CN211516334U - Intelligent manufacturing equipment for machining automobile small filter screen die - Google Patents

Intelligent manufacturing equipment for machining automobile small filter screen die Download PDF

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Publication number
CN211516334U
CN211516334U CN201922300238.7U CN201922300238U CN211516334U CN 211516334 U CN211516334 U CN 211516334U CN 201922300238 U CN201922300238 U CN 201922300238U CN 211516334 U CN211516334 U CN 211516334U
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CN
China
Prior art keywords
wheel
wheel set
power supply
wire
seat
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Withdrawn - After Issue
Application number
CN201922300238.7U
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Chinese (zh)
Inventor
王斌
张翔
资茶根
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Zhejiang Ruifu Electric Co ltd
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Zhejiang Ruifu Electric Co ltd
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Priority to CN201922300238.7U priority Critical patent/CN211516334U/en
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Publication of CN211516334U publication Critical patent/CN211516334U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a car small filter screen mould processing intelligent manufacturing equipment, including the high-speed cutting process unit of CNC, mirror surface electric spark unit and walk the wire cutting unit slowly, its characterized in that: the slow-moving wire cutting unit comprises a case, a wire moving mechanism and a workbench, wherein the wire moving mechanism and the workbench are arranged in the case, the wire moving mechanism can be arranged above the workbench in a front-back, left-right and up-down mode, the workbench can be arranged in a working liquid groove in the lower portion of the case in a left-right moving mode, a clamp is arranged on the workbench, the wire moving mechanism comprises a copper wire unwinding wheel, a guide wheel, a tension wheel, a speed reduction wheel set, a dust removal wheel set, a first traction wheel set, a first guide pipe, a cutting-off component and a pulse power supply positive electrode seat, the free end of a copper wire is pulled by the first traction wheel set to move downwards and penetrate through the first guide pipe, the copper wire can be guided to move downwards in a lifting mode through the first guide pipe, and the cutting-off component. The utility model discloses possess the high accuracy and mill and the tapering cutting.

