CN211544939U - Full-automatic sample inspection assembly line - Google Patents
Full-automatic sample inspection assembly line Download PDFInfo
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- CN211544939U CN211544939U CN201921930341.3U CN201921930341U CN211544939U CN 211544939 U CN211544939 U CN 211544939U CN 201921930341 U CN201921930341 U CN 201921930341U CN 211544939 U CN211544939 U CN 211544939U
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Abstract
A full-automatic sample inspection assembly line is characterized in that a plurality of test tube carriers are placed on a rotary track to move, and the rotary track comprises a conveying track arranged on the side of a manual sample loading mechanism; get into when empty-load test tube carrier moves the delivery track and divide the track, transfer the test tube model to empty-load test tube carrier on, distinguish and bind test tube sample identity that test tube carrier and test tube carrier on the branch track bore through the discernment subassembly, whether transfer to peripheral hardware check out test set according to the test tube sample and make the entering fourth delivery track or the fourth branch track that bears test tube carrier selectivity of test tube sample, the test tube sample that gets into the fourth branch track carries out identification through the fourth discernment subassembly and uncaps through uncapping mechanism, the test tube sample after the operation of uncapping gets into the butt joint track and transfers the assembly line of waiting the check out test set that gets into through transferring the manipulator. The utility model discloses realize the automatic sample dispatch and the processing of processes such as appearance, centrifugation, uncapping, inspection of sample.
Description
Technical Field
The utility model relates to a full-automatic sample inspection assembly line belongs to sample processing technology field.
Background
The automatic medical inspection assembly line is characterized in that various independent automatic instruments in clinic are connected in series through special logistics transmission equipment, and under the leading control of information flow, the assembly line operation combination is formed, so that the automation of a large-scale routine laboratory inspection process is formed. The current medical industry needs to complete various inspection items, and a series of processing operations including sample loading, centrifugation, cover opening, recovery, transfer and the like are needed before a blood sample enters the inspection equipment. In the prior art, a plurality of devices are generally required to finish the work before the inspection (hereinafter referred to as pretreatment work) together, and the work is complicated, the flow is complex and the efficiency is low. In view of the above, a fully automatic sample inspection technical solution is needed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses not enough to prior art exists, provide a full-automatic sample inspection assembly line, the sample scheduling and the processing of each process such as sample loading, centrifugation, uncapping, inspection of solving the sample make every sample can both be quick, each project of accurate completion.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a full-automatic sample inspection assembly line comprises an automatic sample loading mechanism, a manual sample loading mechanism, a centrifugal mechanism, a sample unloading recovery mechanism and a cover opening mechanism; the manual sample loading mechanism is connected with the automatic sample loading mechanism, the centrifugal mechanism is connected with the manual sample loading mechanism, the lower sample recovery mechanism is connected with the centrifugal mechanism, and the cover opening mechanism is connected with the lower sample recovery mechanism; the automatic sample loading mechanism, the manual sample loading mechanism, the centrifugal mechanism, the sample unloading recovery mechanism and the cover opening mechanism; the manual sample loading mechanism is connected with the automatic sample loading mechanism, the centrifugal mechanism is connected with the manual sample loading mechanism, the lower sample recovery mechanism is connected with the centrifugal mechanism, and the cover opening mechanism is connected with the lower sample recovery mechanism; a first conveying track is arranged on the side part of the manual sample loading mechanism, a second conveying track is arranged on the side part of the centrifugal mechanism, a third conveying track is arranged on the side part of the sample unloading and recovering mechanism, and a fourth conveying track is arranged on the side part of the cover opening mechanism;
the first conveying rail, the second conveying rail, the third conveying rail and the fourth conveying rail are sequentially connected to form a rotary rail; a first sub-track is formed between the first conveying track and the manual sample loading mechanism, a second sub-track is formed between the second conveying track and the centrifugal mechanism, a third sub-track is formed between the third conveying track and the sample unloading recovery mechanism, and a fourth sub-track is formed between the fourth conveying track and the cover opening mechanism; the first sub rail, the second sub rail, the third sub rail and the fourth sub rail are respectively communicated with the rotary rail, and the side parts of the first sub rail, the second sub rail, the third sub rail and the fourth sub rail are respectively provided with a stopping mechanism;
a first identification component is arranged at the joint of the first sub-track and the manual sample loading mechanism, a second identification component is arranged at the joint of the second sub-track and the centrifugal mechanism, a third identification component is arranged at the joint of the third sub-track and the sample unloading and recycling mechanism, and a fourth identification component is arranged at the joint of the fourth sub-track and the cover opening mechanism;
the test tube carrier runs on the rotary track, and the first identification assembly, the second identification assembly, the third identification assembly and the fourth identification assembly are respectively used for identifying the identity and the operation information of the test tube carrier and a sample test tube borne by the test tube carrier.
