pressed and fixed by the clamping mechanism 142, the water inlet mechanism 12 acts to be in butt joint with the water inlet, then testing is carried out according to the internal parameters of the programmable controller and the upper computer display, and the water outlet control switch of the knob fixing mechanism 11 is controlled manually;
in the testing process, three water flow tests are respectively carried out on the heating part to be tested through a low-pressure reducing pipeline, a medium-pressure reducing pipeline and a high-pressure reducing pipeline, and the pressure detection mechanism 13 is used for feeding back the water inlet pressure value to the programmable controller and the upper computer display; the pressure stabilizing mechanism 15 presses down to stabilize the test water pressure; the sealing performance detection mechanism 171 is driven to pressurize like a pressure relief opening for its sealing degree, such as whether water will leak or not; and after the water flow test is finished, the residual water stain in the product is blown out by using the air source air inlet of the air source pipeline and the pipeline, and the test is finished.
The above description is only a preferred embodiment of the present invention, and therefore the scope of the present invention should not be limited by this description, and all equivalent changes and modifications made within the scope and the specification of the present invention should be covered by the present invention.
Claims (10)
1. The utility model provides an intelligent closestool heater block comprehensive test machine which characterized in that: the system comprises a code scanning mechanism, a test module, a control system and a pipeline system; the control system is connected with the code scanning mechanism, the test module and the pipeline system; the code scanning mechanism is used for collecting information of the component to be detected and transmitting the information to the control system;
the test module comprises a water inlet mechanism, a pressure detection mechanism, a resistance detection mechanism, a sealing performance detection mechanism and a knob fixing mechanism; the water inlet mechanism is connected with a water inlet of the heating component to be measured; the pressure detection mechanism is arranged between the water inlet mechanism and the water inlet and comprises a pressure sensor; the resistance detection mechanism is provided with detection pins which are used for being in butt joint with pins of the heating component to be detected; the sealing performance detection mechanism comprises a sealing sleeve, and the sealing sleeve is used for sealing a pressure relief opening of the heating component to be detected; the knob fixing mechanism is used for fixing a water outlet switch and a water outlet of the heating component to be tested;
pipeline system and control system are connected, including air supply pipeline, water source pipeline, air supply pipeline and water source pipeline and the mechanism intercommunication of intaking, water source pipeline is equipped with manometer and flowmeter.
2. The comprehensive testing machine for heating parts of intelligent toilets according to claim 1, characterized in that: the test module still includes fixed establishment, fixed establishment includes fixing base and clamping mechanism, the fixing base is used for placing the heater block that awaits measuring, clamping mechanism includes cylinder and pressure head, the cylinder sets up in the fixing base top, the pressure head is driven by the cylinder from the top down and is pressed from both sides the heater block that awaits measuring and press from both sides fixedly.
3. The comprehensive testing machine for heating parts of intelligent toilets according to claim 2, characterized in that: the test module further comprises a pressure stabilizing mechanism, the pressure stabilizing mechanism comprises a pressure lever and a pressure stabilizing cylinder, the pressure lever is arranged above the fixed seat and corresponds to the position of a pressure stabilizing valve of the heating part to be tested, and the pressure of the inner pipeline of the heating part is adjusted by controlling the pressure of the pressure stabilizing cylinder to press the pressure stabilizing valve.
4. The comprehensive testing machine for heating parts of intelligent toilets according to claim 3, characterized in that: the sealing performance detection mechanism is arranged beside the fixed seat and further comprises a driving device, the sealing sleeve is connected to the end portion of the driving device and is aligned to the pressure relief opening, and the driving device is connected with the control system.
5. The comprehensive testing machine for heating parts of intelligent toilets according to claim 4, characterized in that: the knob fixing mechanism is clamped with the water outlet switch, the water outlet switch is connected with the water outlet of the heating component to be detected through the water outlet pipe, and the water outlet direction is fixed.
6. The comprehensive testing machine for heating parts of intelligent toilets according to claim 5, characterized in that: the water source pipeline comprises a low-pressure reducing pipeline, a medium-pressure reducing pipeline and a high-pressure reducing pipeline, and is further provided with a filter, a pressure reducing valve and a flow control valve.
7. The comprehensive testing machine for heating parts of intelligent toilets according to claim 6, characterized in that: the control system comprises an operating mechanism, a programmable controller and an upper computer display.
8. The comprehensive testing machine for heating parts of intelligent toilets according to claim 7, characterized in that: the comprehensive testing machine comprises a box body, wherein the control system and the pipeline system are arranged in the box body, the box body is provided with a platform, and at least one testing module is arranged on the platform.
9. The comprehensive testing machine for heating parts of intelligent toilets according to claim 8, characterized in that: sweep a yard mechanism and include the support, the support sets up in the box lateral wall, and the sign indicating number rifle is swept to the support upper rack, it is connected with control system to sweep a yard rifle.
10. The comprehensive testing machine for heating parts of intelligent toilets according to claim 9, characterized in that: and pulleys are arranged at the bottom of the box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921848930.7U CN211547951U (en) | 2019-10-30 | 2019-10-30 | Intelligent closestool heater block comprehensive test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921848930.7U CN211547951U (en) | 2019-10-30 | 2019-10-30 | Intelligent closestool heater block comprehensive test machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211547951U true CN211547951U (en) | 2020-09-22 |
Family
ID=72499336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921848930.7U Active CN211547951U (en) | 2019-10-30 | 2019-10-30 | Intelligent closestool heater block comprehensive test machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211547951U (en) |
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2019
- 2019-10-30 CN CN201921848930.7U patent/CN211547951U/en active Active
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Address after: No. 601, Tonghong Road, Tongan Park, Tongan Industrial Concentration Zone, Xiamen City, Fujian Province, 361000 Patentee after: BESTTER(XIAMEN) TECHNOLOGY Inc. Address before: No. 601, Tonghong Road, Tongan Park, Tongan Industrial Concentration Zone, Xiamen City, Fujian Province, 361000 Patentee before: BESTTER(XIAMEN) TECHNOLOGY Inc. |