CN211540256U - Five processingequipment of double gear reduction gear for work piece production - Google Patents

Five processingequipment of double gear reduction gear for work piece production Download PDF

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CN211540256U
CN211540256U CN201921996170.4U CN201921996170U CN211540256U CN 211540256 U CN211540256 U CN 211540256U CN 201921996170 U CN201921996170 U CN 201921996170U CN 211540256 U CN211540256 U CN 211540256U
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gear reducer
fixedly installed
servo motor
base
drive assembly
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刘宁
叶桂生
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Dongguan Xieli Numerical Control Technology Co ltd
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Dongguan Xieli Numerical Control Technology Co ltd
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Abstract

本实用新型公开了一种工件生产用双齿轮减速器五轴加工装置,包括底板,所述底板上表面一侧固定安装有立板,所述立板一侧固定安装有第一驱动组件,所述底板上表面远离立板一侧固定安装有液压尾座,所述液压尾座和驱动组件之间转动安装有机械卡盘,所述机械卡盘底部固定安装有第二驱动组件,所述第一驱动组件包括第一伺服电动机和第一齿轮减速器,所述齿轮减速器通过胀紧套和伺服电动机输出轴端固定连接,所述齿轮减速器和液压尾座分别固定连接于机械卡盘两侧,所述第二驱动组件包括第二伺服电动机和第二齿轮减速器,所述过渡板两侧分别固定安装有第一底座和第二底座,适用范围广,实现五轴联动,提高生产效率。

Figure 201921996170

The utility model discloses a five-axis machining device of a double gear reducer for workpiece production, which comprises a base plate, a vertical plate is fixedly installed on one side of the upper surface of the base plate, and a first driving component is fixedly installed on one side of the vertical plate, so that the A hydraulic tailstock is fixedly installed on the upper surface of the bottom plate away from the vertical plate, a mechanical chuck is rotatably installed between the hydraulic tailstock and the drive assembly, and a second drive assembly is fixedly installed at the bottom of the mechanical chuck. A drive assembly includes a first servo motor and a first gear reducer, the gear reducer is fixedly connected to the output shaft end of the servo motor through an expansion sleeve, and the gear reducer and the hydraulic tailstock are respectively fixedly connected to the two mechanical chucks. On the other hand, the second drive assembly includes a second servo motor and a second gear reducer, and a first base and a second base are fixedly installed on both sides of the transition plate, which has a wide range of applications, realizes five-axis linkage, and improves production efficiency. .

Figure 201921996170

Description

一种工件生产用双齿轮减速器五轴加工装置A double-gear reducer five-axis machining device for workpiece production

技术领域technical field

本实用新型涉及工件加工技术领域,具体为一种工件生产用双齿轮减速器五轴加工装置。The utility model relates to the technical field of workpiece processing, in particular to a five-axis processing device of a double gear reducer for workpiece production.

背景技术Background technique

机床是一个国家制造业水平的象征,而代表机床制造业最高境界的是五轴联动数控机床系统,能够适应像汽车零部件、飞机结构件等现代模具的加工。Machine tools are a symbol of a country's manufacturing level, and the highest level of machine tool manufacturing is the five-axis CNC machine tool system, which can adapt to the processing of modern molds such as auto parts and aircraft structural parts.

目前五轴联动加工中心有高效率、高精度的特点,工件一次装夹就可完成复杂的加工。而对于一些形状较为复杂的曲面或局部角度复杂的大型加工件,加工时加工刀具角度调节不便,降低生产效率;且增加了对于上述复杂零件的生产所产生的采购成本。At present, the five-axis linkage machining center has the characteristics of high efficiency and high precision, and the complex machining can be completed in one clamping of the workpiece. For some curved surfaces with complex shapes or large workpieces with complex local angles, it is inconvenient to adjust the angle of the machining tool during processing, which reduces production efficiency; and increases the procurement cost for the production of the above-mentioned complex parts.

