CN201440108U - Automobile heat exchanger water detection test bench - Google Patents

Automobile heat exchanger water detection test bench Download PDF

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Publication number
CN201440108U
CN201440108U CN 200920075420 CN200920075420U CN201440108U CN 201440108 U CN201440108 U CN 201440108U CN 200920075420 CN200920075420 CN 200920075420 CN 200920075420 U CN200920075420 U CN 200920075420U CN 201440108 U CN201440108 U CN 201440108U
Authority
CN
China
Prior art keywords
heat exchanger
water tank
test board
gas pipeline
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 200920075420
Other languages
Chinese (zh)
Inventor
奚晓明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI BEHR THERMAL SYSTEMS CO Ltd
Original Assignee
SHANGHAI BEHR THERMAL SYSTEMS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI BEHR THERMAL SYSTEMS CO Ltd filed Critical SHANGHAI BEHR THERMAL SYSTEMS CO Ltd
Priority to CN 200920075420 priority Critical patent/CN201440108U/en
Application granted granted Critical
Publication of CN201440108U publication Critical patent/CN201440108U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses an automobile heat exchanger water detection test bench which at least comprises a water box body provided with an upper side opening, and a gas pipeline used for supplying pressure gas for a heat exchanger; and the gas pipeline is communicated with a pressure gas source. The water detection test bench also comprises a control console; the gas pipeline is provided with an inlet/outlet valve and a pressure sensor; the control console can be used for controlling the open and close of the inlet/outlet valve; and the pressure sensor is connected with a digital indicator by signals. The equipment of the utility model changes the original visual detection way into a detection way combining the visual detection and numerical value quantization judgment, so that the reliability and the accuracy of detection can be improved.

