CN211545930U

CN211545930U - Filling machine

Info

Publication number: CN211545930U
Application number: CN201922236578.8U
Authority: CN
Inventors: 宋学礼
Original assignee: Shangqiu Boda Chemical Co ltd
Current assignee: Shangqiu Boda Chemical Co ltd
Priority date: 2019-12-13
Filing date: 2019-12-13
Publication date: 2020-09-22
Anticipated expiration: 2029-12-13

Abstract

The utility model provides a filling machine, which comprises a first conveying mechanism, a second conveying mechanism, a pushing mechanism, an operating platform, a third conveying mechanism, a filling machine, a capping machine and a main control box, wherein the transmission direction of the first conveying mechanism is vertical to that of the second conveying mechanism, and the transmission direction of the third conveying mechanism is the same as that of the second conveying mechanism; the descending direction of the discharge port of the second limiting mechanism is provided with a first baffle plate, the two opposite sides of the second conveying mechanism are respectively provided with a pushing mechanism and an operating platform, the pushing mechanism comprises a pushing block, a pushing block driving device, a limiting baffle plate and a limiting baffle plate driving device, a guide wheel is arranged on the operating platform, the material enters a third conveying mechanism to be pressed by a pressing mechanism after being guided by the guide wheel after the filling is completed on the operating platform, and the pressing mechanism comprises: go up lid, lower lid, first pneumatic cylinder, second pneumatic cylinder and extruded piece. The utility model discloses safety and stability are high, and each process links up closely, the filling is high-efficient.

Description

Filling machine

Technical Field

The utility model relates to a paint production technical field especially relates to a liquid filling machine.

Background

The filling is a very important step in paint production, and the processes of feeding, filling, capping, blanking and the like are involved during filling, and the existing filling machine has the disadvantages that the material is likely to topple during capping due to unreasonable capping mechanism design, the operation safety is required to be improved, and the seamless butt joint of each process is not easy to realize, so that the stability of the whole filling operation is poor, the automation degree is low, and the filling efficiency is low, so that the filling machine needs to be improved in order to improve the safety, the stability and the filling efficiency of a product line.

SUMMERY OF THE UTILITY MODEL

For solving the deficiencies of the prior art, the utility model provides a filling machine.

The utility model discloses a realize through following technical scheme:

a filling machine comprises a first conveying mechanism, a second conveying mechanism, a pushing mechanism, an operating platform, a third conveying mechanism, a filling machine, a capping machine and a main control box, wherein the transmission direction of the first conveying mechanism is vertical to that of the second conveying mechanism, the transmission direction of the third conveying mechanism is the same as that of the second conveying mechanism, and a first limiting mechanism, a second limiting mechanism and a third limiting mechanism which are distributed along the transmission direction and have adjustable limiting width are respectively arranged on the first conveying mechanism, the second conveying mechanism and the third conveying mechanism; a first material baffle plate is arranged in the descending direction of a discharge port of the second limiting mechanism, the first material baffle plate is powered by a first material baffle plate driving device, a material pushing mechanism and an operation platform are respectively arranged on two opposite sides of a second conveying mechanism positioned in the descending direction of the first material baffle plate, the operation platform is vertically arranged between the second conveying mechanism and a third conveying mechanism, a feed port of the operation platform is connected with a discharge port of the second conveying mechanism, the discharge port is connected with a feed port of the third conveying mechanism, a filling head of the filling machine is arranged right above the operation platform, the material pushing mechanism corresponds to the operation platform in number, the material pushing mechanism comprises a push block, a push block driving device, a limiting baffle plate and a limiting baffle plate driving device, the push block driving device and the limiting baffle plate driving device are placed on the placement platform, a filling limiting plate, a limiting plate installation frame and a guide wheel for guiding materials to the third conveying mechanism are arranged, a second baffle plate is arranged in the descending direction of a discharge hole of the third limiting mechanism, and the second baffle plate is powered by a second baffle plate driving device; the master control case is connected with each part, the control material via first conveying mechanism, push away to the operation panel by the ejector pad after second conveying mechanism carries, get into third conveying mechanism after accomplishing the direction of leading wheel again after the filling, carry out the gland by gland mechanism again after spacing and the direction of third stop gear, the width of third stop gear's discharge gate matches with the width of material just, gland mechanism locates directly over third stop gear's discharge end, gland mechanism includes: the upper cover body, the lower cover body, the first hydraulic cylinder, the second hydraulic cylinder and the extrusion piece, the extrusion piece comprises a cylinder, an upper mounting piece, a lower mounting piece and a pressure head, an upper through hole and a lower through hole which are coaxially arranged are formed in the center of the cylinder, a working cavity is formed by the two through holes, the aperture of the upper through hole is larger than that of the lower through hole, the upper mounting piece and the lower mounting piece are respectively arranged on the upper part and the lower part of the upper through hole in a sliding mode, the upper end of the upper mounting piece is connected with the second hydraulic cylinder arranged at the top end of the upper cover body, an upper magnet is arranged at the lower end of the upper mounting piece, the pressure head is arranged at the lower end of the lower mounting piece, the upper magnet and the magnetic pole of the lower magnet are opposite, the lower through hole just can;