实用新型内容Utility model content

本实用新型的目的在于提供一种工件生产用双齿轮减速器五轴加工装置,设置一组伺服电动机,带动机械卡盘旋转不同的角度,满足加工件多面加工的需求,适用范围广;在机械卡盘底部同样安装一组伺服电动机,对工件进行不同角度的旋转,加工时,同时启动两组伺服电动机进行工件加工位的调整,实现五轴联动,提高生产效率,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a five-axis machining device with a double gear reducer for workpiece production. A set of servo motors are arranged to drive the mechanical chuck to rotate at different angles, so as to meet the needs of multi-faceted machining of workpieces and have a wide range of applications; A set of servo motors are also installed at the bottom of the chuck to rotate the workpiece at different angles. During processing, two sets of servo motors are simultaneously activated to adjust the processing position of the workpiece to realize five-axis linkage and improve production efficiency. The problem.

为实现上述目的,本实用新型提供如下技术方案:一种工件生产用双齿轮减速器五轴加工装置,包括底板,所述底板上表面一侧固定安装有立板,所述立板一侧固定安装有第一驱动组件,所述底板上表面远离立板一侧固定安装有液压尾座,所述液压尾座和第一驱动组件之间转动安装有机械卡盘,所述机械卡盘底部固定安装有第二驱动组件,所述第一驱动组件包括第一伺服电动机和第一齿轮减速器,所述第一齿轮减速器通过胀紧套和第一伺服电动机输出轴端固定连接,所述齿轮减速器和液压尾座分别固定连接于机械卡盘两侧,所述第二驱动组件包括第二伺服电动机和第二齿轮减速器,所述第二齿轮减速器也通过胀紧套和第二伺服电动机输出轴端固定连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a five-axis machining device for a double gear reducer for workpiece production, comprising a base plate, a vertical plate is fixedly installed on one side of the upper surface of the base plate, and one side of the vertical plate is fixed A first drive assembly is installed, a hydraulic tailstock is fixedly installed on the upper surface of the bottom plate away from the vertical plate, a mechanical chuck is rotatably installed between the hydraulic tailstock and the first drive assembly, and the bottom of the mechanical chuck is fixed A second drive assembly is installed, the first drive assembly includes a first servo motor and a first gear reducer, the first gear reducer is fixedly connected to the output shaft end of the first servo motor through an expansion sleeve, the gear The reducer and the hydraulic tailstock are fixedly connected to the two sides of the mechanical chuck, respectively. The second drive assembly includes a second servo motor and a second gear reducer. The second gear reducer also passes through the expansion sleeve and the second servo motor. The motor output shaft end is fixedly connected.

优选的,所述第二齿轮减速器输出端固定安装有过渡板,所述过渡板两侧分别固定安装有第一底座和第二底座,所述液压尾座固定安装于第一底座一侧,所述第二齿轮减速器与第二底座转动连接。Preferably, a transition plate is fixedly installed at the output end of the second gear reducer, a first base and a second base are fixedly installed on both sides of the transition plate, and the hydraulic tailstock is fixedly installed on one side of the first base, The second gear reducer is rotatably connected with the second base.

优选的,所述液压尾座内设置有液压缸,所述液压尾座和底板之间固定连接有垫块。Preferably, a hydraulic cylinder is arranged in the hydraulic tailstock, and a cushion block is fixedly connected between the hydraulic tailstock and the bottom plate.

优选的,所述过渡板下方位于第二伺服电动机外部固定安装有第一防护罩壳。Preferably, a first protective cover is fixedly installed outside the second servo motor below the transition plate.

优选的,所述第一伺服电动机外部固定安装有第二防护罩壳。Preferably, a second protective cover is fixedly mounted on the outside of the first servo motor.

优选的,所述第二底座与第一齿轮减速器固定连接。Preferably, the second base is fixedly connected with the first gear reducer.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1、设置一组伺服电动机,带动机械卡盘旋转不同的角度,满足加工件多面加工的需求,适用范围广;1. Set up a set of servo motors to drive the mechanical chuck to rotate at different angles to meet the needs of multi-faceted processing of workpieces, with a wide range of applications;

2、在机械卡盘底部同样安装一组伺服电动机,对工件进行不同角度的旋转,加工时,同时启动两组伺服电动机进行工件加工位的调整,实现五轴联动,提高生产效率。2. A set of servo motors are also installed at the bottom of the mechanical chuck to rotate the workpiece at different angles. During processing, two sets of servo motors are activated at the same time to adjust the processing position of the workpiece to achieve five-axis linkage and improve production efficiency.