As a preferred scheme of the full-automatic sample inspection assembly line, a first reversing mechanism is arranged between the first conveying track and the first sub-track, a second reversing mechanism is arranged between the second conveying track and the second sub-track, a third reversing mechanism is arranged between the third conveying track and the third sub-track, and a fourth reversing mechanism is arranged between the fourth conveying track and the fourth sub-track.
As the preferred scheme of the full-automatic sample inspection assembly line, the reversing mechanism comprises a rotary cylinder, a rotary seat and a rotary baffle, the rotary seat is connected with the rotary cylinder, and the rotary baffle is connected with the rotary seat.
As a preferred scheme of the full-automatic sample inspection assembly line, the fourth conveying track is connected with a butt joint track, the butt joint track is communicated with the rotary track, a transfer manipulator is arranged on the side portion of the butt joint track, the transfer manipulator is used for transferring test tube samples on the butt joint track to an external track, and the external track is connected with inspection equipment.
As a preferred scheme of the full-automatic sample inspection production line, the automatic sample loading mechanism comprises a support frame, the top end of the support frame is connected with a table top plate, the inner side of the support frame is provided with a material collecting hopper, the material collecting hopper is connected to the lower end of the table top plate, the side part of the material collecting hopper is provided with a loading unit, the side part of the loading unit is communicated with the side part of the material collecting hopper, the loading unit upwards penetrates through the table top plate from the inner side of the support frame, and the loading unit extends to the upper part of the table top plate; the upper end of the table top plate is connected with a transmission unit, the transmission unit is located on the outer side of the feeding unit, the transmission unit comprises a detection switch, a first test tube conveying assembly, a second test tube conveying assembly and a switching assembly, the detection switch is arranged on the side portion of the first test tube conveying assembly, the first test tube conveying assembly and the second test tube conveying assembly are arranged in parallel, a transposition channel is arranged between the first test tube conveying assembly and the second test tube conveying assembly, the switching assembly is connected to the side portion of the first test tube conveying assembly, and the switching assembly is located on the outer side of the transmission unit; first test tube conveying component's terminal below is connected with first liftout subassembly, second test tube conveying component's terminal below is connected with second liftout subassembly.
As a preferable scheme of the full-automatic sample inspection assembly line, the manual sample loading mechanism comprises a first portal and a sample loading drawer, the automatic sample loading mechanism extends into the upper part of the manual sample loading mechanism from the side part of the first portal, a first transfer assembly is connected below the first portal, and the sample loading drawer is arranged below the first transfer assembly.
As a preferred scheme of the full-automatic sample inspection assembly line, the centrifugal mechanism comprises a second portal and a centrifugal working table, a second transfer assembly is connected below the second portal, a centrifugal station is arranged at the upper end of the centrifugal working table, the centrifugal station comprises a limiting frame and a centrifugal carrier, the centrifugal carrier is arranged at the upper end of the limiting frame, centrifugal equipment is arranged below the centrifugal working table, and a placing opening is formed in the centrifugal working table above the centrifugal equipment;
the lower sample recovery mechanism comprises a third door frame, a third transfer assembly is connected below the third door frame, and lower sample drawers are arranged below the third transfer assembly.
As a preferred scheme of the full-automatic sample inspection assembly line, the uncovering mechanism comprises a fourth portal frame, a supporting base, a clamping part, a rotating base, a lifting part, a driving part and a twisting part are arranged below the fourth portal frame, the supporting base is connected to the upper end of the supporting base, a through hole is formed in the side part of the supporting base, the clamping part is located at the upper end of the supporting base, and the clamping part penetrates through the through hole; the rotating seat is connected to the upper end of the supporting seat; the lifting part is connected to the upper end of the rotating seat; the bottom of the driving part is connected with the top end of the lifting part, the driving part comprises a swing arm, an uncovering driving motor, a first belt wheel, a synchronous belt and a second belt wheel, the uncovering driving motor is connected to the lower side of one end of the swing arm, the first belt wheel is arranged on one side above the swing arm, the first belt wheel is connected with the uncovering driving motor, the second belt wheel is arranged on the other side above the swing arm, and the first belt wheel and the second belt wheel are connected through the synchronous belt; the torsion part is arranged at the lower side of the other end of the swing arm and is connected below the second belt wheel;
the gear stopping mechanism comprises a gear stopping base, a gear stopping cylinder joint, a force transmission piece, a stopping hook, a first pin column, a second pin column and a third pin column, wherein the gear stopping cylinder is fixedly connected to the upper end of the gear stopping base through a bolt, the gear stopping cylinder comprises a gear stopping cylinder main body and a gear stopping cylinder rod, one end of the gear stopping cylinder rod is fixedly connected with the gear stopping cylinder main body, the other end of the gear stopping cylinder rod is in threaded connection with the gear stopping cylinder joint, one end of the force transmission piece is connected with the gear stopping cylinder joint through the first pin column, the other end of the force transmission piece is connected with one end rotating shaft of the stopping hook through the second pin column, and the middle of the stopping hook is connected with the gear stopping base through the third pin column.