Description

Intelligent manufacturing equipment for machining automobile small filter screen die
Technical Field
The utility model relates to an improvement invention of mould processing equipment, in particular to an improvement invention of intelligent manufacturing equipment for processing an automobile small filter screen mould.
Background
The small filter screen of the automobile, such as the filter screen of the fuel pump, when the making and forming, needs to rely on the mould to process, and the preparation of mould needs to be through milling and cutting process, however traditional cutting process adopts the wire cutting process of walking soon, should walk soon wire cutting process and keep the wire electrode perpendicular with the workstation, and the horizontal motion is made under the drive of motor to the workstation during processing, can only process out and be parallel to each other with the work piece generating line, and with the upper and lower face vertically cylinder work piece.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a car small filter screen mould processing intelligent manufacturing equipment who possesses high accuracy and mill and tapering cutting.
In order to solve the technical problem, the utility model discloses an adopt following technical scheme to realize: this kind of car small filter screen mould processing intelligence manufacture equipment, including the wire cutting unit that walks slowly, its characterized in that: the slow-moving wire cutting unit comprises a case, a wire feeding mechanism and a workbench, wherein the wire feeding mechanism and the workbench are arranged in the case, the wire feeding mechanism can be arranged above the workbench in a front-back, left-right and up-down moving mode, the workbench can be arranged in a working liquid groove at the lower part of the case in a left-right moving mode, a clamp is arranged on the workbench, the wire feeding mechanism comprises a copper wire unwinding wheel, a guide wheel, a tension wheel, a speed reducing wheel set, a dust removing wheel set, a first traction wheel set, a first guide pipe, a cutting part and a pulse power supply anode seat, copper wires unwound by the copper wire unwinding wheel are drawn by the first traction wheel set and guided by the guide wheel, the tension wheel, the speed reducing wheel set and the dust removing wheel set respectively act on the copper wires unwound between the copper wire unwinding wheel and the first traction wheel set, the free ends of the copper wires are drawn by the first traction wheel set to, the lower part of the first conduit is sequentially connected with the cutting component, the pulse power supply positive electrode seat and the pulse power supply negative electrode seat, small holes for copper wires to pass through are formed in the pulse power supply positive electrode seat and the pulse power supply negative electrode seat, the passing copper wires are connected with the pulse power supply positive electrode seat and the pulse power supply negative electrode seat, a positive pressure water source for guiding the copper wires to move downwards is communicated with the upper end of the small holes of the pulse power supply positive electrode seat, and the lower end of the small holes of the pulse power supply negative electrode seat is sequentially connected with the steering component, the second conduit and the second traction wheel set.
The speed reduction wheel set comprises a central rubber wheel, side rubber wheels and a pressing wheel, the side rubber wheels are rotatably arranged on a swing arm, the swing arm is arranged in a swinging mode, the side rubber wheels are driven by a tension spring to swing and cling to the central rubber wheel, and the pressing wheel is driven by an air cylinder to press the central rubber wheel.
The dust removal wheel set comprises a brush and a rotating wheel which are attached to each other.
The first traction wheel set comprises a driving wheel and a driven wheel which are in traction fit with each other, the driven wheel is arranged on the swinging block, the swinging block is arranged in a swinging mode, and the driven wheel is driven by the cylinder to swing and attach to the driving wheel.
The second traction wheel set comprises a driving wheel and a driven wheel which are in traction fit with each other.
The steering component comprises a steering wheel and an arc-shaped guide wall which are matched in a steering mode.
The cutting-off component comprises an electric heating rod, a moving seat and a fixed seat, the moving seat can move left and right to be close to the fixed seat, and the electric heating rod is arranged on the side face, facing the fixed seat, of the corresponding moving seat.
The beneficial effects of the utility model are that car small filter screen mould processing intelligence after the improvement makes equipment, improves the surface machining quality of mould and the production efficiency of mould, shortens manufacturing cycle, and the wire electrode of walking the wire cutting unit slowly is with certain continuous process discharge area of speed, and the silk speed is steady in the assurance course of working, the wire electrode shake is little, realize big tapering cutting, the tension and the change of strict control wire electrode are in order to reduce disconnected silk.
Drawings
The following describes the present invention in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a structural diagram of the power mechanism for copper wire cutting according to the present invention.
Fig. 3 is a structural diagram of the reduction gear set of the present invention.
Fig. 4 is a structural view of the cutting member of the present invention.
Detailed Description
