CN211510555U - Tobacco leaf warehouse separating equipment - Google Patents
Tobacco leaf warehouse separating equipment Download PDFInfo
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- CN211510555U CN211510555U CN201922009761.4U CN201922009761U CN211510555U CN 211510555 U CN211510555 U CN 211510555U CN 201922009761 U CN201922009761 U CN 201922009761U CN 211510555 U CN211510555 U CN 211510555U
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 228
- 244000061176 Nicotiana tabacum Species 0.000 title description 2
- 241000208125 Nicotiana Species 0.000 claims abstract description 227
- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 238000007599 discharging Methods 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 18
- 238000005452 bending Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 239000010902 straw Substances 0.000 description 9
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- 238000010586 diagram Methods 0.000 description 3
- 238000010977 unit operation Methods 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 230000036541 health Effects 0.000 description 1
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Abstract
The utility model relates to a tobacco leaf warehouse separating device, which comprises a warehouse separating device, a conveying device and a collecting device, wherein the warehouse separating device is used for picking up tobacco leaves, the conveying device is used for conveying the tobacco leaves needing warehouse separation to the warehouse separating device, the collecting device is used for collecting the tobacco leaves picked up by the warehouse separating device, and the warehouse separating device is arranged above the conveying device so as to pick up the tobacco leaves conveyed by the conveying device and enable the tobacco leaves conveyed by the conveying device to pass below the warehouse separating device; the collecting device comprises a conveying mechanism and a collecting mechanism, wherein the conveying mechanism is arranged above the conveying device and below the bin dividing device, so that the tobacco leaves picked up by the bin dividing device fall onto the conveying mechanism. The utility model discloses a tobacco leaf divides storehouse equipment, conveyor, branch storehouse device and collection device mutually support, will decide the automatic storehouse that divides of tobacco leaf after the grade, help tobacco processing enterprise to reduce intensity of labour, improve labor efficiency, improve operational environment, reduction in production cost.
Description
Technical Field
The utility model belongs to the technical field of the tobacco leaf sorting and grading technique and specifically relates to a tobacco leaf divides storehouse equipment is related to.
Background
At present, most of threshed and redried tobacco leaves are classified internationally or domestically by adopting a manual selection and classification mode. Namely, the tobacco bale is placed at a designated position, the tobacco bale or the tobacco leaves after being untwisted are sorted according to the requirement by manpower, and then the sorted tobacco leaves are placed at the designated position for sorting. By adopting the bin dividing mode, the following problems mainly exist: the floor space is large, a large amount of labor is needed, the production efficiency is low, and the production cost is high; secondly, the production environment is severe, the labor intensity of operators is high, and the workers can suck a large amount of dust in the working process, so that the health of the workers is influenced.
As the economy of China enters a high-quality development stage, the labor cost is continuously increased, and the requirement for labor protection of workers is continuously improved. Under such a situation, it is urgently needed to develop an automatic warehouse-dividing system after tobacco leaves are graded, so that the labor intensity is reduced, the labor efficiency is improved, the working environment is improved, and the production cost of enterprises is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a tobacco leaf divides storehouse equipment, the automatic storehouse that divides of tobacco leaf after will grading helps the tobacco processing enterprise to reduce intensity of labour, improves labor efficiency, improves operational environment, reduction in production cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a tobacco leaf warehouse separating device comprises a warehouse separating device, a conveying device and a collecting device, wherein the warehouse separating device is used for picking up tobacco leaves, the conveying device is used for conveying the tobacco leaves needing warehouse separation to the warehouse separating device, the collecting device is used for collecting the tobacco leaves picked up by the warehouse separating device, and the warehouse separating device is arranged above the conveying device so as to pick up the tobacco leaves conveyed by the conveying device and enable the tobacco leaves conveyed by the conveying device to pass below the warehouse separating device; the collecting device comprises a conveying mechanism and a collecting mechanism, wherein the conveying mechanism is arranged above the conveying device and below the bin dividing device, so that the tobacco leaves picked up by the bin dividing device fall onto the conveying mechanism.