附图说明Description of drawings

图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;

图2为本实用新型的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the utility model;

图3为本实用新型的俯视结构示意图。FIG. 3 is a schematic top view of the structure of the present invention.

图中:1、底板;2、立板;3、第一驱动组件;301、第一伺服电动机;302、第一齿轮减速器;303、胀紧套;4、液压尾座;401、液压缸;5、机械卡盘;6、第二驱动组件;601、第二伺服电动机;602、第二齿轮减速器;7、过渡板;8、第一底座;9、第二底座;10、垫块;11、第一防护罩壳;12、第二防护罩壳。In the figure: 1, the bottom plate; 2, the vertical plate; 3, the first drive assembly; 301, the first servo motor; 302, the first gear reducer; 303, the expansion sleeve; 4, the hydraulic tailstock; 401, the hydraulic cylinder ;5, mechanical chuck; 6, second drive assembly; 601, second servo motor; 602, second gear reducer; 7, transition plate; 8, first base; 9, second base; 10, pad ; 11, the first protective cover; 12, the second protective cover.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-3,本实用新型提供一种技术方案:一种工件生产用双齿轮减速器五轴加工装置,包括底板1,设置底板1,用于将五轴固定装置与机床加工基面进行固定连接;底板1上表面一侧固定安装有立板2,立板2一侧固定安装有第一驱动组件3,底板1上表面远离立板2一侧固定安装有液压尾座4,液压尾座4和第一驱动组件3之间设置有机械卡盘5,机械卡盘5顶部固定安装有第二驱动组件6,设置机械卡盘5连接第二伺服电动机601,便于带动工件进行旋转,适用于一些形状较为复杂的曲面或局部角度复杂的大型加工件。Please refer to FIGS. 1-3 , the present utility model provides a technical solution: a five-axis machining device for a double-gear reducer for workpiece production, comprising a base plate 1 and a base plate 1 for connecting the five-axis fixing device with the machine tool processing base surface A fixed connection is made; a vertical plate 2 is fixedly installed on the upper surface of the base plate 1, a first drive assembly 3 is fixedly installed on one side of the vertical plate 2, and a hydraulic tailstock 4 is fixedly installed on the upper surface of the base plate 1 away from the vertical plate 2. A mechanical chuck 5 is arranged between the tailstock 4 and the first drive assembly 3, a second drive assembly 6 is fixedly installed on the top of the mechanical chuck 5, and the mechanical chuck 5 is connected to the second servo motor 601 to facilitate the rotation of the workpiece. It is suitable for some curved surfaces with complex shapes or large workpieces with complex local angles.

请参阅图1和图2,第二齿轮减速器602输出端固定安装有过渡板7,过渡板7两侧分别固定安装有第一底座8和第二底座9,液压尾座4固定安装于第一底座8一侧,第二齿轮减速器602与第二底座9转动连接,过渡板7下方位于第二伺服电动机601外部固定安装有第一防护罩壳11,第一伺服电动机301外部固定安装有第二防护罩壳12,设置第一防护罩壳11和第二防护罩壳12,对机械卡盘5和第一伺服电动机301进行防护,延长其使用寿命。Please refer to FIG. 1 and FIG. 2 , the output end of the second gear reducer 602 is fixedly installed with a transition plate 7 , the first base 8 and the second base 9 are fixedly installed on both sides of the transition plate 7 , and the hydraulic tailstock 4 is fixedly installed on the first base 8 and the second base 9 . On one side of the base 8 , the second gear reducer 602 is rotatably connected with the second base 9 , the first protective cover 11 is fixedly installed outside the second servo motor 601 under the transition plate 7 , and the first servo motor 301 is fixedly installed with a The second protective cover 12 is provided with the first protective cover 11 and the second protective cover 12 to protect the mechanical chuck 5 and the first servo motor 301 and prolong their service life.