the upper cover body is in a cylindrical shape with an opening at the lower end, the lower cover body is in a cylindrical shape with an opening at the upper end, the upper cover body is buckled in the lower cover body, the outer wall of the upper cover body is in close contact with the inner wall of the lower cover body, a connecting column is arranged in the center of the lower cover body, the top end of the connecting column is connected with a first hydraulic cylinder arranged at the top end of the upper cover body, a cylinder is arranged in a cavity between the upper cover body and the lower cover body, the cylinder is fixedly connected with the lower cover body, and a through hole for the.

Preferably, the lower terminal surface facing of lower lid is equipped with the elastic layer, and the cross section of pressure head is less than the surface of lid, is equipped with the spacing retaining ring that is used for preventing that upper mounting spare from sliding away from the working chamber on the up end of cylinder.

More preferably, the third stop gear includes preceding spacing section, buffer segment and back spacing section, and preceding spacing section is used for linking up with the material after accomplishing the filling, and back spacing section is used for linking up with the feed inlet of capper, and the width of back spacing section matches with the width of material just.

Most preferably, the intelligent control system further comprises a plurality of infrared sensors and photoelectric switches, wherein an MCU, a control circuit and a power supply circuit are arranged in the main control box, the infrared sensors are distributed in each section and transmit detection data back to the MCU, and the MCU controls the on-off of the photoelectric switches after calculation.

Compared with the prior art, the utility model discloses simple structure, design science, the stability of material loading, filling, unloading is high, and each process links up closely, the filling is high-efficient, is worth popularizing and applying.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural diagram of the middle gland mechanism of the present invention;

fig. 3 is a schematic view of the construction of the extrusion of fig. 2.