The drawings show the structure of the present invention, and the details thereof will be further described with reference to the drawings. The intelligent manufacturing equipment for machining the automobile small filter screen die comprises a CNC high-speed cutting machining unit, a mirror pulse-high-speed precise electric spark unit and a slow wire cutting unit, wherein the slow wire cutting unit comprises a case 1, a wire moving mechanism 2 and a workbench 3, the wire moving mechanism 2 and the workbench 3 are arranged in the case 1, the wire moving mechanism 2 can be arranged above the workbench 3 in a front-back, left-right and up-down mode, the wire moving mechanism 2 can be arranged on a first sliding seat 4 in a left-right moving mode, the first sliding seat 4 can be arranged on a second sliding seat 5 in a up-down moving mode, the second sliding seat 5 can be arranged on a guide rail in a front-back moving mode, the workbench 3 can be arranged on a working liquid tank 11 in the lower portion of the case 1 in a left-right moving mode, the workbench 3 can be driven by a ball screw rod, a motor and the like to move left-right, the copper wire unreeled by the copper wire unreeling wheel 21 is drawn by the first drawing wheel set 26 and guided by the guide wheel 22, the tensioning wheel 23, the speed reducing wheel set 24 and the dust removing wheel set 25 respectively act on the copper wire unreeled between the copper wire unreeling wheel 21 and the first drawing wheel set 26, the free end of the copper wire is drawn by the first drawing wheel set 26 to move downwards and passes through the first guide pipe 27, the first guide pipe 27 can lift and guide the copper wire to move downwards, the cutting part 28, the pulse power supply anode seat 29 and the pulse power supply cathode seat 30 are sequentially connected below the first guide pipe 27, the pulse power supply anode seat 29 and the pulse power supply cathode seat 30 are respectively seat bodies connected with the pulse power supply anode or cathode, small holes for the copper wire to pass through are arranged on the pulse power supply anode seat 29 and the pulse power supply cathode seat 30, the passing copper wire is conducted with a pulse power supply positive electrode seat 29 and a pulse power supply negative electrode seat 30, the upper end of a small hole of the pulse power supply positive electrode seat 29 is communicated with a positive pressure water source 9 for guiding the copper wire to move downwards, the lower end of the small hole of the pulse power supply negative electrode seat 30 is sequentially connected with a steering component 6, a second guide pipe 7 and a second traction wheel set 8, and the steering component 6, the second guide pipe 7 and the second traction wheel set 8 form a copper wire cutting power mechanism.
The speed reduction wheel set 24 comprises a center rubber wheel 241, side rubber wheels 242 and a pressing wheel 243, wherein the side rubber wheels 242 are rotatably arranged on a swinging arm 244, the swinging arm 244 swings to be arranged, the side rubber wheels 242 are driven by a tension spring 245 to swing to be attached to the center rubber wheel 241, the pressing wheel 243 is driven by an air cylinder 246 to press the center rubber wheel 241, the speed of unwinding a copper wire and tensioning the copper wire can be reduced by the speed reduction wheel set 24, and the speed reduction wheel set is specifically matched with the center rubber wheel 241 through the extrusion of the side rubber wheels 242 and the pressing wheel 243.
The dust removing wheel set 25 comprises a brush and a rotating wheel which are mutually attached and used for removing dust on the copper wire.
The first traction wheel set 26 comprises a driving wheel and a driven wheel which are in traction fit with each other, the driven wheel is arranged on a swinging block, the swinging block is arranged in a swinging mode, and the driven wheel is driven by an air cylinder to swing and attach to the driving wheel.
The second traction wheel set 8 includes a driving wheel 81 and a driven wheel 82 which are in traction fit with each other.
The steering component 6 comprises a steering wheel 61 and an arc-shaped guide wall 62 which are matched in steering, and copper wires entering the steering wheel and the arc-shaped guide wall can be steered.
The cutting-off component 28 comprises an electric heating rod 281, a moving seat 282 and a fixed seat 283, the moving seat can move left and right by an air cylinder 284 and is close to the fixed seat, the electric heating rod is arranged on the side face, facing the fixed seat, of the corresponding moving seat, the electric heating rod and the fixed seat are mutually matched to fuse a copper wire, and the section is smooth and free of burrs.
The working principle of the utility model is that the copper wire unreeled by the copper wire unreeling wheel 21 is drawn by the first drawing wheel set 26 and guided by the guide wheel 22, and is tensioned by the tension wheel 23 in sequence, and is decelerated by the deceleration wheel set 24 and is dedusted by the dedusting wheel set 25, then in penetrating the first guide pipe 27, the first guide pipe 27 guides the copper wire to move downwards through lifting and penetrates into the small hole of the pulse power supply anode seat 29, the positive pressure water source 9 enters the small hole of the pulse power supply anode seat 29, guides the copper wire to move downwards to pass through the small hole of the pulse power supply cathode seat 30 and enters the second guide pipe 7 under the action of the steering component 6, the copper wire is guided by the second guide pipe 7 to enter the second drawing wheel set, then the second drawing wheel set draws the copper wire, as the power of the copper wire moving downwards between the pulse power supply anode seat 29 and the pulse power supply cathode seat 30, the copper wire is used for processing the inner hole of the mold to be processed clamped by the, the inner hole of the die can be aligned with the small holes of the pulse power supply positive electrode seat 29 and the pulse power supply negative electrode seat 30 in advance, a copper wire can penetrate through the small holes, after the small holes are installed in place, water is discharged in the working liquid tank 11, the quasi-pulse power supply positive electrode seat 29 and the pulse power supply negative electrode seat 30 are connected with a power supply, the inner hole of the die is machined along with the movement of the copper wire, and after the die is machined, the cutting part 28 cuts off the copper wire and cuts off the pulse power supply positive electrode seat 29 and the pulse power supply negative electrode seat 30.
