CN211515436U - Pipeline high pressure flushing system - Google Patents
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- CN211515436U CN211515436U CN201922418310.6U CN201922418310U CN211515436U CN 211515436 U CN211515436 U CN 211515436U CN 201922418310 U CN201922418310 U CN 201922418310U CN 211515436 U CN211515436 U CN 211515436U
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Abstract
Description
技术领域technical field
本实用新型涉及管道高压冲洗领域,尤其是涉及一种管道高压冲洗系统。The utility model relates to the field of pipeline high-pressure flushing, in particular to a pipeline high-pressure flushing system.
背景技术Background technique
管道高压清洗机,是通过动力装置使高压柱塞泵产生高压水来冲洗管道内壁的机器。它能将污垢剥离、冲走,达到清洗管道内壁的目的。因为是使用高压水柱清理污垢,所以高压清洗也是世界公认最科学、经济、环保的清洁方式之一。The pipeline high-pressure cleaner is a machine that uses the power device to make the high-pressure plunger pump generate high-pressure water to flush the inner wall of the pipeline. It can peel off and wash away the dirt to achieve the purpose of cleaning the inner wall of the pipeline. Because high-pressure water column is used to clean the dirt, high-pressure cleaning is also recognized as one of the most scientific, economical and environmentally friendly cleaning methods in the world.
管道高压清洗机在利用高压水清洗管道内壁时,由于是用水冲洗管道内壁上的污泥,而且产生的高压水形成的水柱比较细小,水流不大,所以被冲洗的污泥存留在管道内,为了将污泥排出管道,则需要大量的水,导致浪费水资源,因此需要对现有的管道高压清洗机进行改进。When the pipeline high-pressure cleaner uses high-pressure water to clean the inner wall of the pipeline, the sludge on the inner wall of the pipeline is washed with water, and the water column formed by the high-pressure water generated is relatively small and the water flow is not large, so the washed sludge remains in the pipeline. In order to discharge the sludge out of the pipeline, a large amount of water is required, resulting in wasting water resources, so the existing pipeline high-pressure cleaner needs to be improved.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种管道高压冲洗系统,具有清洗更加干净且节约水资源的优点。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a high-pressure flushing system for pipelines, which has the advantages of cleaner cleaning and saving water resources.
为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种管道高压冲洗系统,包括小车,所述小车上方固定连接有水管,所述水管一端连通有喷头,所述喷头位于小车前进方向的一端并伸出小车外,所述水管远离喷头的一端与水源连通,所述小车上设有污泥收集装置以及将管道底部污泥扫入污泥收集装置的污泥清扫装置。A pipeline high-pressure flushing system includes a trolley, a water pipe is fixedly connected to the top of the trolley, one end of the water pipe is connected with a spray head, the spray head is located at one end of the forward direction of the trolley and extends out of the trolley, and the end of the water pipe away from the spray head is connected to the The water source is connected, and the trolley is provided with a sludge collection device and a sludge cleaning device for sweeping the sludge at the bottom of the pipeline into the sludge collection device.
通过采用上述技术方案,用高压水冲洗管道内壁,管道内壁的污泥沉积在管道的底部,利用污泥清扫装置和污泥收集装置,将沉积在管道内的污泥清扫到收集装置中,使得污泥被收集起来,进而使得无需用大量的水冲洗管道变能将污泥排出管道,将节约了水资源。By adopting the above technical solution, the inner wall of the pipeline is flushed with high pressure water, and the sludge on the inner wall of the pipeline is deposited at the bottom of the pipeline, and the sludge deposited in the pipeline is cleaned by the sludge cleaning device and the sludge collecting device into the collecting device, so that The sludge is collected so that the sludge can be drained out of the pipeline without the need to flush the pipeline with a large amount of water, which will save water resources.
本实用新型进一步设置为:所述小车包括车轮组和车身,所述小车顶部固定连接有两个圆环,所述圆环的直径大于水管的直径,所述水管穿过圆环固定在小车上。The utility model is further configured as follows: the trolley includes a wheel set and a body, and two rings are fixedly connected to the top of the trolley, the diameter of the rings is larger than the diameter of the water pipe, and the water pipe is fixed on the trolley through the ring .
