CN211517081U - Tubular part surface rust cleaning device - Google Patents

Tubular part surface rust cleaning device Download PDF

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Publication number
CN211517081U
CN211517081U CN201922195448.4U CN201922195448U CN211517081U CN 211517081 U CN211517081 U CN 211517081U CN 201922195448 U CN201922195448 U CN 201922195448U CN 211517081 U CN211517081 U CN 211517081U
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China
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fixed
rust
block
motor
rust cleaning
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Expired - Fee Related
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CN201922195448.4U
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Chinese (zh)
Inventor
宋浩宇
张艳丽
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Individual
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Individual
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Abstract

The utility model discloses a tubular part surface rust cleaning device relates to electromechanical machining rust cleaning technical field. The utility model discloses a control the main part, the inboard joint of controlling the main part bottom has the blanking storage disc, controls one side on main part top and is fixed with three and grabs the chuck, controls main part one end and is fixed with the processing platform. The utility model discloses an it drives the cooperation processing structure and the internal surface polishing rust cleaning structure of structure and surface polishing rust cleaning structure to have increased the conveying in the device, make the device can be to tubular part's interior, the surface carries out simultaneous mechanical rust cleaning, the manpower is saved has improved work efficiency greatly simultaneously, and increased rust cleaning spraying structure inside the device, make inside spraying of the atomizing of rust cleaning agent that can carry out of device, can utilize the rust cleaning agent to corrode spare part surface rust stain, reduce rust stain adhesive force, the work of the rust cleaning structure of being convenient for more, the wearing and tearing of work rim plate have been reduced, the cost is saved, the rust cleaning quality has been improved.