The utility model also provides a full-automatic sample inspection assembly line scheduling method, including following step: placing a plurality of test tube carriers on a rotary track for moving, wherein the rotary track comprises a first conveying track arranged on the side part of the manual sample loading mechanism, a second conveying track arranged on the side part of the centrifugal mechanism, a third conveying track arranged on the side part of the sample unloading and recovering mechanism and a fourth conveying track arranged on the side part of the cover opening mechanism;
when the unloaded test tube carrier runs to the first conveying track, the test tube carrier enters the first sub track, the test tube sample plate is transferred to the unloaded test tube carrier, the test tube carrier on the first sub track and the test tube sample identity borne by the test tube carrier are identified and bound through the first identification assembly, and the test tube carrier bearing the test tube sample selectively enters the second conveying track or the second sub track according to whether the test tube sample is centrifuged or not;
when the test tube carrier carries the test tube sample to move to the second sub-track, the test tube sample is transferred to a centrifugal mechanism for centrifugal operation, the test tube sample after centrifugal operation is transferred to an empty test tube carrier on the second sub-track, the test tube carrier on the second sub-track and the test tube sample identity carried by the test tube carrier are identified and bound through a second identification assembly, and the test tube carrier carrying the test tube sample selectively enters a third conveying track or a third sub-track according to whether the test tube sample is centrifuged or not;
when the test tube carrier bears the test tube sample and runs to the third orbit, the test tube sample after centrifugation is recovered through a sample unloading and recovering mechanism; or when the empty test tube carrier runs to the third orbit, the test tube sample recovered by the sample unloading and recovering mechanism is transferred to the test tube carrier, and the test tube carrier on the third orbit and the test tube sample identity borne by the test tube carrier are identified and bound through a third identification component;
whether transfer to peripheral hardware inspection equipment according to the test tube sample and make the selective entering fourth delivery track or the fourth orbit of test tube carrier who bears the test tube sample, the test tube sample that gets into the fourth orbit carries out identification and uncaps through uncapping mechanism through the fourth discernment subassembly, and the test tube sample after carrying out the operation of uncapping gets into the butt joint track and transfers the assembly line of treating the check out test set that gets into through transferring the manipulator.
As a preferred scheme of the scheduling method of the full-automatic sample inspection assembly line, the test tube samples which are not subjected to centrifugal operation on the second sub-track enter the third conveying track and then are merged into the rotary track to form circulation and then enter the second sub-track again;
and the test tube sample which is subjected to centrifugal operation on the third sub-track enters the fourth conveying track and then is merged into the rotary track to form circulation to enter the third conveying track again.
The utility model discloses can liberate the labour, reduce the cost of labor, make more personnel can pay close attention to quality cost control, make more personnel pay close attention to sample and examine and recheck, make more personnel can learn the technique of renewal, make more personnel can communicate with clinic and patient; the complex operation can be simplified and standardized, the detection quality can be improved, and the sample turnover speed can be increased; the operation errors of inspectors can be reduced, the biological pollution in the inspection process is reduced, and the accuracy of the detection result is improved; the safety of the inspection personnel can be ensured; the sample processing efficiency is greatly improved, and the requirement of an inspection automation production line is met.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.
Fig. 1 is a schematic view of a three-dimensional structure of a full-automatic sample inspection assembly line provided in an embodiment of the present invention;
fig. 2 is a schematic view of a top view structure of a full-automatic sample inspection assembly line provided in an embodiment of the present invention;
fig. 3 is a schematic view of a three-dimensional structure of a revolving track of a full-automatic sample inspection assembly line provided by an embodiment of the present invention;
fig. 4 is a schematic view of a revolving track of a full-automatic sample inspection assembly line according to an embodiment of the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In the following embodiments, the specific structures of the automatic sample loading mechanism, the manual sample loading mechanism, the centrifugal mechanism, the sample unloading recovery mechanism, the cover opening mechanism and the stopping mechanism are described in text, and in order to highlight the protection of the present invention and avoid the problem of insufficient disclosure, the corresponding specific structural details are not numbered, and the applicant has already filed a separate patent on the corresponding details, but the technical solutions claimed between these patents are different.
Referring to fig. 1, 2, 3 and 4, a full-automatic sample inspection assembly line is provided, which comprises an automatic sample loading mechanism 1, a manual sample loading mechanism 2, a centrifugal mechanism 3, a sample unloading recovery mechanism 4 and a cover opening mechanism 5; the manual sample loading mechanism 2 is connected with the automatic sample loading mechanism 1, the centrifugal mechanism 3 is connected with the manual sample loading mechanism 2, the sample unloading recovery mechanism 4 is connected with the centrifugal mechanism 3, and the cover opening mechanism 5 is connected with the sample unloading recovery mechanism 4; the automatic sample loading mechanism 1, the manual sample loading mechanism 2, the centrifugal mechanism 3, the lower sample recovery mechanism 4 and the cover opening mechanism 5; the manual sample loading mechanism 2 is connected with the automatic sample loading mechanism 1, the centrifugal mechanism 3 is connected with the manual sample loading mechanism 2, the sample unloading recovery mechanism 4 is connected with the centrifugal mechanism 3, and the cover opening mechanism 5 is connected with the sample unloading recovery mechanism 4; the side part of the manual sample loading mechanism 2 is provided with a first conveying track 6, the side part of the centrifugal mechanism 3 is provided with a second conveying track 7, the side part of the sample unloading recovery mechanism 4 is provided with a third conveying track 8, and the side part of the cover opening mechanism 5 is provided with a fourth conveying track 9.
