CN211522633U - Adjusting mechanism of mattress composite edge trimmer - Google Patents
Adjusting mechanism of mattress composite edge trimmer Download PDFInfo
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- CN211522633U CN211522633U CN201921484510.5U CN201921484510U CN211522633U CN 211522633 U CN211522633 U CN 211522633U CN 201921484510 U CN201921484510 U CN 201921484510U CN 211522633 U CN211522633 U CN 211522633U
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- deflector roll
- carriage
- mattress
- roll
- adjustment mechanism
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Abstract
The utility model discloses an adjustment mechanism of mattress composite edge trimmer, its adjustable coiled material relative position on mattress composite edge trimmer to make the both sides of coiled material follow the homoenergetic and accept to sew up and tailor the operation. The utility model provides an adjustment mechanism of compound bead cutter of mattress, controls adjustment mechanism and includes the regulation frame, and the movably regulation carriage that is provided with in the regulation frame adjusts the carriage and is driven by linear electric motor or screw rod mechanism, is equipped with rotatable first deflector roll, second deflector roll and third deflector roll on adjusting the carriage, and first deflector roll has a plurality ofly and sets up in the one side that is close to coil of material frame, and is a plurality of first deflector roll is arranged on the direction of height of regulation carriage, and the second deflector roll has a plurality ofly and sets up the rear end at first deflector roll, and is a plurality of the second deflector roll is arranged on the length direction of regulation carriage, the third deflector roll sets up the rear end at the second deflector roll.
Description
Technical Field
The utility model belongs to the technical field of mattress production facility, specifically speaking relates to a mattress compound bead cutter.
Background
At present, a novel mattress is available on the market, which comprises an upper layer, a heating body layer with a film-shaped structure and a lower layer which are arranged from top to bottom, wherein the upper layer and the lower layer can adopt the conventional materials of the mattress. At present, the sewing equipment for the mattress is used for sewing a single mattress, namely various materials for preparing the mattress are firstly cut according to the specification of the mattress, and then the materials obtained after cutting are sewn in the sewing equipment. The sewing equipment with the structure has low operation efficiency.
Disclosure of Invention
The utility model aims at providing a mattress composite edge trimmer, it can utilize the coiled material to carry out the processing of continuity to can protect the planarization of mattress after sewing up. In another aspect, the present invention further provides an adjustment mechanism for a composite edge trimmer for mattresses, which can adjust the relative position of the web material on the composite edge trimmer for mattress, so that both edges of the web material can be sewn and cut.
In order to solve the technical problem, the utility model discloses a technical scheme is:
the utility model provides an adjustment mechanism of compound bead cutter of mattress, controls adjustment mechanism and includes the regulation frame, and the movably regulation carriage that is provided with in the regulation frame adjusts the carriage and is driven by linear electric motor or screw rod mechanism, is equipped with rotatable first deflector roll, second deflector roll and third deflector roll on adjusting the carriage, and first deflector roll has a plurality ofly and sets up in the one side that is close to coil of material frame, and is a plurality of first deflector roll is arranged on the direction of height of regulation carriage, and the second deflector roll has a plurality ofly and sets up the rear end at first deflector roll, and is a plurality of the second deflector roll is arranged on the length direction of regulation carriage, the third deflector roll sets up the rear end at the second deflector roll.
On the basis of the above scheme and as a preferable scheme of the scheme: the linear motor further comprises a first photoelectric switch and a second photoelectric switch, and detection signals provided by the first photoelectric switch and the second photoelectric switch are used as basis for controlling the linear motor or the screw rod mechanism.
On the basis of the above scheme and as a preferable scheme of the scheme: two limiting rings configured according to the width of the coiled material are arranged on the first guide roller.
On the basis of the above scheme and as a preferable scheme of the scheme: two limiting rings configured according to the width of the coiled material are arranged on the second guide roller.
On the basis of the above scheme and as a preferable scheme of the scheme: and two limiting rings configured according to the width of the coiled material are arranged on the third guide roller.
Compared with the prior art, the utility model outstanding and profitable technological effect is:
the utility model discloses an adjustment mechanism of compound bead cutter of mattress, it adjusts the carriage and can remove in left right direction, and the position of carriage is adjusted in the adjustment of accessible like this comes the position of controlling that the wholeness changes first deflector roll, second deflector roll and third deflector roll, and the coiled material gets into the position of first combination roller at the coiled material of within a small range adjustment simultaneously under the effect of spacing collar to the operation of sewing up shearing mechanism can be accepted along the homoenergetic at both sides of the coiled material that makes the backing-off.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a part of the structure of the first combination roller of the present invention.
