CN211522359U - Sensor stainless steel shell surface treatment device - Google Patents

Sensor stainless steel shell surface treatment device Download PDF

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Publication number
CN211522359U
CN211522359U CN202020136611.XU CN202020136611U CN211522359U CN 211522359 U CN211522359 U CN 211522359U CN 202020136611 U CN202020136611 U CN 202020136611U CN 211522359 U CN211522359 U CN 211522359U
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stainless steel
sensor
polishing
surface treatment
peristaltic pump
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CN202020136611.XU
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贾庆锋
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Wuxi Liangxin Sensor Technology Co Ltd
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Wuxi Liangxin Sensor Technology Co Ltd
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Abstract

The utility model belongs to the technical field of surface treatment, specifically disclose a sensor stainless steel shell surface treatment device, including step motor controller, step motor is connected to step motor controller's output, one side of reducing gear box is connected with three-jaw chuck, step motor drives three-jaw chuck rotation after the speed reduction, the centre gripping is waited to polish the stainless steel sensor on the three-jaw chuck, the top of waiting to polish the stainless steel sensor is provided with polishing brush, polishing brush's upper end is provided with the handle, the inside of handle is provided with first feed pipe, the lower extreme of first feed pipe is connected with polishing brush, the upper end of first feed pipe is connected with the second feed pipe, the polishing solution export of peristaltic pump is connected to the second feed pipe, the polishing solution import of peristaltic pump is equipped with the polishing solution bottle in, the polishing solution that the polishing solution bottle peristaltic pump extracted, the step motor controller is connected to the peristaltic pump; the oxide layer or welding trace oil stain on the surface of the stainless steel shell of the sensor can be conveniently and quickly removed.