The first conveying track 6, the second conveying track 7, the third conveying track 8 and the fourth conveying track 9 are sequentially connected to form a rotary track 10; a first sub-track 11 is formed between the first conveying track 6 and the manual sample loading mechanism 2, a second sub-track 12 is formed between the second conveying track 7 and the centrifugal mechanism 3, a third sub-track 13 is formed between the third conveying track 8 and the sample unloading and recovering mechanism 4, and a fourth sub-track 14 is formed between the fourth conveying track 9 and the cover opening mechanism 5; the first sub rail 11, the second sub rail 12, the third sub rail 13 and the fourth sub rail 14 are respectively communicated with the rotary rail 10, and the side parts of the first sub rail 11, the second sub rail 12, the third sub rail 13 and the fourth sub rail 14 are respectively provided with a blocking mechanism 33.
Specifically, the test tube carrier 34 can circulate on the revolving track 10 formed by the first conveying track 6, the second conveying track 7, the third conveying track 8 and the fourth conveying track 9, and meanwhile, when a sample test tube is required to be added to the test tube carrier 34, the test tube carrier 34 enters the first sub-track 11 through the first conveying track 6, and a sample loading mechanism on one side of the first sub-track 11 loads a sample; when the test tube sample needs to be centrifuged, the test tube carrier 34 carrying the sample test tube enters the second sub-track 12 through the second conveying track 7, and the centrifugal mechanism 3 on one side of the second sub-track 12 performs centrifugation; when the test tube sample needs to be recovered, the test tube carrier 34 carrying the sample test tube enters the third split rail 13 through the third conveying rail 8, the sample recovery mechanism 4 on one side of the third split rail 13 performs the recovery operation, and meanwhile, the sample test tube carrier can make the test tube sample to be centrifuged or recovered temporarily flow on the whole rotary rail 10 according to whether the centrifugal mechanism 3 and the sample recovery mechanism 4 are in operation, and then enter the corresponding station when the centrifugal mechanism 3 and the sample recovery mechanism 4 are idle. When the test tube sample needs to be uncapped, the test tube carrier 34 carrying the sample test tube enters the fourth transfer track 14 through the fourth transfer track 9, and the uncapping mechanism 5 on one side of the fourth transfer track 14 performs the uncapping operation.
The joint of the first sub-track 11 and the manual sample loading mechanism 2 is provided with a first identification component 15, the joint of the second sub-track 12 and the centrifugal mechanism 3 is provided with a second identification component 16, the joint of the third sub-track 13 and the sample unloading recovery mechanism 4 is provided with a third identification component 17, and the joint of the fourth sub-track 14 and the cover opening mechanism 5 is provided with a fourth identification component 18. Test tube carrier 34 runs on revolving track 10, and first recognition component 15, second recognition component 16, third recognition component 17 and fourth recognition component 18 are respectively used for carrying out identity and operation information recognition on test tube carrier 34 and the sample test tubes carried by test tube carrier 34. The identification component employs an RFID device to identify the RFID tags on the test tube carrier 34 and the sample test tubes.
In an embodiment of the fully automatic sample inspection line, a first reversing mechanism 19 is disposed between the first conveying track 6 and the first sub-track 11, a second reversing mechanism 20 is disposed between the second conveying track 7 and the second sub-track 12, a third reversing mechanism 21 is disposed between the third conveying track 8 and the third sub-track 13, and a fourth reversing mechanism 22 is disposed between the fourth conveying track 9 and the fourth sub-track 14. By means of the reversing mechanism, the empty test tube carriers 34 circulating on the rotary track 10 can carry the test tube carriers 34 of the test tube samples to enter the corresponding sub-tracks.
Specifically, reversing mechanism includes revolving cylinder, roating seat and rotating barrier, and revolving seat connects revolving cylinder, and rotating barrier connects the roating seat. The action of the rotary cylinder enables the rotary baffle to rotate, so that the large-caliber test tube on the first feeding channel is guided to the second feeding channel.
In one embodiment of the fully automatic sample inspection line, the fourth conveying track 9 is connected with a docking track 23, the docking track 23 is communicated with the revolving track 10, and a transfer manipulator is arranged at the side part of the docking track 23 and used for transferring the test tube sample on the docking track 23 to an external track, and the external track is connected with an inspection device. When the test tube sample after the cover is opened needs to be transferred to the corresponding inspection equipment, the test tube carrier 34 bearing the sample test tube enters the butt joint track 23, the test tube sample on the butt joint track 23 is transferred to the external track through the transfer manipulator, and the test tube sample is conveyed to the corresponding inspection equipment through the external track to be inspected.