In the figure: 1. a first conveying mechanism; 11. a first limit mechanism; 2. a second conveying mechanism; 21. a second limiting mechanism; 22. a first striker plate; 23. a first striker plate driving device; 3. a material pushing mechanism; 31. a push block driving device; 32. a limit baffle driving device; 33. a push block; 34. a limit baffle; 35. a rest table; 4. an operation table; 41. filling a limiting plate; 42. a limiting plate mounting rack; 43. a guide wheel; 5. a third conveying mechanism; 51. a third limiting mechanism; 52. a second retainer plate driving device; 53. a second retainer plate; 54. a mounting seat; 55. adjusting a rod; 56. tightening the wheel; 57. a splint; 6. a capping mechanism; 61. a lower cover body; 611. connecting columns; 612. an elastic layer; 62. an upper cover body; 63. a first hydraulic cylinder; 64. a second hydraulic cylinder; 65. an outer wall; 651. a working chamber; 652. an upper mounting member; 653. an upper magnet; 654. a lower magnet; 655. a lower mounting member; 656. a spring; 657. a limit retainer ring; 658. fixing screw holes; 66. and (4) pressing head.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1: a filling machine comprises a first conveying mechanism 1, a second conveying mechanism 2, a pushing mechanism 3, an operating platform 4, a third conveying mechanism 5, a filling machine, a capping machine and a main control box, wherein the transmission direction of the first conveying mechanism 1 is vertical to that of the second conveying mechanism 2, the transmission direction of the third conveying mechanism 5 is the same as that of the second conveying mechanism 2, and the first conveying mechanism 1, the second conveying mechanism 2 and the third conveying mechanism 5 are respectively provided with a first limiting mechanism 11, a second limiting mechanism 21 and a third limiting mechanism 51 which are distributed along the transmission direction and have adjustable limiting width; a first material baffle plate 22 is arranged in the descending direction of a discharge port of a second limiting mechanism 21, the first material baffle plate 22 is powered by a first material baffle plate driving device 23, two opposite sides of a second conveying mechanism 2 positioned in the descending direction of the first material baffle plate 22 are respectively provided with a material pushing mechanism 3 and an operation table 4, the operation table 4 is vertically arranged between the second conveying mechanism 2 and a third conveying mechanism 5, a feed port of the operation table 4 is connected with a discharge port of the second conveying mechanism 2, a discharge port is connected with a feed port of the third conveying mechanism 5, a filling head of the filling machine is arranged right above the operation table 4, the number of the material pushing mechanism 3 corresponds to that of the operation table 4, the material pushing mechanism 3 comprises a push block 33, a push block driving device 31, a limiting baffle plate 34 and a limiting baffle plate driving device 32, the push block driving device 31 and the limiting baffle plate driving device 32 (the push block driving device 31 of each material pushing mechanism 3 moves synchronously, the limit stop driving devices 32 of the pushing mechanisms 3 move synchronously. ) The device is placed on the placing table 35, the operating table 4 is provided with a filling limit plate 41, a limit plate mounting frame 42 and a guide wheel 43 for guiding materials to the third conveying mechanism 5, a second baffle plate 53 is arranged in the downward direction of a discharge port of the third limit mechanism 51, and the second baffle plate 53 is powered by a second baffle plate driving device 52; the master control case is connected with each part, control material via first conveying mechanism 1, second conveying mechanism 2 carries the back by ejector pad 33 push away to operation panel 4 on, get into third conveying mechanism 5 after accomplishing the filling again via the direction of leading wheel 43, carry out the gland by gland mechanism again after spacing and the direction of third stop gear 51, the width of the discharge gate of third stop gear 51 matches with the width of material just, gland mechanism locates directly over third stop gear 51's discharge end, include: the upper cover body 62, the lower cover body 61, the first hydraulic cylinder 63, the second hydraulic cylinder 64 and the extrusion piece, the extrusion piece includes a cylinder, an upper installation part 652, a lower installation part 655 and a pressure head 66, the center of the cylinder is provided with an upper through hole and a lower through hole which are coaxially arranged, the two through holes form a working cavity 651, the aperture of the upper through hole is larger than that of the lower through hole, the upper installation part 652 and the lower installation part 655 are respectively arranged on the upper part and the lower part of the upper through hole in a sliding way, the upper end of the upper installation part 652 is connected with the second hydraulic cylinder 64 arranged on the top end of the upper cover body 62, the lower end of the upper installation part 655 is provided with a lower magnet 654, the lower end of the lower installation part 655 is provided with the pressure head 66, the magnetic poles of the upper magnet 653 and the lower magnet 654 are opposite, the lower through hole can just pass through the pressure head 66, The lower end of the upper through hole is abutted against the bottom surface of the upper through hole; the upper cover body 62 is in a cylindrical shape with an open lower end, the lower cover body 61 is in a cylindrical shape with an open upper end, the lower end face of the lower cover body 61 is pasted with an elastic layer 612, the upper cover body 62 is buckled in the lower cover body 61, the outer wall of the upper cover body 62 is in close contact with the inner wall of the lower cover body 61, the center of the lower cover body 61 is provided with a connecting column 611, the connecting column 611 is preferably integrally formed with the lower cover body 61, the top end of the connecting column 611 is connected with the first hydraulic cylinder 3 arranged at the top end of the upper cover body 62, and the cylinder is arranged in a cavity between the upper cover body. To prevent the upper mount 652 from sliding off the working chamber 651, a stop collar 657 is provided on the upper end face of the cylinder; the end face of the bottom end of the cylinder is provided with a fixing screw 658, the end face of the bottom end of the lower cover body 61 is also provided with a screw, the cylinder is fixedly connected with the lower cover body 61, and the end face of the lower end of the lower cover body 61 is correspondingly provided with a through hole for the press head 66 to penetrate out.