Description

Sensor stainless steel shell surface treatment device
Technical Field
The utility model relates to a surface treatment technical field, more specifically relates to a sensor stainless steel shell surface treatment device.
Background
The prior polishing method in China is to use a polishing machine, a sensor product to be polished is subjected to a high-temperature sintering process in the production and manufacturing process of the front end of the sensor, so that the surface of stainless steel is oxidized and becomes brown or black, then a shell welded and assembled is made of the stainless steel, the appearance of the product is influenced after the surface of the product is oxidized, and the surface polishing treatment is needed to restore the natural color of the front end of the stainless steel. By adopting the polishing method of the cloth wheel, the hexagon and the shell of the product can be polished and can be recovered to be bright, but the threads and the grooves behind the hexagon are difficult to polish by using the traditional polishing wheel.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned drawback that exists among the prior art, the utility model aims at providing a sensor stainless steel shell surface treatment device, can make things convenient for quick get rid of totally with oxide layer or welding vestige greasy dirt etc. on sensor stainless steel shell surface.
The utility model discloses an aim at and solve its technical problem and adopt following technical scheme to realize:
a sensor stainless steel shell surface treatment device comprises a stepping motor controller, wherein the output end of the stepping motor controller is connected to a stepping motor in a reduction gearbox through a stepping motor driver, one side of the reduction gearbox is connected with a three-jaw chuck, the stepping motor drives the three-jaw chuck to rotate after reducing the speed, the stainless steel sensor to be polished is clamped on the three-jaw chuck, a polishing brush is arranged above the stainless steel sensor to be polished, a handle is arranged at the upper end of the polishing brush, a first liquid supply pipe is arranged inside the handle, the lower end of the first liquid supply pipe is connected with the polishing brush, a second liquid supply pipe is connected at the upper end of the first liquid supply pipe and is connected with a polishing liquid outlet of a peristaltic pump, a polishing liquid inlet of the peristaltic pump is connected with a polishing liquid bottle, and polishing liquid extracted by the peristaltic pump is filled in the polishing liquid bottle, the peristaltic pump is connected with the stepping motor controller.
Preferably, the polishing device further comprises an electrolytic polishing power supply, wherein the positive electrode of the electrolytic polishing power supply is connected with the polishing brush, and the negative electrode of the electrolytic polishing power supply is connected with the three-jaw chuck.
Preferably, the stepping motor controller is placed in a control box, 4 keys are arranged on the control box, and different actions are executed according to programs when the keys are pressed down.
Preferably, the controller is further connected with a water pump, a water outlet pipe is arranged at the lower end of the water pump, and the water outlet pipe is positioned above the stainless steel sensor to be polished; the right-hand member of water pump is connected with the drinking-water pipe, the inside of retaining box is stretched into to the lower part of drinking-water pipe.
Preferably, the water storage box is positioned below the stainless steel sensor to be polished.
Preferably, the peristaltic pump is provided with a knob for adjusting the flow rate of the polishing solution.
The utility model discloses sensor stainless steel shell surface treatment device has following advantage: the device can be widely used for surface treatment of cylindrical stainless steel sensor products, such as an oxide layer of a welded seam after welding, a surface oxide layer after high-temperature treatment and the like, and comprises irregular shapes of threads, hexagons, grooves and the like, the oxide layer or welding trace oil stains and the like on the stainless steel surface of the sensor can be conveniently and quickly removed by utilizing the technology, the operation is convenient, the bright color of the outer surface of the stainless steel after mechanical processing can be recovered, the treated stainless steel surface is superior to the traditional polishing methods of grinding wheels, cloth wheels and the like, the production efficiency is improved, the appearance quality of the product is improved, and the labor cost is reduced; and can be applied to surfaces that cannot be polished by conventional polishing machines, such as threads, recessed steps, etc.
Drawings
Fig. 1 is a schematic structural diagram of a sensor stainless steel casing surface treatment device according to an embodiment of the present invention;
in the figure: 1. a stepper motor controller; 2. a reduction gearbox; 3. a stepping motor; 4. a three-jaw chuck; 5. a stainless steel sensor to be polished; 6. polishing the hairbrush; 7. a handle; 8. a first liquid supply tube; 9. a second liquid supply tube; 10. a peristaltic pump; 11. a polishing solution bottle; 12. an electropolishing power supply; 13. a water pump; 14. a water outlet pipe; 15. a water pumping pipe; 16. a water storage box; 17. a knob.
Detailed Description
To further illustrate the technical means and effects of the present invention for achieving the objects of the present invention, the following detailed description will be given with reference to the accompanying drawings and preferred embodiments of the sensor stainless steel case surface treatment device according to the present invention, its specific embodiments, structures, features and effects. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1, a sensor stainless steel casing surface treatment device comprises a stepping motor controller 1, wherein an output end of the stepping motor controller 1 is connected to a stepping motor 3 in a reduction gearbox 2 through a stepping motor driver, one side of the reduction gearbox 2 is connected with a three-jaw chuck 4, the stepping motor 3 drives the three-jaw chuck 4 to rotate after reducing speed, the stainless steel sensor 5 to be polished is clamped on the three-jaw chuck 4, a polishing brush 6 is arranged above the stainless steel sensor 5 to be polished, the upper end of the polishing brush 6 is provided with a handle 7, a first liquid supply pipe 8 is arranged inside the handle 7, the lower end of the first liquid supply pipe 8 is connected with the polishing brush 6, the upper end of the first liquid supply pipe 8 is connected with a second liquid supply pipe 9, the second liquid supply pipe 9 is connected with a polishing liquid outlet of a peristaltic pump 10, a polishing liquid inlet of the peristaltic pump 10 is connected with a polishing liquid bottle 11, the polishing solution bottle 11 is filled with polishing solution pumped by a peristaltic pump 10, and the peristaltic pump 10 is connected with the stepping motor controller 1.