Description

Car heat exchanger water inspection test board
Technical field
The utility model relates to field of mechanical technique, relates in particular to a kind of test board that car heat exchanger is carried out the water inspection.
Background technology
To some have the product of airtight cavity volume in the auto parts and components, carrying out leak-testing as automobile radiators, steam air heater, charge air cooler, oil cooler, condenser, evaporator or the like is operation common in this area.
Leak Detection generally is divided into the dry type leak detection and the water inspection is hunted leak two kinds.The dry type leak detection is mainly used in online apace detection on production line, and water inspection leak detection then is more to lay particular emphasis on the detection mode of seeking concrete leakage position.
The main structure body that original car heat exchanger water detection trial assembly is put is an open tank, with hand measured piece is put into tank by the operator during use, connect plant compressed air or compressed gas cylinder by pipeline then, in measured piece, feed the gas of certain pressure.During the leak detection test, by the leakage situation in operator's visual inspection water.
The defective that original leak detection test board exists is: 1. traditional water inspection test board is to find leak by the bubble in the visual inspection water.Leakage or minute leakage in the measured piece bottom often are difficult for being found, and therefore reliability, the accuracy that detects is relatively poor.2. there is not protective cover.In case measured piece can not bear test pressure generation explosion or pipe adapter ejection etc. very during situation, will injure the operator and around personnel.3. the mechanization degree of entire equipment is lower, is immersed in the water with the handgrip measured piece by the operator during test, and labour intensity is big, works under hard conditions.
Therefore, those skilled in the art is devoted to develop a kind of test accuracy height, mechanization degree height, car heat exchanger water inspection test board that security is good.
The utility model content
Because the above-mentioned defective of prior art, technical problem to be solved in the utility model provides a kind of test accuracy height, mechanization degree height, car heat exchanger water inspection test board that security is good.
For achieving the above object, the utility model provides a kind of car heat exchanger water inspection test board, comprises that at least one has the water tank of last side opening, also comprises the gas pipeline to described heat exchanger supply pressure gas; Described gas pipeline and pressure gas source connect; Also comprise a control desk; Described gas pipeline is provided with terminal valve and pressure transducer; Described control desk is controlled the switching of described terminal valve; Described pressure transducer is connected with a digital indicator signal.
The utility model is difficult for finding to be positioned at the leakage of measured piece bottom or the defective of minute leakage at original checkout equipment, has designed pressure process and static pressure respectively and has kept process.This pressure process promptly to measured piece input pressure gas certain hour, reach a setup pressure value after, close the import and export valve on the gas pipeline, measured piece gas inside pressure is in opens initial value.Transfer static pressure then to and keep process, promptly stop the supply of pressed gas, whether change, judge whether measured piece exists small leakage by the force value of observing the digital indicator demonstration.
By this design concept, equipment of the present utility model is improved to the detection mode of estimating detection and numerical quantization judgement combination by original range estimation detection mode, has improved the reliability, the accuracy that detect.
Preferably, be provided with liftable fixed support in the described water tank.
Owing to be provided with liftable fixed support, improved the mechanization degree of equipment widely, alleviated labour intensity.
Preferably, described water tank position of side opening on described is provided with security protection lid.
Because be provided with the security protection lid, equipment of the present utility model has improved security in use greatly.
Preferably, front and back two side lower parts of described water tank are provided with lighting source.The internal face of described water tank is the mirror face stainless steel material.
In water tank, be provided with the bottom lighting and, be convenient to observation leakage point by reaching the direct reflection of bottom all around.
Be described further below with reference to the technique effect of accompanying drawing, to understand the purpose of this utility model, feature and effect fully design of the present utility model, concrete structure and generation.
Description of drawings
Fig. 1 is the structural representation of the utility model one specific embodiment.
Embodiment
As shown in Figure 1, in car heat exchanger water inspection test board one specific embodiment, comprise that mainly one has the water tank 10 of last side opening 11.The gas pipeline 20 that also comprises heat exchanger supply pressure gas, gas pipeline 20 connects with pressure gas source 21.Also comprise a control desk 30.Gas pipeline 20 is provided with terminal valve 22 and pressure transducer 23.The switching of control desk 30 control terminal valves 22.Pressure transducer 23 is connected with a digital indicator 31 signals.
The structure that the utility model is examined test board for fear of water in the past is difficult for finding the leakage of test specimen bottom or the defective of minute leakage, is provided with experimental stages such as pressurization and static pressure maintenance in test procedure.
The realization of this design philosophy mainly is to realize by the device that associations such as terminal valve 22, pressure transducer 23, digital indicator 31 are set, keep stage equipment to close the terminal valve 22 of test specimen automatically at static pressure, by pressure transducer 23 and digital indicator 31 (0.001MPa), observe the decline that static pressure keeps the stage force value, whether variation by force value, finds whether test specimen has leakage.
Particularly, descend, can find the indiscoverable minute leakage of naked eyes by force value.
In this specific embodiment, be provided with liftable fixed support 12 in the water tank 10.Fixed support 12 is used for test specimen is fixed and lifting.Fixed mount 12 declines enter under water test specimen during test, and fixed mount 12 rises after the end of test (EOT), and test specimen is emerged.
Owing to be provided with liftable fixed support, improved the mechanization degree of equipment widely, alleviated labour intensity.
In this specific embodiment, water tank 10 is provided with security protection lid 13 in the position of last side opening 11.
In order to protect operator and personnel's safety on every side, the utility model has designed the security protection lid 13 that has the large tracts of land view window.For ease of observation and attractive in appearance, view window is designed to tilt, and sees it is an asymmetric triangle (see figure 1) of hypotenuse in the side.The mode of uncapping adopts no source of the gas air spring, the artificial switching.Security protection lid 13 has secure latch when uncapping, guarantee that lid can accident not close.In the time of can also having an electric switch to guarantee that security protection lid 13 is opened, gas admittance valve can not be opened.
In this specific embodiment, front and back two side lower parts of water tank 10 also are provided with the lighting source (not shown).The internal face of water tank 10 is the mirror face stainless steel material, is for ease of observing the leakage situation of bottom equally.
The operation control setting of test board of the present utility model is manual and automatic dual mode, and manual and automatic dual mode switches by hand, automatic switch.
During automated manner, test process is: the test specimen pressure period, " time I " shows, low pressure gauge and the demonstration of low pressure display instrument---the static pressure maintenance stage, " time II " shows, low pressure gauge and low pressure display instrument demonstration---release stage, the test specimen release, low pressure gauge and pressure display instrument make zero.The length of " time I " and " time II " can be provided with.
Manual mode is operated above step respectively by electric switch.
Test board of the present utility model also is provided with low pressure and two test loops of high pressure.The test pressure of low tension loop is less than 5bar.The test pressure of high tension loop is less than 40bar.High-low pressure control is switched by electric switch.
The utility model is compared with original water inspection test board, has overcome the defective on the safety, has absorbed dried detection examination and has had the advantage that static pressure keeps measuring ability, has improved automaticity.Reduce labour intensity, improved working environment.Realized technical breakthrough and perfect.
More than describe preferred embodiment of the present utility model in detail.The ordinary skill that should be appreciated that this area need not creative work and just can make many modifications and variations according to design of the present utility model.Therefore, all technician in the art comply with design of the present utility model on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment, all should be in claim protection domain of the present utility model.