Fig. 3 is a schematic view of a part of the structure of the second combination roller of the present invention.
Detailed Description
In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step, based on the given embodiments, fall within the scope of protection of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.
In the description of this application, the "forward" and "backward" directions are defined in the sequence of the coil assembly, with the station operating on the coil first being "forward" and the station operating on the coil later being "backward".
The utility model discloses a mattress composite edge trimmer, it is used for sewing up the coiled material continuity after will backing off to will carry out the cutting edge along length direction, provide back process processing, thereby prepare out the mattress.
The utility model discloses a compound bead cutter of mattress not only is applicable to sewing up of ordinary material, also is applicable to including the mattress that has the membrane material heat-generating body, especially is applicable to the mattress including upper strata, membrane material heat-generating body and lower floor. The film material heating body comprises a woven fabric formed by mutually interlacing warp yarns and weft yarns, a plurality of weft yarns in the woven fabric are replaced by plant carbon fibers or metal carbon fibers, a plurality of warp yarns in the woven fabric are replaced by metal conductive wire groups, and the woven fabric is packaged by a TPU layer. The film material heating body with the structure can generate far infrared rays and terahertz waves, and has health-care effect.
The utility model discloses a compound bead cutter of mattress, including roll material frame 100, control adjustment mechanism 200, first combination roller 300, sew up and cut mechanism 400 and second combination roller 500. As the utility model discloses the upper strata that mattress composite edge trimmer will sew up, membrane material heat-generating body and lower floor are the coiled material. Thus, a plurality of mattress blanks are formed by continuously sewing and then cutting through the mattress composite edge cutting machine.
Wherein the roll material stand 100 is used for placing the roll material 600 and unwinding the roll material.
In one embodiment, as shown, the roll material rack 100 includes a roll material rack frame 11, three sets of reel holders 12 are provided on the roll material rack 100, the reel holders 12 include two bearings 121 disposed adjacent each other, and the shafts 101 disposed through the rolls are free to rotate relative to the roll material rack frame 11 after the shafts 101 rest on the reel holders 12, such that when the unwound end of the roll is pulled, the roll 600 rotates, thereby unwinding the roll 600 to provide process material to a subsequent process.
Preferably, the power for unwinding the web is derived from the first combination roller 300, and the already unwound portion is pulled by the first combination roller 300 to rotate the web, thereby realizing continuous unwinding of the web.
In this embodiment, the stitch shear mechanism 400 is used to stitch the edge of the web after unwinding and to cut the edge of the web outside the stitch line. As shown in the drawing, the stitch cutting mechanism 400 includes a frame 401, a guide roller 402 is provided on the frame 401, two sewing machines 403 are provided at rear ends of the guide roller 402, and each of the two sewing machines 402 is located at one side of the frame 401. Two sewing machines are provided to sew both sides of the unwound roll. A cutting machine 404 is provided at the rear end of the sewing machine. The cutting position is located outside the sewn seam to cut the irregular or misaligned edges of the web in order. In one embodiment, the cutting machine 404 is preferably a circular knife cutting machine.
In the present embodiment, the first combination roller 300 is provided at the leading end of the stitch cutting mechanism 400, and is used to nip and pull the unwound roll.
In one embodiment, the first combination roller 300 includes a first upper combination roller 301 and a first lower combination roller 302, as shown in the figure, the first lower combination roller 302 is rotatably mounted on a combination roller frame 303, and a first driving mechanism (not shown) is in transmission connection with the first lower combination roller 302 to drive the first lower combination roller 302 to rotate. The first upper combination roller 301 is mounted on the combination roller frame 303 via a slide guide mechanism, and in this embodiment the first upper combination roller is slidable in the vertical direction while the first upper combination roller 301 is rotatable relative to the slide guide mechanism 304. The output end of the first linear reciprocating mechanism 305 is connected with the first upper combination roller 301, when the first linear reciprocating mechanism 305 is used for driving the first upper combination roller 301 to ascend and descend, and the first upper combination roller 301 is located at a low position, the first upper combination roller 301 is matched with the first lower combination roller 302 to clamp the coiled material passing through the first upper combination roller 301 and the first lower combination roller 302, and the first driving mechanism drives the first lower combination roller 302 to be matched with the first upper combination roller 301 and the first lower combination roller 302 to draw the coiled material 600 and unwind the coiled material; when the first upper combination roller 301 is in the upper position, the first upper combination roller 301 is separated from the first lower combination roller 302 to facilitate manual web pulling and adjustment.