通过采用上述技术方案,水管固定在小车上,水管随着小车移动,小车进入管道,水管也随之进入管道,使得无需人工拉动水管进入待清洗管道内,节省了人力。By adopting the above technical solution, the water pipe is fixed on the trolley, the water pipe moves with the trolley, the trolley enters the pipeline, and the water pipe also enters the pipeline, so that there is no need to manually pull the water pipe into the pipeline to be cleaned, saving manpower.
本实用新型进一步设置为:所述污泥清扫装置包括转动连接在车身上的中心轴以及固定连接在中心轴上的刷毛,所述刷毛伸到小车底部。The utility model is further provided that: the sludge cleaning device comprises a central shaft rotatably connected to the vehicle body and bristles fixedly connected to the central shaft, the bristles extending to the bottom of the trolley.
通过采用上述技术方案,车身上转动连接的中心轴的转动,中心轴上的刷毛随之转动,刷毛伸到小车底部,从而刷毛清扫待清洗管道的内壁,便于将污泥进行收集。By adopting the above technical solution, the rotation of the central shaft on the vehicle body rotates, and the bristles on the central shaft rotate accordingly, and the bristles extend to the bottom of the trolley, so that the bristles clean the inner wall of the pipeline to be cleaned and facilitate the collection of sludge.
本实用新型进一步设置为:车身上安装有驱动车轮组转动的电机,所述电机上固定有电机轴,污泥清扫装置包括安装在所述电机轴上的大皮带轮,所述中心轴上固定连接有小皮带轮,所述小皮带轮与大皮带轮上套有皮带,所述皮带联动大皮带轮与小皮带轮。The utility model is further configured as follows: a motor for driving the rotation of the wheel group is installed on the vehicle body, a motor shaft is fixed on the motor, the sludge cleaning device comprises a large pulley installed on the motor shaft, and the central shaft is fixedly connected There is a small pulley, the small pulley and the large pulley are covered with a belt, and the belt links the large pulley and the small pulley.
通过采用上述方案,电机带动大皮带轮转动,大皮带轮带动小皮带轮转动,小皮带轮与中心轴固定连接,使得中心轴也转动,进而中心轴上的刷毛刷动管道内壁,使得无需提供电机以外的其他外力便能使得中心轴转动,进而节省资源。By adopting the above solution, the motor drives the large pulley to rotate, the large pulley drives the small pulley to rotate, the small pulley is fixedly connected to the central shaft, so that the central shaft also rotates, and the bristles on the central shaft brush the inner wall of the pipe, so that there is no need to provide other components other than the motor. The external force can make the central axis rotate, thereby saving resources.
本实用新型进一步设置为:所述污泥收集装置包括进泥孔,污泥收集装置包括导向板,刷毛远离与中心轴固定的一端伸在进泥孔开口处,中心轴位于进泥孔和导向板之间。The utility model is further configured as follows: the sludge collection device includes a mud inlet hole, the sludge collection device includes a guide plate, the end of the brush bristles away from the fixing with the central shaft extends at the opening of the mud inlet hole, and the central shaft is located at the mud inlet hole and the guide plate. between the boards.
通过采用上述技术方案,在车身上开有进泥孔,导向板伸到车轮底部,使得污泥清扫装置清扫污泥,管道内壁的污泥通过导向板和进泥孔进入到车身内,使得方便地将污泥通过导向板收集到收集装置中。By adopting the above technical solution, a mud inlet hole is opened on the vehicle body, and the guide plate extends to the bottom of the wheel, so that the sludge cleaning device cleans the sludge, and the sludge on the inner wall of the pipe enters the vehicle body through the guide plate and the mud inlet hole, which makes it convenient to The sludge is collected into the collection device through the guide plate.
本实用新型进一步设置为:所述车身上远离污泥清扫装置的一端开有口,在所述车身上开有口的位置可拆卸连接有过滤板。The utility model is further provided that: one end of the vehicle body away from the sludge cleaning device is opened with an opening, and a filter plate is detachably connected to the position where the opening is opened on the vehicle body.
通过采用上述技术方案,在车身上设有开过滤板,使得进入车身内的水通过过滤板上的孔流出车身,只留下污泥在车身内,减少了对车身空间的占用。By adopting the above technical solution, the car body is provided with an open filter plate, so that the water entering the car body flows out of the car body through the holes in the filter plate, leaving only the sludge in the car body, which reduces the occupation of the car body space.