Furthermore, the bin dividing device comprises a suction mechanism and a discharge mechanism, the suction mechanism is used for sucking and picking up and moving tobacco leaves, the discharge mechanism is used for enabling the sucked and picked tobacco leaves to be separated from the suction mechanism, and the suction mechanism is matched with the discharge mechanism to enable the tobacco leaves needing to be divided to fall onto the conveying mechanism of the collecting device;
preferably, the bin dividing device further comprises a fan and a negative pressure pipe, and the fan is communicated with the negative pressure pipe to provide negative pressure for the suction and pickup mechanism.
In the above scheme, the fan provides negative pressure for the bin dividing device, and the conveying device, the bin dividing device and the collecting device are matched with each other to complete tobacco leaf bin division, so that the whole process is automatic, the labor intensity of the tobacco leaf bin division is reduced, and the labor efficiency is improved.
Further, the suction and pick-up mechanism comprises a suction and pick-up part and a moving part, the suction and pick-up part is used for suction and pick-up of tobacco leaves, the moving part is used for moving the sucked and picked tobacco leaves, and the suction and pick-up part is matched with the moving part to move the tobacco leaves to be separated into bins to the upper part of the transportation mechanism of the collection device;
preferably, the suction component comprises a negative pressure suction pipe and a suction pipe bracket, the negative pressure suction pipe is arranged on the suction pipe bracket, and the negative pressure pipe is communicated with the negative pressure suction pipe to provide negative pressure for the negative pressure suction pipe to suck and pick up tobacco leaves;
preferably, the moving part comprises a cylinder bracket and a diagonal pulling cylinder, and the diagonal pulling cylinder is connected with the cylinder bracket;
preferably, the moving part further comprises a quick cylinder, the quick cylinder is mounted on the cylinder support, and the quick cylinder is connected with the diagonal pulling cylinder through the cylinder support; the quick cylinder is connected with the suction pipe support, and the negative pressure suction pipe is connected with the quick cylinder through the suction pipe support.
In the scheme, the oblique-pulling air cylinder changes the moving direction of the tobacco leaves, the structure is simple, the occupied space is small, and the cost can be effectively reduced; the quick cylinder enables the negative pressure suction pipe to be close to the conveying device quickly to suck and pick up tobacco leaves, and the negative pressure suction pipe is far away from the conveying device quickly after the tobacco leaves are sucked and picked up, so that the efficiency of sucking and picking up the tobacco leaves is improved.
Furthermore, the bin dividing device comprises an installation rack, the installation rack stretches across the conveying direction of the conveying device, a diagonal pulling cylinder is arranged at the upper end of the installation rack, and a discharging mechanism is arranged on the side part of the installation rack in the length direction and back to the conveying direction of the conveying device;
preferably, the mounting frame comprises a mounting plate and a side bracket; the mounting plates comprise a first mounting plate and a second mounting plate; the length direction of the first mounting plate is crossed with the conveying direction of the conveying device, and the distance between two edges of the first mounting plate in the length direction and the conveying surface of the conveying device is different; the second mounting plate is connected with the edge of the first mounting plate far away from the conveying surface of the conveying device, and the second mounting plate is inclined upwards along the conveying direction of the conveying device; the edge of the first mounting plate in the width direction is connected with the side bracket, and the adjacent edge of the second mounting plate connected with the first mounting plate is connected with the side bracket; the inclined pulling cylinder is arranged on the second mounting plate, and the discharging mechanism is connected with the first mounting plate;
preferably, the first mounting plate is a V-shaped angle plate, the projections of two edges of the opening of the V-shaped angle plate in the axial direction on the conveying surface of the conveying device are overlapped, and the opening of the V-shaped angle plate is back to the conveying direction of the conveying device;
preferably, the side bracket comprises a top edge, a bottom edge, a first side edge, a second side edge and a side plate, the shape of the side plate is the same as that of the side bracket, and the bottom edge of the side bracket extends along the conveying direction of the conveying device.
Furthermore, the discharging mechanism is a discharging plate, the discharging plate is connected with the edge of a first mounting plate close to the conveying surface of the conveying device, and extends towards the direction far away from the first mounting plate and the conveying direction back to the tobacco leaf conveying belt machine;
preferably, the stripper plate includes horizontal plate and kink, and the first mounting panel is kept away from to the kink.