In the embodiment, the polishing device further comprises an electrolytic polishing power supply 12, wherein the positive electrode of the electrolytic polishing power supply 12 is connected with the polishing brush 6, and the negative electrode of the electrolytic polishing power supply 12 is connected with the three-jaw chuck 4.
In this embodiment, the stepping motor controller 1 is placed in a control box, and the control box is provided with 4 keys, and when the keys are pressed, different actions are executed according to programs, so as to realize different functions.
In this embodiment, the controller 1 is further connected to a water pump 13, a water outlet pipe 14 is arranged at the lower end of the water pump 13, and the water outlet pipe 14 is located above the stainless steel sensor 5 to be polished; the right end of the water pump 13 is connected with a water pumping pipe 15, and the lower part of the water pumping pipe 15 extends into the water storage box 16.
In this embodiment, the water reservoir box 16 is located below the stainless steel sensor 5 to be polished.
In this embodiment, the peristaltic pump 10 is provided with a knob 17 for adjusting the flow rate of the polishing liquid.
In the present embodiment, the first and second liquid supply tubes 8 and 9 may be silicone tubes.
In the present embodiment, the stepping motor controller 1 controls the rotation time and the rotation speed of the three-jaw chuck 4.
In this embodiment, the stepper motor controller 1 is model number DKC-Y110, the stepper motor 3 is model number 86BYG250H, the three-jaw chuck 4 is model number K11-80, and the peristaltic pump 10 is model number NKC-S04B.
The whole device is controlled by a stepping motor controller 1 and mainly has the following two functions:
the first function is to start the electrolytic polishing program, after a start key on a control box is pressed, the stepping motor controller 1 controls the three-jaw chuck 4 to start rotating to drive the stainless steel sensor 5 to be polished to rotate, and simultaneously controls the peristaltic pump 10 to pump polishing liquid in a polishing liquid bottle 11, the polishing liquid is added onto the polishing brush 6 through the second liquid supply pipe 9 and the first liquid supply pipe 8, then an operator brushes the surface of the shell of the stainless steel sensor 5 to be polished with the polishing brush 6 to generate electrochemical reaction to remove an oxide layer on the surface of the stainless steel, the brush can brush threads and the inside of a groove, the oxide layer on the surface of the stainless steel can be quickly removed, and polishing is finished; after the electrolytic polishing is finished, the step motor controller 1 controls the three-jaw chuck 4 to stop rotating and also controls the peristaltic pump 10 to stop working, so that the polishing solution is prevented from being wasted.
The second function is washing, after electrolytic polishing, the residual polishing solution on the surface of the stainless steel sensor 5 to be polished needs to be washed as soon as possible to avoid being attached to the surface of a product after being dried, so that after a washing button on the control box is pressed, the stepping motor controller 1 controls the three-jaw chuck 4 to rotate, and simultaneously controls the water pump 13 to start to pump water in the water storage box 16 through the water pumping pipe 15, and the water is discharged through the water outlet pipe 14 to wash the residual polishing solution on the surface of the stainless steel sensor 5 to be polished clean; after the washing is finished, the stepping motor controller 1 controls the water pump 13 to stop working, and the washing water flows into the water storage box 16 for recycling.
The utility model discloses theory of operation and use flow: when in use, the power supply of the device is turned on, and comprises an electrolytic polishing power supply 12, a step controller power supply and a peristaltic pump power supply; mounting a stainless steel sensor 5 to be polished on a three-jaw chuck 4; screwing a wrench of the three-jaw chuck 4 to clamp a product, pressing a starting button, starting the three-jaw chuck 4 to rotate, starting the peristaltic pump 10 to supply liquid, brushing the oxidized surface of the stainless steel sensor 5 to be polished by an operator by using the polishing brush 6, and treating the surface; the number of rotation turns of the three-jaw chuck 4 can be set by the controller, and the three-jaw chuck 4 automatically stops after the number of rotation turns is reached; pressing a washing button, rotating the three-jaw chuck 4 again, starting the water pump 13 at the moment, washing residual polishing solution with water, and controlling the water outlet pipe 14 by an operator to wash the residual polishing solution on the surface of the stainless steel sensor 5 to be polished; after the washing is finished, the three-jaw chuck 4 is automatically stopped, the three-jaw chuck 4 is loosened, the stainless steel sensor 5 to be polished is taken down, and the sensor is wiped clean by dry cloth; the next product to be processed is replaced.
The device can be widely used for surface treatment of products with stainless steel shells such as pressure sensors, temperature sensors and the like, so that the appearance of the products is obviously improved.
The utility model discloses surface treatment that can be extensive be used for cylindrical stainless steel sensor product, for example the oxide layer of welding seam after the welding, surface oxide layer etc. after the high temperature treatment, including screw thread, hexagonal, recess etc. anomalous shape, utilize this technique can make things convenient for quick getting rid of the oxide layer or welding vestige greasy dirt etc. on the stainless steel surface of sensor totally, convenient operation can make the stainless steel surface resume bright look after machining, the stainless steel surface after the processing is superior to traditional polishing methods such as emery wheel, cloth wheel, improves production efficiency, improves product appearance quality, reduces the cost of labor; and can be applied to surfaces that cannot be polished by conventional polishing machines, such as threads, recessed steps, etc.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the preferred embodiments, it is not limited to the present invention, and any skilled person in the art can make some modifications or equivalent embodiments without departing from the scope of the present invention, but all the technical matters of the present invention are within the scope of the present invention.