本实用新型进一步设置为:所述车身上开有插入孔,所述过滤板与插入孔插接配合,过滤板与车身螺纹连接。The utility model is further provided that: the body is provided with an insertion hole, the filter plate is inserted and matched with the insertion hole, and the filter plate is threadedly connected to the body.
通过采用上述技术方案,通过将过滤板从插入口插入,并与车身螺纹连接,方便过滤板的拆卸。By adopting the above technical solution, by inserting the filter plate from the insertion port and connecting it with the body thread, the disassembly of the filter plate is facilitated.
本实用新型进一步设置为:所述大皮带轮的直径小于车轮组的直径。The utility model is further provided that: the diameter of the large pulley is smaller than the diameter of the wheel group.
通过采用上述技术方案,大皮带轮的直径小于与大皮带轮同轴转动的车轮直径,使得车轮在转动过程中,减少大皮带轮剐蹭到管道内壁的情况发生。By adopting the above technical solution, the diameter of the large pulley is smaller than the diameter of the wheel that rotates coaxially with the large pulley, so that the large pulley rubs against the inner wall of the pipeline during the rotation process of the wheel is reduced.
本实用新型进一步设置为:所述大皮带轮的直径为小皮带轮直径的五倍。The utility model is further set as follows: the diameter of the large pulley is five times the diameter of the small pulley.
通过采用上述技术方案,大皮带轮的直径为小皮带轮直径的5倍,使得大皮带轮转动一圈,小皮带轮以及与大皮带轮固定连接的中心轴转动五圈,使得固定在中心轴上的刷毛重复刷扫管道内壁,使得管道内壁被清理干净。By adopting the above technical solution, the diameter of the large pulley is 5 times the diameter of the small pulley, so that the large pulley rotates once, and the small pulley and the central shaft fixedly connected with the large pulley rotate five times, so that the bristles fixed on the central shaft are repeatedly brushed. Sweep the inner wall of the pipe so that the inner wall of the pipe is cleaned.
本实用新型进一步设置为:所述小车的底部从喷头的一端向远离喷头的一端倾斜设置。The utility model is further provided that: the bottom of the trolley is inclined from one end of the spray head to the end away from the spray head.
通过采用上述技术方案,车身的底部为斜面,当水和污泥均被扫进收集装置时,水由于重力作用往过滤网方向运动,使得更加快速地将水从车身中过滤出来。By adopting the above technical solution, the bottom of the vehicle body is inclined. When both water and sludge are swept into the collecting device, the water moves towards the filter screen due to gravity, so that the water can be filtered out of the vehicle body more quickly.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1.利用污泥清扫装置和污泥收集装置,将沉积在管道内的污泥清扫到收集装置中,使得污泥被收集起来,进而使得无需用大量的水冲洗管道变能将污泥排出管道,将节约了水资源;1. Use the sludge cleaning device and the sludge collection device to sweep the sludge deposited in the pipeline into the collection device, so that the sludge is collected, so that the sludge can be discharged from the pipeline without washing the pipeline with a large amount of water. , will save water resources;
2.电机带动大皮带轮转动,大皮带轮带动小皮带轮转动,小皮带轮与第一中心轴固定连接,使得第一中心轴也转动,进而第一中心轴上的刷毛刷动管道内壁,使得无需提供电机以外的其他外力便能使得第一中心轴转动,进而节省资源;2. The motor drives the large pulley to rotate, the large pulley drives the small pulley to rotate, and the small pulley is fixedly connected to the first central shaft, so that the first central shaft also rotates, and then the bristles on the first central shaft brush the inner wall of the pipe, so that there is no need to provide a motor Other external forces can make the first central axis rotate, thereby saving resources;
3.在车身上设有过滤板,使得进入车身内的水通过过滤板流出车身,只留下污泥在车身内,减少了对车身空间的占用。3. There is a filter plate on the car body, so that the water entering the car body flows out of the car body through the filter plate, leaving only the sludge in the car body, which reduces the occupation of the car body space.
附图说明Description of drawings
图1为本实施例的整体结构示意图;1 is a schematic diagram of the overall structure of this embodiment;
图2为本实施例中管道高压冲洗系统的侧视图;2 is a side view of the pipeline high-pressure flushing system in this embodiment;
图3 为图2中A部的放大示意图;Fig. 3 is the enlarged schematic diagram of part A in Fig. 2;
图4 为看见进泥孔的示意图。Figure 4 is a schematic diagram showing the mud inlet hole.