In one embodiment of the full-automatic sample inspection assembly line, the automatic sample loading mechanism 1 comprises a support frame, the top end of the support frame is connected with a table top plate, the inner side of the support frame is provided with a material collecting hopper, the material collecting hopper is connected to the lower end of the table top plate, the side part of the material collecting hopper is provided with a loading unit, the side part of the loading unit is communicated with the side part of the material collecting hopper, the loading unit penetrates through the table top plate upwards from the inner side of the support frame, and the loading unit extends to; the upper end of the table top plate is connected with a transmission unit, the transmission unit is located on the outer side of the feeding unit, the transmission unit comprises a detection switch, a first test tube conveying assembly, a second test tube conveying assembly and a switching assembly, the detection switch is arranged on the side portion of the first test tube conveying assembly, the first test tube conveying assembly and the second test tube conveying assembly are arranged side by side, a transposition channel is arranged between the first test tube conveying assembly and the second test tube conveying assembly, the switching assembly is connected to the side portion of the first test tube conveying assembly, and the switching assembly is located on the outer side of the transmission unit; first test tube conveying component's terminal below is connected with first liftout subassembly, and second test tube conveying component's terminal below is connected with second liftout subassembly.
Specifically, the manual sample loading mechanism 2 comprises a first portal 24 and a sample loading drawer 25, the automatic sample loading mechanism 1 extends into the upper part of the manual sample loading mechanism 2 from the side part of the first portal 24, a first transfer assembly 26 is connected below the first portal 24, and the sample loading drawer 25 is arranged below the first transfer assembly 26. When a small amount of samples exist, the samples can be placed in the sample carriers of the loading drawer 25 in advance, then the carriers containing the samples are placed in the loading drawer 25 with the carrier stations, the loading drawer 25 is pushed into the loading station, and the first transfer assembly 26 grabs the samples and places the samples into the carrying cups of the rotary rail 10, so that manual loading is realized.
In an embodiment of the full-automatic sample testing assembly line, the centrifugal mechanism 3 includes a second gantry 27 and a centrifugal worktable 28, a second transfer assembly 35 is connected below the second gantry 27, a centrifugal station is arranged at the upper end of the centrifugal worktable 28, the centrifugal station includes a limiting frame and a centrifugal carrier, the centrifugal carrier is arranged at the upper end of the limiting frame, a centrifugal device is arranged below the centrifugal worktable 28, and a placing opening is formed above the centrifugal worktable 28.
Specifically, the number of the centrifugal stations is two, and the two centrifugal stations are symmetrically arranged on two sides of the placing opening. A counterweight station is arranged on the side part of the placing port and comprises a counterweight frame and a counterweight test tube; the center of centrifugation carrier is equipped with and carries the portion of putting, and the outside evenly distributed of carrying the portion of putting has the test tube to place the portion. The second transfer assembly 35 transfers the test tube jacked by the jack assembly to the test tube placing part, and when the test tube placing part on one centrifugal carrier is fully filled with test tubes, the second transfer assembly 35 transfers the centrifugal carrier to the inside of the centrifugal device through the placing port by clamping the lifting part. When there is a vacancy in the test tube placement section on one centrifugation carrier, second transfer assembly 35 transfers the weighted test tubes to the test tube placement section where there is a vacancy, and when the weighted test tubes are filled with the vacant test tube placement section, second transfer assembly 35 transfers the centrifugation carrier inside the centrifuge apparatus through the deposit port by clamping the pick-up section.
In one embodiment of the fully automated sample testing line, the lower sample recovery mechanism 4 comprises a third gantry 29, a third transfer assembly 30 is connected below the third gantry 29, and a lower sample drawer 31 is arranged below the third transfer assembly 30. When the test tube sample needs to be recovered, the test tube carrier 34 carrying the sample test tube enters the third transfer rail 13 through the third conveying rail 8, the sample recovery mechanism 4 on one side of the third transfer rail 13 recovers the sample through the third transfer assembly 30, and the recovered sample test tube is placed into the sample drawer 31.
In an embodiment of the full-automatic sample inspection assembly line, the uncovering mechanism 5 comprises a fourth door frame 32, a supporting base, a clamping portion, a rotating base, a lifting portion, a driving portion and a twisting portion are arranged below the fourth door frame 32, the supporting base is connected to the upper end of the supporting base, a through hole is formed in the side portion of the supporting base, the clamping portion is located at the upper end of the supporting base, and the clamping portion penetrates through the through hole; the rotating seat is connected to the upper end of the supporting seat; the lifting part is connected to the upper end of the rotating seat; the bottom of the driving part is connected with the top end of the lifting part, the driving part comprises a swing arm, an uncovering driving motor, a first belt wheel, a synchronous belt and a second belt wheel, the uncovering driving motor is connected to the lower side of one end of the swing arm, the first belt wheel is arranged on one side above the swing arm, the first belt wheel is connected with the uncovering driving motor, the second belt wheel is arranged on the other side above the swing arm, and the first belt wheel and the second belt wheel are connected through the synchronous belt; the torsion part is arranged at the lower side of the other end of the swing arm and connected below the second belt wheel.