The main control box is internally provided with an MCU, a control circuit and a power supply circuit, a control material (paint can) is positioned in the ascending direction of the first baffle plate 22 and is blocked by the first baffle plate 22 after being conveyed by the first conveying mechanism 1 and the second conveying mechanism 2, the first baffle plate driving device 23 is started, the first baffle plate 22 retreats under the action of the control material to open the discharge port, the material is conveyed forwards in sequence, the placing table 35 is correspondingly provided with an infrared sensor, the limit baffle plate driving device 32 is started through the main control box after the detection that the material enters a set position, the limit baffle plate 34 controls the material to move forwards continuously, the push block driving device 31 is started after the material reaches the set position, the push block 33 pushes the material onto the operating table 4, then the limit baffle plate 34 and the push block 33 return to the original position, and the material is filled. After the filling is completed, the pushing block 33 pushes out the next round of material again, under the pushing action of the next round of material, the filled material is guided by the guide wheel 43 and enters the third conveying mechanism 5, and continues to move forward to enter the front limit section, the buffer section and the rear limit section of the third limit mechanism in sequence, then the material is discharged and is capped by the capping mechanism, during capping, the first hydraulic cylinder 63 drives the lower cap body 61 to cap the upper end of the paint can to be capped, then the second hydraulic cylinder 64 drives the upper mounting member 652 to move downwards, and after the repulsive magnetic force between the upper magnet 653 and the lower magnet 654 and the double buffering of the spring 656, the press head 66 acts on the paint cap to press downwards. In the whole process, the upper cover 62 and the lower cover 61 are always in a closed state. Therefore, the specific operation of the gland is in a closed space, which contributes to the improvement of the safety of the operation. Be equipped with infrared ray sensor on the capping mechanism, when it detects there is the material when carrying out the gland, the master control case starts second stopper board drive arrangement 52 and makes second stopper board 53 block the entering of other materials, removes second stopper board 53 again after the gland is accomplished and carries out the feeding. The control operations not described in detail above are all controlled by the existing infrared sensor and photoelectric switch, which are distributed in each segment.

As an optimal technical scheme, the utility model discloses a another embodiment, third stop gear 51 is used for linking up with the material after accomplishing the filling including preceding spacing section, buffer segment and back spacing section, preceding spacing section, and back spacing section is used for linking up with the feed inlet of capper, and the width of back spacing section matches with the width of material just, prevents when back spacing section can be the gland again that the material from empting.

Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. The component structures or the connection modes not described in detail in the present invention are the prior art.