Furthermore, a notch is arranged on the edge of the bent part far away from the first mounting plate, and the width of the notch is longer than the diameter of the negative pressure suction pipe;
preferably, the notch extends towards the direction of the first mounting plate, and the depth of the notch is greater than the width of the bending part.
In the above scheme, the arrangement of stripper kink and opening can ensure that the tobacco leaf falls smoothly on collecting the belt, improves tobacco leaf and divides storehouse quality and efficiency.
Further, the bin dividing device comprises a plurality of suction and pickup mechanisms, and the suction and pickup mechanisms are sequentially arranged along the length direction of the installation rack.
Further, the projection of the plurality of suction and pickup mechanisms on the axis of the mounting frame in the length direction coincides with the projection of the first mounting plate on the axis of the mounting frame in the length direction.
Furthermore, the side supports are in the shape of a right trapezoid, the right-angle waist of the right trapezoid is the bottom edge of the side support, the upper bottom edge of the right trapezoid is the first side edge of the side support, the lower bottom edge of the right trapezoid is the second side edge of the side support, the oblique waist of the right trapezoid is the top edge of the side support, and the first side edge and the second side edge are sequentially arranged along the conveying direction of the conveying device; the second side edge of the side bracket extends for a certain distance along the conveying direction of the conveying device, the second side edge at the position is taken as a symmetry axis, and the same mounting plate and the side bracket are arranged in the conveying direction of the conveying device;
preferably, the bin dividing device comprises a plurality of suction and pickup mechanisms, and the suction and pickup mechanisms are distributed on two sides of the mounting frame in the conveying direction of the conveying device.
Further, the tobacco leaf warehouse separating equipment comprises a plurality of warehouse separating devices and a plurality of collecting devices, the warehouse separating devices are matched with the collecting devices, and the warehouse separating devices are sequentially arranged along the conveying direction of the conveying device.
Adopt technical scheme after, bring following beneficial effect:
the utility model provides a tobacco leaf divides storehouse equipment, conveyor, branch storehouse device and collection device mutually support, accomplish the tobacco leaf and divide the storehouse, full automation has reduced the intensity of labour in tobacco leaf branch storehouse and has improved labor efficiency.
The utility model provides a tobacco leaf divides storehouse equipment changes the direction that the tobacco leaf removed through drawing the cylinder to one side, simple structure, and occupation space is little, effective reduction in production cost.
Drawings
FIG. 1: the embodiment of the utility model provides an in the structure schematic diagram of tobacco leaf warehouse equipment that provides.
FIG. 2: the embodiment of the utility model provides an in the branch storehouse device schematic structure of tobacco leaf branch storehouse equipment that provides.
FIG. 3: the embodiment of the utility model provides an in the embodiment provide a tobacco leaf divides suction means of storehouse equipment to inhale the structural schematic diagram who picks up the part.
FIG. 4: the embodiment of the utility model provides an in the structure schematic diagram of the branch storehouse device of tobacco leaf branch storehouse equipment that provides.
Reference numerals:
1. the device comprises a bin dividing device 11, a suction and pickup mechanism 111, a suction and pickup part 1111, a negative pressure suction pipe 1112, a suction pipe bracket 112, a moving part 1121, a diagonal draw cylinder 1122, a cylinder bracket 1123, a quick cylinder 12, an installation rack 1211, a first installation plate 1212, a second installation plate 122, a side bracket 1221, a side bracket bottom edge 1222, a side bracket top edge 1223, a side bracket first side edge 1224, a side plate 13, a discharge mechanism 131, a horizontal plate 132, a bent part 133, a notch 14, an air source processor 15, an electromagnetic valve 16, a fan 17, a negative pressure pipe 2, a collecting device 3 and a conveying device
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings, which are intended to explain the present invention and are not to be construed as limiting the present invention.