Specifically, the clamping part adopts a pneumatic finger; the lifting part adopts a guide rod cylinder; the torsion portion adopts parallel gas claw, and parallel gas claw upper end is connected with rotary joint. The pneumatic fingers are actuators for gripping or grabbing a workpiece using compressed air as power, and may be of the hadamard HFR10, HFR16, HFR20, HFR25 HFR32 series. Can adopt triaxial guide arm cylinder, compare biax cylinder, triaxial cylinder torsional force and horizontal load capacity are stronger, and the precision is higher. Common three-axis cylinders of SMC type MGPM and Adeker type TCL are available. The parallel air jaw is a cylinder powered by compressed air, and when air is supplied, the parallel air jaw approaches an object and firmly grips the object to perform an operation, and when the direction of air is changed, the parallel air jaw releases the object. The typical application is to change the object direction or move the object in the selective playing operation, and the crankshaft tribute rod is adopted for operation, so that the volume is small, the grip is large, the self-centering is realized, and the bidirectional grabbing can be realized.
In an embodiment of the full-automatic sample inspection assembly line, the stopping mechanism 33 includes a stopping base, a stopping cylinder joint, a force transmission plate, a stopping hook, a first pin, a second pin and a third pin, the stopping cylinder is fixedly connected to the upper end of the stopping base through a bolt, the stopping cylinder includes a stopping cylinder main body and a stopping cylinder rod, one end of the stopping cylinder rod is fixedly connected to the stopping cylinder main body, the other end of the stopping cylinder rod is screwed with the stopping cylinder joint, one end of the force transmission plate is connected to the stopping cylinder joint through the first pin, the other end of the force transmission plate is connected to a rotating shaft at one end of the stopping hook through the second pin, and the middle of the stopping hook is connected to the stopping base rotating shaft through the third pin.
The telescopic force of the stop cylinder is transmitted to the stop hook through the stop cylinder joint and the force transmission piece, so that the stop hook rotates around a pin column, when the stop cylinder is at a starting position, the stop cylinder is contracted to be the shortest, the stop hook cannot rotate clockwise, a dead point of the stop mechanism 33 occurs, the stop hook can stop the stop of the cylindrical carrier on the assembly line, when the stop cylinder extends, the stop hook rotates anticlockwise to release the cylindrical carrier, and the stop hook moves along a circular arc-shaped path and intersects with a bottom outer diameter tangent line of the cylindrical carrier, so that the stop mechanism 33 cannot stop the trolley from moving continuously during release, stable stop and release can be realized for samples, the action is faster, the efficiency is higher, the structure is simple, the size is small, and the use is more convenient.
Referring again to fig. 1, fig. 2, fig. 3 and fig. 4, the present invention further provides a scheduling method for a full-automatic sample inspection assembly line, comprising the following steps: a plurality of test tube carriers 34 are placed on a rotary track 10 to move, and the rotary track 10 comprises a first conveying track 6 arranged on the side of the manual sample loading mechanism 2, a second conveying track 7 arranged on the side of the centrifugal mechanism 3, a third conveying track 8 arranged on the side of the sample unloading and recovering mechanism 4 and a fourth conveying track 9 arranged on the side of the cover opening mechanism 5. When empty test tube carrier 34 moves to first conveying track 6, enter first sub-track 11, transfer the test tube model onto empty test tube carrier 34, through first identification component 15 to test tube carrier 34 on first sub-track 11 and the test tube sample identity that test tube carrier 34 bore, discern and bind, make the test tube carrier 34 that bears the test tube sample selectively enter second conveying track 7 or second sub-track 12 according to whether test tube sample has already carried out the centrifugation. When test tube carrier 34 bears the test tube sample and moves to second branch track 12, transfer the test tube sample to centrifugal mechanism 3 and carry out centrifugal operation, on the empty-load test tube carrier 34 on transferring the test tube sample that centrifugal finishes to second branch track 12 after the centrifugal operation, discern and bind the test tube sample identity that test tube carrier 34 and test tube carrier 34 on second branch track 12 bore through second discernment subassembly 16, whether carry out the centrifugation according to the test tube sample and make the test tube carrier 34 that bears the test tube sample selective entering third conveying track 8 or third branch track 13. When the test tube carrier 34 carries the test tube sample to move to the third orbit 13, the centrifuged test tube sample is recovered by the sample unloading and recovering mechanism 4; or when the empty test tube carrier 34 runs to the third sub-track 13, the test tube sample recovered by the sample unloading and recovering mechanism 4 is transferred to the test tube carrier 34, and the test tube carrier 34 on the third sub-track 13 and the test tube sample identity borne by the test tube carrier 34 are identified and bound through the third identification component 17. According to whether the test tube samples are transferred to the peripheral inspection equipment or not, the test tube carrier 34 bearing the test tube samples selectively enters the fourth conveying track 9 or the fourth sub-track 14, the test tube samples entering the fourth sub-track 14 are subjected to identity recognition through the fourth recognition component 18 and are uncapped through the uncapping mechanism 5, and the test tube samples subjected to the uncapping operation enter the butt joint track 23 and are transferred to an assembly line of the inspection equipment to be entered through a transfer manipulator.