In the present embodiment, the first linear reciprocating mechanism 305 employs a cylinder.
As another embodiment of the first combination roller 300, a first lower combination roller is movably installed and connected with a first linear reciprocating mechanism, and a first upper combination roller is installed in a positioning way and connected with a first driving mechanism in a transmission way.
In the present invention, the left-right adjusting mechanism 200 can move in the width direction of the coil material and move the unwound coil material along with it; the left-right adjusting mechanism 200 is provided between the first combination roller 300 and the roll material stand 100.
As shown in the figure, the left-right adjusting mechanism 200 includes an adjusting rack 201, an adjusting carriage 202 is movably disposed on the adjusting rack 201, the adjusting rack 201 is connected with the adjusting carriage through a sliding rail, in a specific application, the adjusting rack 201 is fixed, and the adjusting carriage 202 is movable. The adjusting sliding frame 202 is driven by a linear motor 207 or a screw rod mechanism, a first guide roller 203, a second guide roller 204 and a third guide roller 205 which are rotatable are arranged on the adjusting sliding frame 202, the first guide roller 203 is provided with a plurality of guide rollers and is arranged on one side close to the roll material frame 100, the first guide rollers 203 are arranged in the height direction of the adjusting sliding frame 202, the second guide roller 204 is provided with a plurality of guide rollers and is arranged at the rear end of the first guide roller 203, the second guide rollers 204 are arranged in the length direction of the adjusting sliding frame 202, and the third guide roller 205 is arranged at the rear end of the second guide roller 204.
It should be noted that the second guide rollers 204 may not be disposed at the same height position, as long as the webs do not interfere with each other.
As shown in the figure, in the present embodiment, three first guide rollers 203 and three second guide rollers 204 are provided, and one first guide roller 203 and one second guide roller 204 form a set of rollers around which one unwound web is passed. In a particular application, the unwound web passes over a first guide roller 203 and then under a second guide roller 204. Different webs are passed around different first and second guide rollers 203, 204 and finally all webs are passed together over a third guide roller 205 to the first combination roller 300.
In one embodiment, the first guide roller 203 is provided with two stop rings 206, which are configured according to the width of the roll. The unwound coil is thereby trapped between two retaining collars 206. Similarly, two stop collars 206 are provided on the second guide roller 204 and two stop collars 206 are provided on the third guide roller 205.
It will be appreciated that since the adjustment carriage 202 is movable in the left-right direction, the left-right positions of the first guide roller 203, the second guide roller 204, and the third guide roller 205 can be integrally changed by adjusting the position of the adjustment carriage 202, and the web is adjusted to a small extent by the stop collar 206 into the first combination roller 300, so that both edges of the unwound web can receive the operation of the stitch cutting mechanism 400.
In one embodiment, a first photo switch and a second photo switch are provided at the front end or the rear end of the first combination roller 300, and the first photo switch and the second photo switch are arranged in a coil slightly smaller than the width. The relative position of the coiled material is detected through the configuration of the first photoelectric proximity switch and the second photoelectric switch, so that both edges of the coiled material can be sewed and cut by the sewing and cutting mechanism 400, and detection signals provided by the first photoelectric switch and the second photoelectric switch are used as parameters for controlling the linear motor or the screw rod mechanism. Specifically, when the coiled material is deflected and the first photoelectric switch does not detect the coiled material, the linear motor or the screw rod mechanism controls the adjusting sliding frame 202 to move towards the first photoelectric switch; when the coiled material is deviated and the second photoelectric switch does not detect the coiled material, the linear motor or the screw rod mechanism controls the adjusting sliding frame 202 to move towards the second photoelectric switch; when both the first and second photoelectric switches detect the web, the adjustment carriage 202 is stopped from moving.
In this embodiment, a second combination roller 500 is provided at the rear end of the stitch cutting mechanism 400, and is used to grip and pull the unwound roll.
The second combination roller 500 includes a second upper combination roller 501 and a second lower combination roller 502, one of the second upper combination roller 501 and the second lower combination roller 502 is in transmission connection with a second driving mechanism (not shown in the figure), and the other is rotatably mounted on an output end of a second linear reciprocating mechanism 503, and the second upper combination roller 501 and the second lower combination roller 502 are switched in a state of being away from and approaching to each other by the second linear reciprocating mechanism 503. The structure of the second combination roller 500 is the same as that of the first combination roller 300, and thus, a detailed description thereof is omitted.