请参阅图1和图3,第一驱动组件3包括第一伺服电动机301和第一齿轮减速器302,第一齿轮减速器302通过胀紧套303和第一伺服电动机301输出轴端固定连接,第一齿轮减速器302和液压尾座4分别固定连接于机械卡盘5两侧,第一驱动组件3包括第一伺服电动机301和第一齿轮减速器302,安装时,将第一齿轮减速器302固定安装于立板2一侧,再将第一伺服电动机301与第一齿轮减速器302固定连接,安装便捷;液压尾座4内设置有液压缸401,液压尾座4和底板1之间固定连接有垫块10,利用垫块10保证液压尾座4、机械卡盘5和第一伺服电动机301的安装直线度,从而保证加工精度;第二底座9与第一齿轮减速器302固定连接。1 and 3, the first drive assembly 3 includes a first servo motor 301 and a first gear reducer 302, the first gear reducer 302 is fixedly connected to the output shaft end of the first servo motor 301 through an expansion sleeve 303, The first gear reducer 302 and the hydraulic tailstock 4 are fixedly connected to both sides of the mechanical chuck 5 respectively. The first drive assembly 3 includes a first servo motor 301 and a first gear reducer 302. During installation, the first gear reducer 302 is fixedly installed on one side of the vertical plate 2, and then the first servo motor 301 is fixedly connected with the first gear reducer 302, which is convenient for installation; A spacer block 10 is fixedly connected, and the spacer block 10 is used to ensure the installation straightness of the hydraulic tailstock 4, the mechanical chuck 5 and the first servo motor 301, thereby ensuring the machining accuracy; the second base 9 is fixedly connected with the first gear reducer 302 .

结构原理:设置第一伺服电动机301和第一齿轮减速器302,带动机械卡盘5旋转不同的角度,启动第一伺服电动机301带动第一齿轮减速器302从而带动机械卡盘5转动,可实现机械卡盘5的任意角度的固定,满足加工件多面加工的需求,适用范围广;Structural principle: set the first servo motor 301 and the first gear reducer 302 to drive the mechanical chuck 5 to rotate at different angles, and start the first servo motor 301 to drive the first gear reducer 302 to drive the mechanical chuck 5 to rotate. The mechanical chuck 5 can be fixed at any angle to meet the needs of multi-faceted processing of the workpiece, and has a wide range of applications;