In one embodiment of the scheduling method of the fully automatic sample inspection production line, the test tube samples which are not centrifuged on the second sub-track 12 enter the third conveying track 8 and then merge into the revolving track 10 to form a circulation to enter the second sub-track 12 again. The test tube sample which is centrifuged on the third sub-track 13 enters the fourth conveying track 9 and then merges into the revolving track 10 to form a cycle to enter the third conveying track 8 again. The utility model discloses can liberate the labour, reduce the cost of labor, make more personnel can pay close attention to quality cost control, make more personnel pay close attention to sample and examine and recheck, make more personnel can learn the technique of renewal, make more personnel can communicate with clinic and patient; the complex operation can be simplified and standardized, the detection quality can be improved, and the sample turnover speed can be increased; the operation errors of inspectors can be reduced, the biological pollution in the inspection process is reduced, and the accuracy of the detection result is improved; the safety of the inspection personnel can be ensured; the sample processing efficiency is greatly improved, and the requirement of an inspection automation production line is met.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (8)
1. A full-automatic sample inspection assembly line comprises an automatic sample loading mechanism, a manual sample loading mechanism, a centrifugal mechanism, a sample unloading recovery mechanism and a cover opening mechanism; the manual sample loading mechanism is connected with the automatic sample loading mechanism, the centrifugal mechanism is connected with the manual sample loading mechanism, the lower sample recovery mechanism is connected with the centrifugal mechanism, and the cover opening mechanism is connected with the lower sample recovery mechanism; the device is characterized in that a first conveying track is arranged on the side part of the manual sample loading mechanism, a second conveying track is arranged on the side part of the centrifugal mechanism, a third conveying track is arranged on the side part of the sample unloading and recovering mechanism, and a fourth conveying track is arranged on the side part of the cover opening mechanism;
the first conveying rail, the second conveying rail, the third conveying rail and the fourth conveying rail are sequentially connected to form a rotary rail; a first sub-track is formed between the first conveying track and the manual sample loading mechanism, a second sub-track is formed between the second conveying track and the centrifugal mechanism, a third sub-track is formed between the third conveying track and the sample unloading recovery mechanism, and a fourth sub-track is formed between the fourth conveying track and the cover opening mechanism; the first sub rail, the second sub rail, the third sub rail and the fourth sub rail are respectively communicated with the rotary rail, and the side parts of the first sub rail, the second sub rail, the third sub rail and the fourth sub rail are respectively provided with a stopping mechanism;
a first identification component is arranged at the joint of the first sub-track and the manual sample loading mechanism, a second identification component is arranged at the joint of the second sub-track and the centrifugal mechanism, a third identification component is arranged at the joint of the third sub-track and the sample unloading and recycling mechanism, and a fourth identification component is arranged at the joint of the fourth sub-track and the cover opening mechanism;
the test tube carrier runs on the rotary track, and the first identification assembly, the second identification assembly, the third identification assembly and the fourth identification assembly are respectively used for identifying the identity and the operation information of the test tube carrier and a sample test tube borne by the test tube carrier.
2. The full-automatic sample inspection assembly line according to claim 1, wherein a first reversing mechanism is disposed between the first conveying track and the first sub-track, a second reversing mechanism is disposed between the second conveying track and the second sub-track, a third reversing mechanism is disposed between the third conveying track and the third sub-track, and a fourth reversing mechanism is disposed between the fourth conveying track and the fourth sub-track.
3. The fully automated specimen testing assembly line of claim 2, wherein said reversing mechanism comprises a rotary cylinder, a rotary base and a rotary baffle, said rotary base is connected to said rotary cylinder, and said rotary baffle is connected to said rotary base.
4. The full-automatic sample inspection assembly line according to claim 1, wherein the fourth conveying track is connected with a docking track, the docking track is communicated with the revolving track, a transfer manipulator is arranged at the side part of the docking track, the transfer manipulator is used for transferring the test tube sample on the docking track to an external track, and the external track is connected with an inspection device.