Claims

1. A filling machine, its characterized in that: the automatic capping machine comprises a first conveying mechanism (1), a second conveying mechanism (2), a pushing mechanism (3), an operating platform (4), a third conveying mechanism (5), a filling machine, a capping machine and a main control box, wherein the transmission direction of the first conveying mechanism (1) is vertical to that of the second conveying mechanism (2), the transmission direction of the third conveying mechanism (5) is the same as that of the second conveying mechanism (2), and a first limiting mechanism (11), a second limiting mechanism (21) and a third limiting mechanism (51) which are distributed along the transmission direction and have adjustable limiting width are respectively arranged on the first conveying mechanism (1), the second conveying mechanism (2) and the third conveying mechanism (5); a first material baffle plate (22) is arranged in the descending direction of a discharge hole of the second limiting mechanism (21), the first material baffle plate (22) is powered by a first material baffle plate driving device (23), a material pushing mechanism (3) and an operation table (4) are respectively arranged on two opposite sides of a second conveying mechanism (2) positioned in the descending direction of the first material baffle plate (22), the operation table (4) is vertically arranged between the second conveying mechanism (2) and a third conveying mechanism (5), a feed port of the operation table (4) is connected with a discharge hole of the second conveying mechanism (2), the discharge hole is connected with a feed port of the third conveying mechanism (5), a filling head of the filling machine is arranged right above the operation table (4), the number of the material pushing mechanisms (3) corresponds to that of the operation table (4), the material pushing mechanism (3) comprises a pushing block (33), a pushing block driving device (31), a limiting baffle plate (34) and a limiting baffle plate driving device (32), the pushing block driving device (31) and the limiting baffle driving device (32) are placed on the placing table (35), a filling limiting plate (41), a limiting plate mounting frame (42) and a guide wheel (43) used for guiding materials to the third conveying mechanism (5) are arranged on the operating table (4), a second baffle plate (53) is arranged in the downward direction of a discharge port of the third limiting mechanism (51), and the second baffle plate (53) is powered by the second baffle plate driving device (52); the master control case is connected with each part, the control material is pushed away to operation panel (4) by ejector pad (33) after first conveying mechanism (1), second conveying mechanism (2) are carried, get into third conveying mechanism (5) after the direction of leading wheel (43) again after accomplishing the filling, carry out the gland by gland mechanism (6) after spacing and the direction of third stop gear (51), the width of the discharge gate of third stop gear (51) matches with the width of material just, gland mechanism (6) are located directly over the discharge end of third stop gear (51), gland mechanism (6) include: the extrusion piece comprises a cylinder, an upper mounting piece (652), a lower mounting piece (655) and a pressure head (66), wherein the center of the cylinder is provided with an upper through hole and a lower through hole which are coaxially arranged, the two through holes form a working cavity (651), the aperture of the upper through hole is larger than that of the lower through hole, the upper mounting piece (652) and the lower mounting piece (655) are respectively arranged on the upper part and the lower part of the upper through hole in a sliding manner, the upper end of the upper mounting piece (652) is connected with the second hydraulic cylinder (64) arranged at the top end of the upper cover body (62), the lower end of the upper mounting piece (655) is provided with an upper magnet (653), the upper end of the lower mounting piece (655) is provided with a lower magnet (654), the pressure head (66) is arranged at the lower end of the lower mounting piece (655), and the magnetic poles of the upper magnet (653), the lower through hole can just pass through the pressure head (66), the periphery of the upper part of the pressure head (66) is sleeved with a spring (656), the upper end of the spring (656) is abutted against the lower end surface of the lower mounting component (655), and the lower end of the spring is abutted against the bottom surface of the upper through hole;

the upper cover body (62) is in a cylindrical shape with an opening at the lower end, the lower cover body (61) is in a cylindrical shape with an opening at the upper end, the upper cover body (62) is buckled in the lower cover body (61), the outer wall of the upper cover body (62) is in close contact with the inner wall of the lower cover body (61), a connecting column (611) is arranged in the center of the lower cover body (61), the top end of the connecting column (611) is connected with a first hydraulic cylinder (63) arranged at the top end of the upper cover body (62), the cylinder is arranged in a cavity between the upper cover body (62) and the lower cover body (61), the cylinder is fixedly connected with the lower cover body (61), and a through hole for enabling the pressure head (66) to penetrate out is correspondingly arranged on the end.

2. The filling machine as defined in claim 1 wherein: the lower end face of the lower cover body (61) is provided with an elastic layer (612) in an attached mode, the cross section of the pressure head (66) is smaller than the surface of the cover body, and the upper end face of the cylinder is provided with a limiting retainer ring (657) used for preventing the upper mounting piece (652) from sliding away from the working cavity (651).

3. The filling machine as defined in claim 1 wherein: the third limiting mechanism (51) comprises a front limiting section, a buffer section and a rear limiting section, the front limiting section is used for being connected with the materials after filling, the rear limiting section is used for being connected with a feeding hole of the capping machine, and the width of the rear limiting section is just matched with the width of the materials.

4. The filling machine as claimed in any one of claims 1 to 3, wherein: the intelligent control system is characterized by further comprising a plurality of infrared sensors and a photoelectric switch, wherein an MCU, a control circuit and a power supply circuit are arranged in the main control box, the infrared sensors are distributed in each section and transmit detection data back to the MCU, and the MCU controls the on-off of the photoelectric switch after calculation.