Claims (6)

1. A sensor stainless steel shell surface treatment device comprises a stepping motor controller (1) and is characterized in that the output end of the stepping motor controller (1) is connected to a stepping motor (3) in a reduction gearbox (2) through a stepping motor driver, one side of the reduction gearbox (2) is connected with a three-jaw chuck (4), the stepping motor (3) drives the three-jaw chuck (4) to rotate after reducing, the three-jaw chuck (4) is clamped with a stainless steel sensor (5) to be polished, a polishing hairbrush (6) is arranged above the stainless steel sensor (5) to be polished, the upper end of the polishing hairbrush (6) is provided with a handle (7), a first liquid supply pipe (8) is arranged inside the handle (7), the lower end of the first liquid supply pipe (8) is connected with the polishing hairbrush (6), the upper end of the first liquid supply pipe (8) is connected with a second liquid supply pipe (9), the polishing solution outlet of peristaltic pump (10) is connected in second feed tube (9), the polishing solution access connection polishing solution bottle (11) of peristaltic pump (10), the polishing solution that supplies peristaltic pump (10) to extract is equipped with in polishing solution bottle (11), peristaltic pump (10) are connected step motor controller (1).
2. The sensor stainless steel shell surface treatment device according to claim 1, further comprising an electropolishing power supply (12), wherein the positive electrode of the electropolishing power supply (12) is connected to the polishing brush (6), and the negative electrode of the electropolishing power supply (12) is connected to the three-jaw chuck (4).
3. The sensor stainless steel casing surface treatment device according to claim 1, wherein the stepping motor controller (1) is placed in a control box, 4 keys are arranged on the control box, and different actions are executed according to programs when the keys are pressed.
4. The sensor stainless steel shell surface treatment device according to claim 1, wherein the stepping motor controller (1) is further connected with a water pump (13), a water outlet pipe (14) is arranged at the lower end of the water pump (13), and the water outlet pipe (14) is positioned above the stainless steel sensor (5) to be polished; the right end of the water pump (13) is connected with a water pumping pipe (15), and the lower portion of the water pumping pipe (15) extends into the water storage box (16).
5. Sensor stainless steel housing surface treatment device according to claim 4, characterized in that the water reservoir box (16) is located below the stainless steel sensor to be polished (5).
6. The sensor stainless steel casing surface treatment device according to claim 1, characterized in that a knob (17) for adjusting the flow rate of polishing liquid is arranged on the peristaltic pump (10).
CN202020136611.XU 2020-01-20 2020-01-20 Sensor stainless steel shell surface treatment device Active CN211522359U (en)

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CN211522359U true CN211522359U (en) 2020-09-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112680688A (en) * 2020-12-04 2021-04-20 中国科学院力学研究所 Plasma spraying type insulating layer processing and manufacturing device for coaxial thermocouple transient heat flow sensor
CN115816264A (en) * 2022-12-20 2023-03-21 杭州天桴光电技术有限公司 Quick polishing device for end face of cylindrical body of fluoride crystal ingot

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112680688A (en) * 2020-12-04 2021-04-20 中国科学院力学研究所 Plasma spraying type insulating layer processing and manufacturing device for coaxial thermocouple transient heat flow sensor
CN112680688B (en) * 2020-12-04 2021-10-19 中国科学院力学研究所 Plasma spraying type insulating layer processing and manufacturing device for coaxial thermocouple transient heat flow sensor
CN115816264A (en) * 2022-12-20 2023-03-21 杭州天桴光电技术有限公司 Quick polishing device for end face of cylindrical body of fluoride crystal ingot

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