在机械卡盘5底部安装第二伺服电动机601和第二齿轮减速器602,配合第一伺服电动机301的使用,使机械卡盘5进行任意角度的旋转,加工时,同时启动第一伺服电动机301和第二伺服电动机601进行工件加工不同加工工位的调整,实现五轴联动,提高生产效率。A second servo motor 601 and a second gear reducer 602 are installed at the bottom of the mechanical chuck 5, and the first servo motor 301 is used to make the mechanical chuck 5 rotate at any angle. During processing, the first servo motor 301 is activated at the same time. Adjustment of different processing stations for workpiece processing is performed with the second servo motor 601 to realize five-axis linkage and improve production efficiency.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1.一种工件生产用双齿轮减速器五轴加工装置,包括底板(1),其特征在于:所述底板(1)上表面一侧固定安装有立板(2),所述立板(2)一侧固定安装有第一驱动组件(3),所述底板(1)上表面远离立板(2)一侧固定安装有液压尾座(4),所述液压尾座(4)和第一驱动组件(3)之间转动安装有机械卡盘(5),所述机械卡盘(5)底部固定安装有第二驱动组件(6);所述第一驱动组件(3)包括第一伺服电动机(301)和第一齿轮减速器(302),所述第一齿轮减速器(302)通过胀紧套(303)和第一伺服电动机(301)输出轴端固定连接,所述第一齿轮减速器(302)和液压尾座(4)分别固定连接于机械卡盘(5)两侧;所述第二驱动组件(6)包括第二伺服电动机(601)和第二齿轮减速器(602),所述第二齿轮减速器(602)也通过胀紧套(303)和第二伺服电动机(601)输出轴端固定连接。1. A double-gear reducer five-axis machining device for workpiece production, comprising a base plate (1), characterized in that: a vertical plate (2) is fixedly installed on one side of the upper surface of the base plate (1), and the vertical plate ( 2) A first drive assembly (3) is fixedly installed on one side, and a hydraulic tailstock (4) is fixedly installed on the upper surface of the bottom plate (1) away from the vertical plate (2). The hydraulic tailstock (4) and A mechanical chuck (5) is rotatably installed between the first drive assemblies (3), and a second drive assembly (6) is fixedly installed at the bottom of the mechanical chuck (5); the first drive assembly (3) includes a first drive assembly (3). A servo motor (301) and a first gear reducer (302), the first gear reducer (302) is fixedly connected to the output shaft end of the first servo motor (301) through an expansion sleeve (303), the first gear reducer (302) A gear reducer (302) and a hydraulic tailstock (4) are fixedly connected to both sides of the mechanical chuck (5) respectively; the second drive assembly (6) includes a second servo motor (601) and a second gear reducer (602), the second gear reducer (602) is also fixedly connected to the output shaft end of the second servo motor (601) through the expansion sleeve (303). 2.根据权利要求1所述的一种工件生产用双齿轮减速器五轴加工装置,其特征在于:所述第二齿轮减速器(602)输出端固定安装有过渡板(7),所述过渡板(7)两侧分别固定安装有第一底座(8)和第二底座(9),所述液压尾座(4)固定安装于第一底座(8)一侧,所述第二齿轮减速器(602)与第二底座(9)转动连接,所述第二底座(9)与第一齿轮减速器(302)固定连接。2 . The five-axis machining device for a double gear reducer for workpiece production according to claim 1 , wherein the output end of the second gear reducer ( 602 ) is fixedly installed with a transition plate ( 7 ), and the A first base (8) and a second base (9) are respectively fixedly installed on both sides of the transition plate (7), the hydraulic tailstock (4) is fixedly installed on one side of the first base (8), and the second gear The reducer (602) is rotatably connected with the second base (9), and the second base (9) is fixedly connected with the first gear reducer (302). 3.根据权利要求1所述的一种工件生产用双齿轮减速器五轴加工装置,其特征在于:所述液压尾座(4)内设置有液压缸(401),所述液压尾座(4)和底板(1)之间固定连接有垫块(10)。3 . The five-axis machining device of a double gear reducer for workpiece production according to claim 1 , wherein a hydraulic cylinder (401) is arranged in the hydraulic tailstock (4), and the hydraulic tailstock ( 4) A spacer (10) is fixedly connected with the bottom plate (1). 4.根据权利要求2所述的一种工件生产用双齿轮减速器五轴加工装置,其特征在于:所述过渡板(7)下方位于第二伺服电动机(601)外部固定安装有第一防护罩壳(11)。4 . The five-axis machining device for a double gear reducer for workpiece production according to claim 2 , wherein the transition plate ( 7 ) is located outside the second servo motor ( 601 ) and is fixedly installed with a first guard. 5 . housing (11). 5.根据权利要求1所述的一种工件生产用双齿轮减速器五轴加工装置,其特征在于:所述第一伺服电动机(301)外部固定安装有第二防护罩壳(12)。5 . The five-axis machining device of a double gear reducer for workpiece production according to claim 1 , wherein a second protective cover ( 12 ) is fixedly installed on the outside of the first servo motor ( 301 ). 6 .
CN201921996170.4U 2019-11-19 2019-11-19 Five processingequipment of double gear reduction gear for work piece production Expired - Fee Related CN211540256U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115533554A (en) * 2022-09-28 2022-12-30 浙江冠欣虹智能科技有限公司 Five revolving stages with higher regulation and control bearing capacity

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115533554A (en) * 2022-09-28 2022-12-30 浙江冠欣虹智能科技有限公司 Five revolving stages with higher regulation and control bearing capacity

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