Claims (5)

1. a car heat exchanger water inspection test board comprises that at least one has the water tank of last side opening, also comprises the gas pipeline to described heat exchanger supply pressure gas; Described gas pipeline and pressure gas source connect; Also comprise a control desk; It is characterized in that: described gas pipeline is provided with terminal valve and pressure transducer; Described control desk is controlled the switching of described terminal valve; Described pressure transducer is connected with a digital indicator signal.
2. car heat exchanger water inspection test board as claimed in claim 1 is characterized in that: be provided with liftable fixed support in the described water tank.
3. car heat exchanger water as claimed in claim 1 inspection test board is characterized in that: described water tank is provided with security protection lid in the position of side opening on described.
4. car heat exchanger water inspection test board as claimed in claim 1, it is characterized in that: front and back two side lower parts of described water tank are provided with lighting source.
5. car heat exchanger water inspection test board as claimed in claim 1, it is characterized in that: the internal face of described water tank is the mirror face stainless steel material.
CN 200920075420 2009-07-28 2009-07-28 Automobile heat exchanger water detection test bench Expired - Lifetime CN201440108U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200920075420 CN201440108U (en) 2009-07-28 2009-07-28 Automobile heat exchanger water detection test bench

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200920075420 CN201440108U (en) 2009-07-28 2009-07-28 Automobile heat exchanger water detection test bench

Publications (1)

Publication Number Publication Date
CN201440108U true CN201440108U (en) 2010-04-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200920075420 Expired - Lifetime CN201440108U (en) 2009-07-28 2009-07-28 Automobile heat exchanger water detection test bench

Country Status (1)

Country Link
CN (1) CN201440108U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102589912A (en) * 2012-01-18 2012-07-18 广州飞机维修工程有限公司 System and method for repairing and inspecting airplane heat exchanger
CN109596275A (en) * 2018-11-24 2019-04-09 苏州驿力机车科技股份有限公司 Air tightness test tooling and its conveying device for radiator
CN111207891A (en) * 2020-01-15 2020-05-29 长春理工大学 Detection device and method for plate pairs of semi-welded plate heat exchanger

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102589912A (en) * 2012-01-18 2012-07-18 广州飞机维修工程有限公司 System and method for repairing and inspecting airplane heat exchanger
CN102589912B (en) * 2012-01-18 2014-04-16 广州飞机维修工程有限公司 System and method for repairing and inspecting airplane heat exchanger
CN109596275A (en) * 2018-11-24 2019-04-09 苏州驿力机车科技股份有限公司 Air tightness test tooling and its conveying device for radiator
CN111207891A (en) * 2020-01-15 2020-05-29 长春理工大学 Detection device and method for plate pairs of semi-welded plate heat exchanger
CN111207891B (en) * 2020-01-15 2021-07-16 长春理工大学 Detection device and method for plate pairs of semi-welded plate heat exchanger

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CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20100421