图中:1、喷头;2、水管;3、圆环;4、小车;41、车身;42、车轮组;421、前车轮;422、后车轮;5、过滤板;6、通孔;7、污泥清扫装置;71、大皮带轮;72、小皮带轮;73、皮带;74、电机轴;75、刷毛;8、导向板;9、固定板;10、中心轴;11、进泥孔;12、螺栓;13、插入孔;14、固定块。In the picture: 1. Nozzle; 2. Water pipe; 3. Ring; 4. Car; 41. Body; 42. Wheel set; 421, Front wheel; 422, Rear wheel; 5. Filter plate; 6. Through hole; 7 , sludge cleaning device; 71, large pulley; 72, small pulley; 73, belt; 74, motor shaft; 75, bristles; 8, guide plate; 9, fixed plate; 10, central shaft; 11, mud inlet; 12. Bolt; 13. Insertion hole; 14. Fixed block.
具体实施方式Detailed ways
以下结合附图及实施例,对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and embodiments.
参照图1,为本实用新型公开的一种管道高压冲洗系统,包括小车4,小车4上固定连接有水管2,水管2一端连通有喷头1,喷头1位于小车4前进方向的一端并伸出小车4外,小车4上设有污泥收集装置以及将管道底部污泥扫入污泥收集装置的污泥清扫装置7。1, it is a pipeline high-pressure flushing system disclosed by the utility model, including a
参照图1,小车4包括车身41和车轮组42,车身41呈中空长方体状,车身41的顶部并位于其前进方向的两端均固定有圆环3,水管2连接有喷头1的一端从其中一圆环3中穿过。Referring to FIG. 1 , the
车身41的底部从固定喷头1的一端朝远离喷头1的一端倾斜。The bottom of the
参见图1,车身41上远离喷头1的一端开有通孔6,通孔6上可拆卸连接有通闭通孔6的过滤板5。Referring to FIG. 1 , one end of the
参见图1,车身41的侧边开有供过滤板5插入通孔6内的插入孔13(见图4),插入孔13与通孔6连通,过滤板5与插入孔13插接配合,过滤板5与通孔6的孔壁间隙配合。过滤板5的一侧边垂直过滤板5的板面固定有固定板9,当过滤板5从插入孔13插入到通孔6内时,固定板9的板面与车身41的侧壁贴合,固定板9上穿设有螺栓12,螺栓12穿过固定板与车身41螺纹连接。Referring to FIG. 1 , an insertion hole 13 (see FIG. 4 ) for inserting the filter plate 5 into the through
参照图1,车轮组42有两组,分别为前车轮421和后车轮422,两组车轮组42并分别位于小车4前进方向的两端,前车轮421包括与车身41转动连接的电机轴74和固定在电机轴74两端的两个前车轮421,车身41上安装有驱动电机轴74转动的电机(图中未示出),电机固定连接在车身41的内侧壁上,电机的转轴上固定连接有第一传动齿轮(图中未示出),电机轴74上固定连接有第二传动齿轮(图中未示出),第一传动齿轮和第二传动齿轮啮合以联动。Referring to FIG. 1 , there are two
参照图2和图3,污泥清扫装置7包括大皮带轮71、小皮带轮72以及同时包裹大皮带轮71与小皮带轮72并首尾连接的皮带73,皮带73联动大皮带轮71与小皮带轮72,小皮带轮72的直径为大皮带轮71直径的1/5。大皮带轮71固定连接在电机轴74上,大皮带轮71位于且位于其中一前车轮421远离车身41的一侧,2 and 3, the
参照图2及图3,污泥清扫装置7还包括中心轴10以及固定连接在车身41底部的中心轴10和沿中心轴10的长度方向分布的刷毛75,车身41的底部且位于车身41的两侧对称固定有一固定块14,中心轴10两端分别穿过两个固定块14并分别与两个固定块14转动连接。小皮带轮72与固定块14同中心轴10固定且位于中心轴10靠近大皮带轮71的一端。2 and 3 , the
污泥收集装置包括固定连接在车身41底部的弧形的导向板8,刷毛75并与导线板8抵接,导向板8的长度方向与进泥孔11的长度方向一致,导向板8的一端与进泥孔11远离中心轴10的一侧的开口边沿固定,另一端倾斜于车身41地面并伸在中心轴10的下方。导向板8与中心轴10部分重叠。The sludge collection device includes an arc-shaped
参照图4,车身41的底部且在靠近中心轴10处沿车身41的宽度方向开有进泥孔11,进泥孔11位于中心轴10(见图2)靠近后车轮422(见图2)的一侧,刷毛75(见图2)远离与中心轴10固定的一端伸在进泥孔11开口处。中心轴10位于进泥孔11和导向板8之间。Referring to FIG. 4 , the bottom of the
本实施例的工况及原理如下:The working conditions and principles of this embodiment are as follows:
将车身41固定有喷头1的一端正对管道,启动电机,使得电机轴74转动,电机轴74带动前车轮421转动,使小车4上固定有喷头1的一端先进入待清洗的管道内,令水管2通水,水通过喷头1喷向待清洗的管道内壁上,利用高压水冲洗管道内壁的污泥,同时,因为大皮带轮71固定在电机轴10上,车轮转动从而带动大皮带轮71转动,前车轮421转动一圈,大皮带轮71也转动一圈,大皮带轮71通过皮带73带动小皮带轮72随之转动,由于大皮带轮71与小皮带轮72的直径比为5:1, 所以大皮带轮71转动一圈,小皮带轮72转动五圈,小皮带轮72带动中心轴10转动,从而使得中心轴10上的刷毛75在转动的过程中不停地扫待清洗管道的内壁,淤泥在离心力的作用下从进泥孔11处被扫进到车身41内。The end of the
由于小车4上固定有倾斜的导向板8,使得刷毛75将管道内壁的污泥和水刷到导向板8上,并进入到车身41内。小车4的底部倾斜设置,污泥和水在重力作用往小车4的远离喷头1的一端流动,因小车4的一端连接有过滤板5,水经过滤板5流出车身41外,只留下污泥在车身41内,从而对待清洗管道内壁的污泥进行收集。通过在利用水冲刷管道内壁的同时,配合污泥清扫装置7将淤泥扫进车身41内,无需用大量的水冲洗管道便能使得污泥从管道中被清理出来,节约了水资源。Since the
通过在小车4上设有污泥清扫装置7和污泥收集装置,将沉积在管道内的污泥清扫到污泥收集装置中,使得污泥被收集起来,进而使得无需用大量的水冲洗管道变能将污泥排出管道,将节约了水资源。By providing a
通过将水管2固定在小车4上,使得无需人工拉动水管2进入待清洗管道内,节省了人力。By fixing the
通过大皮带轮71和前车轮421同轴固定,大皮带轮71与小皮带轮72通过皮带73进行传动,小皮带轮72带动中心轴10转动,所以大皮带轮71、小皮带轮72与车轮的转向相同,使得刷毛75往车身41的方向刷动,便于将污泥进行收集。The
通过过滤板5过滤掉进入到车身41内的水,只将水留在车身41内,可以减轻车身41的重量。The water entering the
通过将大皮带轮71与前车轮421间隔放置,以使得在大皮带轮71转动的过程中,大皮带轮71和前车轮421不易剐蹭到,延长了大皮带轮71和前车轮421的使用寿命。By placing the
通过大皮带轮71和小皮带轮72的传动比为5:1,使得固定在中心轴10上的刷毛75重复刷扫管道内壁,进而使得管道内壁被清理干净。The transmission ratio of the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, therefore: all equivalent changes made according to the structure, shape and principle of the present invention are It should be covered within the protection scope of the present invention.
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115121563A (en) * | 2022-06-28 | 2022-09-30 | 中国化学工程第三建设有限公司 | Automatic spraying device and method for chemical cleaning of large-diameter pipeline |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115121563A (en) * | 2022-06-28 | 2022-09-30 | 中国化学工程第三建设有限公司 | Automatic spraying device and method for chemical cleaning of large-diameter pipeline |
| CN115121563B (en) * | 2022-06-28 | 2024-03-15 | 中国化学工程第三建设有限公司 | Automatic spray device and method for chemical cleaning of large diameter pipelines |
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Address after: 510700 Guangdong Province Guangzhou City Huangpu District Hulin Road 1004 1408A Patentee after: Guangdong Chuanqi Environmental Technology Co.,Ltd. Country or region after: China Address before: Guangdong Province Guangzhou City Huangpu District No. 403 Fengle North Road Yuzhang Garden 2nd Floor Shop 2-7 Patentee before: GUANGZHOU CHANGTONG PIPELINE ENGINEERING Co.,Ltd. Country or region before: China |