Description

Tubular part surface rust cleaning device
Technical Field
The utility model relates to an electromechanical machining rust cleaning technical field, more specifically say, relate to a tubular part surface rust cleaning device.
Background
Rust generally refers to oxides produced on the surface of metals (including alloys), and is commonly found in: rust, patina, alunine etc. generally so-called rust is that its rust changes the original morpheme of its material and feel, like rust or basic copper carbonate etc. most metal all can rust, rust can influence the holistic result of use of part, but inside and outside while mechanical rust cleaning is not convenient for accomplish to current rust cleaning device, and thereby is not convenient for spray the rust remover outside to the rust part and reaches best rust cleaning quality, the utility model discloses thereby a new solution is proposed to above problem.
SUMMERY OF THE UTILITY MODEL
1. Technical problem to be solved
To the problem that exists among the prior art, the utility model aims to provide a tubular part surface rust cleaning device to solve the technical problem who mentions in the background art.
2. Technical scheme
In order to solve the above problems, the utility model adopts the following technical proposal.
A rust removal device for the surface of a tubular part comprises a control main body, wherein a blanking storage disc is clamped on the inner side of the bottom end of the control main body, a three-grab chuck is fixed on one side of the top end of the control main body, a machining table is fixed at one end of the control main body, and a sliding block is welded at the top end of the machining table;
a transmission driving structure is fixed inside the control main body and comprises a first motor, a fastening clamp end, a sliding polished rod and a lead screw, the first motor is fixed at one end of the fastening clamp end through a screw, the lead screw is fixed at the output end of the first motor through a bearing, and the sliding polished rod is welded at the upper end and the lower end of the other end of the fastening clamp end;
an outer surface polishing and rust removing structure is fixed on the outer side of the conveying driving structure and comprises a moving displacement block, a first hydraulic piston cylinder, a first carrying block, a polishing wheel disc, a second carrying block and an output motor, the first carrying block is welded at the upper end of the moving displacement block, the first hydraulic piston cylinder is fixed on one side of the first carrying block through a screw, the second carrying block is fixed at the output end of the first hydraulic piston cylinder, the output motor is fixed on one side of the top end of the second carrying block, and the polishing wheel disc is fixed at the output end of the output motor;
an inner surface polishing and rust removing structure is fixed at the top end of the sliding block and comprises an inner polishing rod, a fixing support, a second motor and a second hydraulic piston cylinder, the output end of the second hydraulic piston cylinder is welded with the fixing support, one end of the fixing support is fixed with the second motor through a screw, and the output end of the second motor is fixed with the inner polishing rod through threads;
the rust cleaning device is characterized in that a rust cleaning spraying structure is fixed on one side of the control main body and comprises a rust cleaning agent storage box, a pressurization transmission pipe, a positioning block and atomizing nozzles, the pressurization transmission pipe is fixed at the top end of the rust cleaning agent storage box, the positioning block is welded at one end of the pressurization transmission pipe, and a plurality of atomizing nozzles are fixed on one side of the positioning block.
Preferably, one end of the supercharging transmission pipe is fixedly provided with a supercharging water pump, and the type of the supercharging water pump is HJ-169 EA.
Preferably, a PLC programmable controller is fixed inside the manipulation main body, and the model of the PLC programmable controller is ESX-3 CM.
Preferably, one side of the motion displacement block is fixed with a sliding fit plate, the lower end of the sliding fit plate is provided with a displacement groove, and the sliding block are in clearance fit.
Preferably, the lower end of the fixed support is fixed with a pushing sliding plate through a screw, the lower end of the pushing sliding plate is provided with a sliding groove, and the sliding groove is in clearance fit with the sliding block.
Preferably, a third motor is fixed to one side of the three-grip chuck, and the three-grip chuck can fix a tubular part having a maximum diameter of ten cm.
3. Advantageous effects
Compared with the prior art, the utility model has the advantages of:
(1) the utility model inserts the tubular part to be derusted into the three-grab chuck, after the three-grab chuck is fastened, the third motor on one side of the three-grab chuck is driven to start working through the PLC programmable control in the device, the part is driven to rotate, the first motor is controlled to work, the lead screw is driven to rotate, the limit of the sliding polish rod is utilized to provide the displacement power on the X axis of the outer surface polishing derusting structure, the outer surface polishing derusting structure achieves the X axis displacement stroke by the matching of the bottom end of the movement displacement block and the sliding block, the piston cylinder drives the second carrying block to be close to the outer surface of the part to be processed by the output motor by controlling the first hydraulic pressure, the part driven by the positioning block is uniformly derusted by the transmission driving structure, the pushing of the second hydraulic piston cylinder is utilized to be matched with the pushing slide plate and the sliding block at, the inner surface polishing and rust removing structure can move on an X axis and can move towards the processed pipe to reach a longer processing distance, the inner polishing rod is driven to rotate by the second motor to polish and remove rust on the inner wall of the part, so that the device can simultaneously and mechanically remove rust on the inner surface and the outer surface of the tubular part, labor is saved, and working efficiency is greatly improved;
(2) the utility model discloses a booster water pump of control pressure boost transmission pipe one end takes the inside rust remover of rust remover storage box out, transmit the inside of locating piece with the rust remover through the pressure boost transmission pipe, make the rust remover carry out atomization treatment through the small-size through-hole of atomizing nozzle's front stall, make the shape blowout of rust remover one-tenth spraying, even cover to the part that needs processing on, can utilize the rust remover to corrode part surface rust, reduce rust stain adhesive force, the work of the rust removal structure of being convenient for more, the wearing and tearing of polishing rim plate and inside polished rod have been reduced, the cost is saved, the rust cleaning quality has been improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded view of the conveying driving structure and the outer surface polishing and rust removing structure of the present invention;
FIG. 3 is an exploded view of the inner surface polishing and rust removing structure of the present invention;
fig. 4 is a schematic view of the connection structure of the rust removing spray structure of the present invention.
The reference numbers in the figures illustrate: 1. a manipulation body; 2. a blanking storage disc; 3. a conveying driving structure; 4. a first motor; 5. fastening the clamping end; 6. a sliding polish rod; 7. a lead screw; 8. a processing table; 9. a slider; 10. the outer surface is polished and derusted; 11. moving the displacement block; 12. a first hydraulic piston cylinder; 13. a first mounting block; 14. polishing the wheel disc; 15. the second carrying is fast; 16. an output motor; 17. an inner polished rod; 18. fixing a bracket; 19. a second motor; 20. a second hydraulic piston cylinder; 21. an inner surface polishing and rust removing structure; 22. a rust remover storage box; 23. a pressurized transmission pipe; 24. positioning blocks; 25. an atomizing nozzle; 26. a rust removal spray structure; 27. three-grab chuck.
Detailed Description
The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention based on the embodiments of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are used in a broad sense, and for example, "connected," may be fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or connected between two elements.
The specific embodiment is as follows:
referring to fig. 1-4, a rust removing device for the surface of a tubular part comprises a control main body 1, a blanking receiving disc 2 is clamped on the inner side of the bottom end of the control main body 1, a three-grab chuck 27 is fixed on one side of the top end of the control main body 1, a processing table 8 is fixed on one end of the control main body 1, and a sliding block 9 is welded on the top end of the processing table 8;
a transmission driving structure 3 is fixed inside the control main body 1, the transmission driving structure 3 comprises a first motor 4, a fastening clamping end 5, a sliding polished rod 6 and a lead screw 7, the first motor 4 is fixed at one end of the fastening clamping end 5 through a screw, the lead screw 7 is fixed at the output end of the first motor 4 through a bearing, and the sliding polished rod 6 is welded at the upper end and the lower end of the other end of the fastening clamping end 5;
an outer surface polishing and rust removing structure 10 is fixed on the outer side of the conveying driving structure 3, the outer surface polishing and rust removing structure 10 comprises a moving displacement block 11, a first hydraulic piston cylinder 12, a first carrying block 13, a polishing wheel disc 14, a second carrying block 15 and an output motor 16, the first carrying block 13 is welded at the upper end of the moving displacement block 11, the first hydraulic piston cylinder 12 is fixed on one side of the first carrying block 13 through a screw, the second carrying block 15 is fixed at the output end of the first hydraulic piston cylinder 12, the output motor 16 is fixed on one side of the top end of the second carrying block 15, and the polishing wheel disc 14 is fixed at the output end of the output motor 16;