As shown in fig. 1 and 2, the tobacco leaf warehouse separating device comprises a conveying device 3, a collecting device 2 and a warehouse separating device 1; the bin dividing device 1 is used for picking up tobacco leaves, the conveying device 3 is used for conveying the tobacco leaves needing to be divided into bins to the bin dividing device 1, and the collecting device 2 is used for collecting the tobacco leaves picked up by the bin dividing device 1; the bin dividing device 1 is arranged above the conveying device 3 so as to pick up the tobacco leaves conveyed by the conveying device 3 and enable the tobacco leaves conveyed by the conveying device 3 to pass below the bin dividing device 1; the collecting device 2 comprises a conveying mechanism and a collecting mechanism, and the conveying mechanism is arranged above the conveying device 3 and below the bin dividing device 1, so that the tobacco leaves picked up by the bin dividing device 1 fall onto the conveying mechanism. The bin dividing device 1 comprises a fan 16, a negative pressure pipe 17, a suction and pickup mechanism 11, a discharging mechanism 13 and a mounting rack 12, wherein the fan 16 is communicated with the negative pressure pipe 17 through flexible connection to provide negative pressure for the suction and pickup mechanism 11. The suction pick-up mechanism 11 comprises a suction pick-up component 111 and a moving component 112, the suction pick-up component 111 is used for suction-picking up tobacco leaves, the moving component 112 is used for changing the moving direction of the tobacco leaves sucked and picked up by the suction pick-up component 111, and the discharging mechanism 13 is used for separating the sucked and picked-up tobacco leaves from the suction pick-up mechanism 11. The mounting frame 12 stretches across the conveying direction of the conveying device 3, the suction mechanism 11 is connected with the upper end of the mounting frame 12, the discharging mechanism 13 is arranged on the side portion, facing away from the conveying direction of the conveying device 3, of the mounting frame 12 in the length direction, the fan 16 is arranged at one end of the mounting frame 12, and the negative pressure pipe 17 stretches across the mounting frame 12. The suction mechanism 11 and the discharge mechanism 13 are matched to make the tobacco leaves to be separated fall onto the conveying mechanism of the collecting device 2.
After tobacco leaves are graded, the tobacco leaves are placed into the same conveying device 3 one by one, the conveying device 3 conveys the tobacco leaves to the direction of the bin dividing device 1, when the tobacco leaves reach the position of the bin dividing device 1, the suction picking part 111 of the suction picking mechanism 11 sucks and picks up the tobacco leaves, the moving part 112 of the suction picking mechanism 11 is matched with the suction picking part 111 to change the moving direction of the tobacco leaves, and when the tobacco leaves move to the unloading mechanism 13, the suction picking part 111, the moving part 112 and the unloading mechanism 13 are matched to enable the tobacco leaves to be separated from the suction picking part 111 and fall onto the conveying surface of the conveying mechanism of the collecting device 2.
The utility model discloses in, conveyor 3 mainly indicates tobacco leaf belt conveyor, and this tobacco leaf belt conveyor's functioning speed is than higher to improve conveying efficiency. Of course, the running speed of the conveying belt is matched with the speed of the suction and pickup mechanism 11, too low affects the efficiency of the bin separation, and too high may cause that part of tobacco leaves are not sucked and picked by the suction and pickup mechanism 11, and affects the effect of the bin separation. The conveying mechanism and the collecting mechanism of the collecting device 2 mainly refer to a tobacco leaf collecting belt and a tobacco leaf collecting frame, and the tobacco leaves falling onto the collecting belt are conveyed into the tobacco leaf collecting frame by the collecting belt. The conveying device 3 can also be other devices, such as a roller screen, a vibration groove and the like, as long as the tobacco leaves can be conveyed towards the direction of the bin separation device 1. The collecting device 2 may be other devices as long as the tobacco falling thereon can be collected. For convenience of description, the tobacco leaf conveyer belt and the tobacco leaf collecting belt will be described as an example.
The bin dividing device 1 is positioned above the conveying device 3, namely a belt conveyor. The bin dividing device 1 can be positioned above the belt conveyor through various mounting modes. If the machine frame crossing the belt conveyor is arranged above the belt conveyor, and the bin dividing device 1 is arranged on the machine frame; there is sufficient space between the frame and the conveyor belt for the collection belt, although sufficient space as described herein does not mean a space that can accommodate the entire collection belt, but rather a collection belt, the associated support member of which is located below the conveyor belt. The distance between the machine frame and the belt conveyor cannot be too large, if the distance is too large, the time for the suction pickup part 111 to suck and pick up tobacco leaves can be increased, so that the efficiency of the suction pickup mechanism 11 is influenced, even the suction pickup mechanism 11 cannot suck and pick up all tobacco leaves, and the bin separation effect is greatly influenced.