5. The full-automatic sample inspection assembly line of claim 1, wherein the automatic sample loading mechanism comprises a support frame, a table top plate is connected to the top end of the support frame, a material collecting hopper is arranged on the inner side of the support frame, the material collecting hopper is connected to the lower end of the table top plate, a feeding unit is arranged on the side portion of the material collecting hopper, the side portion of the feeding unit is communicated with the side portion of the material collecting hopper, the feeding unit penetrates through the table top plate upwards from the inner side of the support frame, and the feeding unit extends to the position above the table top plate; the upper end of the table top plate is connected with a transmission unit, the transmission unit is located on the outer side of the feeding unit, the transmission unit comprises a detection switch, a first test tube conveying assembly, a second test tube conveying assembly and a switching assembly, the detection switch is arranged on the side portion of the first test tube conveying assembly, the first test tube conveying assembly and the second test tube conveying assembly are arranged in parallel, a transposition channel is arranged between the first test tube conveying assembly and the second test tube conveying assembly, the switching assembly is connected to the side portion of the first test tube conveying assembly, and the switching assembly is located on the outer side of the transmission unit; first test tube conveying component's terminal below is connected with first liftout subassembly, second test tube conveying component's terminal below is connected with second liftout subassembly.
6. The fully automated sample testing assembly line of claim 1, wherein the manual sample loading mechanism comprises a first gantry and a sample loading drawer, the automatic sample loading mechanism extends from a side portion of the first gantry into a position above the manual sample loading mechanism, a first transfer assembly is connected below the first gantry, and the sample loading drawer is arranged below the first transfer assembly.
7. The full-automatic sample inspection assembly line according to claim 1, wherein the centrifugal mechanism comprises a second portal and a centrifugal worktable, a second transfer assembly is connected below the second portal, a centrifugal station is arranged at the upper end of the centrifugal worktable, the centrifugal station comprises a limiting frame and a centrifugal carrier, the centrifugal carrier is arranged at the upper end of the limiting frame, centrifugal equipment is arranged below the centrifugal worktable, and an inlet is formed above the centrifugal equipment on the centrifugal worktable;
the lower sample recovery mechanism comprises a third door frame, a third transfer assembly is connected below the third door frame, and lower sample drawers are arranged below the third transfer assembly.
8. The full-automatic sample inspection assembly line according to claim 1, wherein the uncovering mechanism comprises a fourth portal, a support base, a clamping portion, a rotating base, a lifting portion, a driving portion and a twisting portion are arranged below the fourth portal, the support base is connected to the upper end of the support base, a through hole is formed in the side portion of the support base, the clamping portion is located at the upper end of the support base, and the clamping portion penetrates through the through hole; the rotating seat is connected to the upper end of the supporting seat; the lifting part is connected to the upper end of the rotating seat; the bottom of the driving part is connected with the top end of the lifting part, the driving part comprises a swing arm, an uncovering driving motor, a first belt wheel, a synchronous belt and a second belt wheel, the uncovering driving motor is connected to the lower side of one end of the swing arm, the first belt wheel is arranged on one side above the swing arm, the first belt wheel is connected with the uncovering driving motor, the second belt wheel is arranged on the other side above the swing arm, and the first belt wheel and the second belt wheel are connected through the synchronous belt; the torsion part is arranged at the lower side of the other end of the swing arm and is connected below the second belt wheel;
the gear stopping mechanism comprises a gear stopping base, a gear stopping cylinder joint, a force transmission piece, a stopping hook, a first pin column, a second pin column and a third pin column, wherein the gear stopping cylinder is fixedly connected to the upper end of the gear stopping base through a bolt, the gear stopping cylinder comprises a gear stopping cylinder main body and a gear stopping cylinder rod, one end of the gear stopping cylinder rod is fixedly connected with the gear stopping cylinder main body, the other end of the gear stopping cylinder rod is in threaded connection with the gear stopping cylinder joint, one end of the force transmission piece is connected with the gear stopping cylinder joint through the first pin column, the other end of the force transmission piece is connected with one end rotating shaft of the stopping hook through the second pin column, and the middle of the stopping hook is connected with the gear stopping base through the third pin column.
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| CN201921930341.3U CN211544939U (en) | 2019-11-08 | 2019-11-08 | Full-automatic sample inspection assembly line |
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| CN201921930341.3U CN211544939U (en) | 2019-11-08 | 2019-11-08 | Full-automatic sample inspection assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110803471A (en) * | 2019-11-08 | 2020-02-18 | 烟台艾德康生物科技有限公司 | Full-automatic sample inspection assembly line and scheduling method |
| CN114873267A (en) * | 2022-04-15 | 2022-08-09 | 苏州康多机器人有限公司 | Detection sample circulating treatment system |
-
2019
- 2019-11-08 CN CN201921930341.3U patent/CN211544939U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110803471A (en) * | 2019-11-08 | 2020-02-18 | 烟台艾德康生物科技有限公司 | Full-automatic sample inspection assembly line and scheduling method |
| CN110803471B (en) * | 2019-11-08 | 2023-12-26 | 烟台艾德康生物科技有限公司 | Full-automatic sample inspection assembly line and scheduling method |
| CN114873267A (en) * | 2022-04-15 | 2022-08-09 | 苏州康多机器人有限公司 | Detection sample circulating treatment system |
| CN114873267B (en) * | 2022-04-15 | 2024-02-06 | 苏州康多机器人有限公司 | Sample detection circulation processing system |
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