an inner surface polishing and rust removing structure 21 is fixed at the top end of the sliding block 9, the inner surface polishing and rust removing structure 21 comprises an inner polished rod 17, a fixed support 18, a second motor 19 and a second hydraulic piston cylinder 20, the fixed support 18 is welded at the output end of the second hydraulic piston cylinder 20, one end of the fixed support 18 is fixed with the second motor 19 through a screw, and the output end of the second motor 19 is fixed with the inner polished rod 17 through threads;
a rust removing spray structure 26 is fixed on one side of the control main body 1, the rust removing spray structure 26 comprises a rust remover storage box 22, a pressurization transmission pipe 23, a positioning block 24 and atomizing nozzles 25, the pressurization transmission pipe 23 is fixed at the top end of the rust remover storage box 22, the positioning block 24 is welded at one end of the pressurization transmission pipe 23, and the atomizing nozzles 25 are fixed on one side of the positioning block 24.
In the embodiment, in order to facilitate the pumping out of the rust remover after the rust remover is pressurized from the inside of the rust remover storage box 22, a pressurizing water pump is fixed at one end of the atomization pressurizing transmission pipe 23, and the model of the pressurizing water pump is HJ-169 EA.
In this embodiment, in order to increase the control effect of the device, a PLC programmable controller is fixed inside the control main body 1, and the model of the PLC programmable controller is ESX-3 CM.
In this embodiment, in order to facilitate the movement of the displacement block 11 to cooperate with the transmission to drive the structure 3 to drive the outer surface polishing and derusting structure 10 to be integral, the X-axis displacement is performed to polish and derust the tubular parts, a sliding fit plate is fixed on one side of the movement displacement block 11, a displacement groove is formed in the lower end of the sliding fit plate, and the displacement groove is in clearance fit with the sliding block 9.
In this embodiment, in order to facilitate the matching with the sliding block 9, the inner surface polishing and rust removing structure 21 has a displacement distance, the lower end of the fixing bracket 18 is fixed with a push sliding plate through a screw, the lower end of the push sliding plate is provided with a sliding groove, and the sliding groove is in clearance fit with the sliding block 9.
In this embodiment, in order to achieve the best rust removing effect, a third motor is fixed to one side of the three-grip chuck 27, and the three-grip chuck 27 can fix a tubular part having a maximum diameter of ten cm.
The working principle is as follows:
when in use, a tubular part needing rust removal is inserted into the three-grab chuck 27, the three-grab chuck 27 is fastened, then a third motor at one side of the three-grab chuck 27 is driven to start working through the control of PLC programmable control in the device, the part is driven to rotate, at the moment, the rust remover in the rust remover storage box 22 is extracted by controlling a booster water pump at one end of the booster transmission pipe 23, the rust remover is transmitted to the inside of the positioning block 24 through the pressurization transmission pipe 23, the rust remover is atomized through the small through holes at the front row of the atomizing nozzle 25, the rust remover is sprayed out in the shape of spray and uniformly covers parts to be processed, the rust remover can be used for corroding rust on the surface of the part, so that the rust attachment capacity is reduced, the work of a rust removing structure is facilitated, the abrasion between the polishing wheel disc 14 and the inner polishing rod 17 is reduced, the cost is saved, and the rust removing quality is improved; the first motor 4 is controlled to work to drive the lead screw 7 to rotate, the limit of the sliding polish rod 6 is used for providing displacement power on an X axis of an outer surface polishing and rust removing structure 10, the outer surface polishing and rust removing structure 10 achieves an X axis displacement stroke through the matching of the bottom end of the moving displacement block 11 and the sliding block 9, the second carrying block 15 is pushed by controlling the first hydraulic piston cylinder 12 to enable a polishing wheel disc 14 driven by an output motor 16 to be close to the outer surface of a part to be processed, the part driven by the positioning block 24 is uniformly subjected to outer surface rust removal through the driving of the transmission driving structure 3, the inner surface polishing and rust removing structure 21 can move on the X axis and can move into a processed pipe to achieve a longer processing distance through the pushing of the second hydraulic piston cylinder 20 and the matching of a pushing sliding plate at the lower end of the fixed support 18 and the sliding block 9, the inner polish and rust removal of the inner wall of the part is carried, the device can simultaneously and mechanically remove rust on the inner surface and the outer surface of the tubular part, thereby greatly improving the working efficiency while saving manpower.
The above description is only the preferred embodiment of the present invention; the scope of the present invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by replacing or changing the technical solution and the improvement concept of the present invention with equivalents and modifications within the technical scope of the present invention.