In one embodiment, the first combination roller 300 and the stitch shear 400 are spaced apart and have a space 700 for the unwound web to tamp down, i.e., the length of the web between the first combination roller 300 and the stitch shear 400 is much greater than the distance between the first combination roller 300 and the stitch shear 400, since the web is slack in this position and will not be pulled taut. Because the tension (elasticity) of various coiled materials used for preparing the mattress is different, the tension pulled by the coiled materials can be released by arranging the structure, so that the mattress with a smoother whole body can be sewn, and the phenomenon of wrinkling caused by shrinkage is avoided.
The utility model discloses a compound bead cutter of mattress has adopted roll material frame, first combination roller, has sewed up and has sheared his second combination roller of mechanism, and when concrete application, by the coiled material on the roll material frame to providing the material to sewing up and shearing the mechanism continuity, has left out the step to the various material superpositions of mattress like this, has improved work efficiency.
In one embodiment, a product cutting mechanism is provided at the rear end of the second combination roller 500. The shearing mechanism is used for shearing the mattress according to the preset length of the mattress, and the shearing direction of the shearing mechanism is the width direction of the mattress.
In one embodiment, a fillet mechanism is arranged at the rear end of the finished product front cutting mechanism. The fillet mechanism is used for processing fillets of the mattress.
In one embodiment, a sealing mechanism is arranged at the rear end of the round corner mechanism. The edge sealing mechanism is used for edge sealing of the edge of the mattress.
The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (5)
1. The utility model provides an adjustment mechanism of compound bead cutter of mattress, its characterized in that controls adjustment mechanism and includes the regulation frame, adjusts the frame and goes up movably and be provided with the regulation carriage, adjusts the carriage and is driven by linear electric motor or screw rod mechanism, is equipped with rotatable first deflector roll, second deflector roll and third deflector roll on adjusting the carriage, and first deflector roll has a plurality ofly and sets up in the one side that is close to the coil of material frame, and is a plurality of first deflector roll is arranged on the direction of height of adjusting the carriage, and the second deflector roll has a plurality ofly and sets up at the rear end of first deflector roll, and is a plurality of the second deflector roll is arranged on the length direction of adjusting the carriage, the third deflector roll sets up the rear end at the second deflector roll.
2. The adjustment mechanism of the composite edge trimmer for mattresses according to claim 1 further including a first photoelectric switch and a second photoelectric switch, the first photoelectric switch and the second photoelectric switch providing detection signals as a basis for controlling the linear motor or the screw mechanism.
3. The adjustment mechanism of the composite edge trimmer for mattresses according to claim 1 characterized in that the first guide roller is provided with two stop collars configured according to the width of the roll.
4. The adjustment mechanism of the composite edge trimmer for mattresses according to claim 1 characterized in that the second guide roller is provided with two stop collars configured according to the width of the roll.
5. The adjustment mechanism of the composite edge trimmer for mattresses according to claim 1 characterized in that the third guide roller is provided with two stop collars configured according to the width of the roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921484510.5U CN211522633U (en) | 2019-09-05 | 2019-09-05 | Adjusting mechanism of mattress composite edge trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921484510.5U CN211522633U (en) | 2019-09-05 | 2019-09-05 | Adjusting mechanism of mattress composite edge trimmer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211522633U true CN211522633U (en) | 2020-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921484510.5U Active CN211522633U (en) | 2019-09-05 | 2019-09-05 | Adjusting mechanism of mattress composite edge trimmer |
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| Country | Link |
|---|---|
| CN (1) | CN211522633U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480734A (en) * | 2019-09-05 | 2019-11-22 | 浙江康烯家居科技有限公司 | The compound bead cutter of mattress |
-
2019
- 2019-09-05 CN CN201921484510.5U patent/CN211522633U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480734A (en) * | 2019-09-05 | 2019-11-22 | 浙江康烯家居科技有限公司 | The compound bead cutter of mattress |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211019 Address after: 311200 4th floor, No. 219, shaliwu village, Shushan street, Xiaoshan District, Hangzhou City, Zhejiang Province Patentee after: Zhejiang Cabot Technology Co.,Ltd. Address before: 314000 factory building 1 of Zhejiang classic car Clothing Co., Ltd., No. 26, Xinnong Road, Gaozhao street, Xiuzhou District, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG KANGXI HOME TECHNOLOGY Co.,Ltd. |