In summary, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. Car small filter screen mould processing intelligence manufacture equipment, including the wire cutting unit that walks slowly, its characterized in that: the slow-moving wire cutting unit comprises a case, a wire feeding mechanism and a workbench, wherein the wire feeding mechanism and the workbench are arranged in the case, the wire feeding mechanism can be arranged above the workbench in a front-back, left-right and up-down moving mode, the workbench can be arranged in a working liquid groove at the lower part of the case in a left-right moving mode, a clamp is arranged on the workbench, the wire feeding mechanism comprises a copper wire unwinding wheel, a guide wheel, a tension wheel, a speed reducing wheel set, a dust removing wheel set, a first traction wheel set, a first guide pipe, a cutting part and a pulse power supply anode seat, copper wires unwound by the copper wire unwinding wheel are drawn by the first traction wheel set and guided by the guide wheel, the tension wheel, the speed reducing wheel set and the dust removing wheel set respectively act on the copper wires unwound between the copper wire unwinding wheel and the first traction wheel set, the free ends of the copper wires are drawn by the first traction wheel set to, the lower part of the first conduit is sequentially connected with the cutting component, the pulse power supply positive electrode seat and the pulse power supply negative electrode seat, small holes for copper wires to pass through are formed in the pulse power supply positive electrode seat and the pulse power supply negative electrode seat, the passing copper wires are connected with the pulse power supply positive electrode seat and the pulse power supply negative electrode seat, a positive pressure water source for guiding the copper wires to move downwards is communicated with the upper end of the small holes of the pulse power supply positive electrode seat, and the lower end of the small holes of the pulse power supply negative electrode seat is sequentially connected with the steering component, the second conduit and the second traction wheel set.
2. The intelligent manufacturing equipment for machining the automobile small filter screen mold according to claim 1, characterized in that: the speed reduction wheel set comprises a central rubber wheel, side rubber wheels and a pressing wheel, the side rubber wheels are rotatably arranged on a swing arm, the swing arm is arranged in a swinging mode, the side rubber wheels are driven by a tension spring to swing and cling to the central rubber wheel, and the pressing wheel is driven by an air cylinder to press the central rubber wheel.
3. The intelligent manufacturing equipment for machining the automobile small filter screen mold according to claim 1, characterized in that: the dust removal wheel set comprises a brush and a rotating wheel which are attached to each other.
4. The intelligent manufacturing equipment for machining the automobile small filter screen mold according to claim 1, characterized in that: the first traction wheel set comprises a driving wheel and a driven wheel which are in traction fit with each other, the driven wheel is arranged on the swinging block, the swinging block is arranged in a swinging mode, and the driven wheel is driven by the cylinder to swing and attach to the driving wheel.
5. The intelligent manufacturing equipment for machining the automobile small filter screen mold according to claim 1, characterized in that: the second traction wheel set comprises a driving wheel and a driven wheel which are in traction fit with each other.
6. The intelligent manufacturing equipment for machining the automobile small filter screen mold according to claim 1, characterized in that: the steering component comprises a steering wheel and an arc-shaped guide wall which are matched in a steering mode.
7. The intelligent manufacturing equipment for machining the automobile small filter screen mold according to claim 1, characterized in that: the cutting-off component comprises an electric heating rod, a moving seat and a fixed seat, the moving seat can move left and right to be close to the fixed seat, and the electric heating rod is arranged on the side face, facing the fixed seat, of the corresponding moving seat.
CN201922300238.7U 2019-12-20 2019-12-20 Intelligent manufacturing equipment for machining automobile small filter screen die Withdrawn - After Issue CN211516334U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922300238.7U CN211516334U (en) 2019-12-20 2019-12-20 Intelligent manufacturing equipment for machining automobile small filter screen die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922300238.7U CN211516334U (en) 2019-12-20 2019-12-20 Intelligent manufacturing equipment for machining automobile small filter screen die

Publications (1)

Publication Number Publication Date
CN211516334U true CN211516334U (en) 2020-09-18

Family

ID=72446143

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922300238.7U Withdrawn - After Issue CN211516334U (en) 2019-12-20 2019-12-20 Intelligent manufacturing equipment for machining automobile small filter screen die

Country Status (1)

Country Link
CN (1) CN211516334U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110977068A (en) * 2019-12-20 2020-04-10 浙江瑞孚电气有限公司 Intelligent manufacturing equipment for machining automobile small filter screen die
CN110977068B (en) * 2019-12-20 2024-07-09 浙江瑞孚电气有限公司 Intelligent manufacturing equipment for processing automobile small filter screen die

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110977068A (en) * 2019-12-20 2020-04-10 浙江瑞孚电气有限公司 Intelligent manufacturing equipment for machining automobile small filter screen die
CN110977068B (en) * 2019-12-20 2024-07-09 浙江瑞孚电气有限公司 Intelligent manufacturing equipment for processing automobile small filter screen die

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GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20200918

Effective date of abandoning: 20240709

AV01 Patent right actively abandoned

Granted publication date: 20200918

Effective date of abandoning: 20240709