Claims (6)

1. The tubular part surface rust removal device comprises an operation main body (1), and is characterized in that a blanking storage disc (2) is clamped on the inner side of the bottom end of the operation main body (1), a three-grab chuck (27) is fixed on one side of the top end of the operation main body (1), a machining table (8) is fixed at one end of the operation main body (1), and a sliding block (9) is welded at the top end of the machining table (8);
a conveying driving structure (3) is fixed inside the control main body (1), the conveying driving structure (3) comprises a first motor (4), a fastening clamp end (5), a sliding polished rod (6) and a lead screw (7), the first motor (4) is fixed at one end of the fastening clamp end (5) through a screw, the lead screw (7) is fixed at the output end of the first motor (4) through a bearing, and the sliding polished rod (6) is welded at the upper end and the lower end of the other end of the fastening clamp end (5);
an outer surface polishing and rust removing structure (10) is fixed on the outer side of the conveying driving structure (3), the outer surface polishing and rust removing structure (10) comprises a moving displacement block (11), a first hydraulic piston cylinder (12), a first carrying block (13), a polishing wheel disc (14), a second carrying block (15) and an output motor (16), the first carrying block (13) is welded at the upper end of the moving displacement block (11), the first hydraulic piston cylinder (12) is fixed on one side of the first carrying block (13) through a screw, the second carrying block (15) is fixed at the output end of the first hydraulic piston cylinder (12), the output motor (16) is fixed on one side of the top end of the second carrying block (15), and the polishing wheel disc (14) is fixed at the output end of the output motor (16);
an inner surface polishing and rust removing structure (21) is fixed at the top end of the sliding block (9), the inner surface polishing and rust removing structure (21) comprises an inner polishing rod (17), a fixing support (18), a second motor (19) and a second hydraulic piston cylinder (20), the fixing support (18) is welded at the output end of the second hydraulic piston cylinder (20), the second motor (19) is fixed at one end of the fixing support (18) through a screw, and the inner polishing rod (17) is fixed at the output end of the second motor (19) through threads;
one side of the control main body (1) is fixed with a rust removal spraying structure (26), the rust removal spraying structure (26) comprises a rust remover storage box (22), a pressurization transmission pipe (23), a positioning block (24) and atomizing nozzles (25), the pressurization transmission pipe (23) is fixed at the top end of the rust remover storage box (22), the positioning block (24) is welded at one end of the pressurization transmission pipe (23), and the atomizing nozzles (25) are fixed at one side of the positioning block (24).
2. The rust removing device for the surface of the tubular part as claimed in claim 1, wherein: one end of the pressurization transmission pipe (23) is fixedly provided with a pressurization water pump, and the type of the pressurization water pump is HJ-169 EA.
3. The rust removing device for the surface of the tubular part as claimed in claim 1, wherein: a PLC (programmable logic controller) is fixed in the control main body (1), and the type of the PLC is ESX-3 CM.
4. The rust removing device for the surface of the tubular part as claimed in claim 1, wherein: one side of the motion displacement block (11) is fixed with a sliding fit plate, the lower end of the sliding fit plate is provided with a displacement groove, and the sliding block is in clearance fit with the sliding block (9).
5. The rust removing device for the surface of the tubular part as claimed in claim 1, wherein: the lower end of the fixed support (18) is fixed with a pushing sliding plate through a screw, the lower end of the pushing sliding plate is provided with a sliding groove, and the sliding groove is in clearance fit with the sliding block (9).
6. The rust removing device for the surface of the tubular part as claimed in claim 1, wherein: and a third motor is fixed on one side of the three-grabbing chuck (27), and the three-grabbing chuck (27) can fix a tubular part with the maximum diameter of ten centimeters.
CN201922195448.4U 2019-12-09 2019-12-09 Tubular part surface rust cleaning device Expired - Fee Related CN211517081U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922195448.4U CN211517081U (en) 2019-12-09 2019-12-09 Tubular part surface rust cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922195448.4U CN211517081U (en) 2019-12-09 2019-12-09 Tubular part surface rust cleaning device

Publications (1)

Publication Number Publication Date
CN211517081U true CN211517081U (en) 2020-09-18

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CN201922195448.4U Expired - Fee Related CN211517081U (en) 2019-12-09 2019-12-09 Tubular part surface rust cleaning device

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CN (1) CN211517081U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112405140A (en) * 2020-11-12 2021-02-26 李效友 Energy-saving building material production equipment for environment-friendly energy-saving building and production method thereof
CN113814865A (en) * 2021-10-18 2021-12-21 抚州市华亿实业有限公司 Solid waste copper oxidation surface layer rust removal device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112405140A (en) * 2020-11-12 2021-02-26 李效友 Energy-saving building material production equipment for environment-friendly energy-saving building and production method thereof
CN113814865A (en) * 2021-10-18 2021-12-21 抚州市华亿实业有限公司 Solid waste copper oxidation surface layer rust removal device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20200918

Termination date: 20211209