The suction and pick-up mechanism 11 of the magazine 1 comprises a suction and pick-up element 111 and a moving element 112. As shown in fig. 3, the suction-picking part 111 includes a negative pressure suction pipe 1111 and a suction pipe holder 1112, the negative pressure suction pipe 1111 is mounted on the suction pipe holder 1112, and the negative pressure pipe 17 is communicated with the negative pressure suction pipe 1111 through a hose to provide negative pressure to the negative pressure suction pipe 1111 to suck and pick up the tobacco leaves. As shown in fig. 2, the moving part 112 includes a diagonal pulling cylinder 1121, a fast cylinder 1123 and a cylinder bracket 1122, the fast cylinder 1123 is mounted on the cylinder bracket 1122, the diagonal pulling cylinder 1121 is connected to the cylinder bracket 1122, the negative pressure suction pipe 1111 is connected to the fast cylinder 1123 through the suction pipe bracket 1112, and the fast cylinder 1123 is connected to the diagonal pulling cylinder 1121 through the cylinder bracket 1122. The moving member 112 may be a hydraulic rod, an electric push rod, or the like, as long as it can move the tobacco leaves like the fast cylinder 1123 and the diagonal pulling cylinder 1121. The number of the negative pressure suction pipes 1111 mounted on the suction pipe support 1112 can be 1 or more, and the cross section of the negative pressure suction pipe 1111 can be circular, square or triangular, and can be arranged according to actual needs. The suction pipe holder 1112 may be provided in various forms as long as the negative pressure suction pipe 1111 installed thereon can be positioned above the conveying direction of the tobacco belt conveyor and the negative pressure suction pipe 1111 can be connected to the quick cylinder 1123 through the suction pipe holder. The cylinder holder 1122 may be provided in various forms as long as the quick cylinder 1123 mounted thereon can be connected to the diagonal draw cylinder 1121. In the utility model, 2 negative pressure suction pipes 1111 are preferably selected, and the cross section of each negative pressure suction pipe is circular. The suction pipe bracket 1112 consists of a horizontal mounting plate and a vertical mounting plate, the horizontal mounting plate and the vertical mounting plate are connected to form an inverted T-shaped component, two mounting through holes are formed in the horizontal mounting plate, and the two negative pressure suction pipes 1111 are mounted on the suction pipe bracket 1112 through the two mounting through holes; a threaded hole is formed between the two mounting through holes, and the quick cylinder 1123 is connected with the straw holder 1112 through the threaded hole. The length of the horizontal mounting plate is matched with the length of most of the tobacco leaves after grading. The cylinder mount 1122 is an integrally formed bent plate including a horizontal portion and an upwardly inclined portion extending in a direction toward the vertical mounting plate of the suction pipe mount 1112; the horizontal portion is provided with a through hole through which the quick cylinder 1123 is mounted on the cylinder holder 1122; the inclined pulling cylinder 1121 is connected to the cylinder bracket 1122 through a threaded hole or a bolt through hole formed in the upward inclined portion.
The mounting frame 12 of the bin dividing device 1 is mainly used for enabling the suction mechanism 11 and the discharging mechanism 13 to be in proper positions so as to be matched with each other to complete the bin dividing of the tobacco leaves, so that the mounting frame 12 can be arranged in various forms as long as the purpose can be achieved. The utility model discloses in, the direction of delivery that conveyor 3 spanned by the installation frame 12 of branch storehouse device 1, including collateral branch frame 122 and mounting panel. The side bracket 122 is arranged on one side of the conveying surface of the conveying device 3 and comprises a side plate 1224, and the side bracket 122 is in the shape of a right-angled trapezoid with one side turned over: the vertex of the base angle with the right angle in the right trapezoid is taken as a supporting point, and the right angle waist of the right trapezoid is turned by 90 degrees. The right-angle waist of the right-angle trapezoid is a side support bottom 1221, the upper bottom of the right-angle trapezoid is a first side 1223 of the side support, the lower bottom of the right-angle trapezoid is a second side of the side support, the oblique side waist of the right-angle trapezoid is a top 1222 of the side support, and the bottom 1221 of the side support extends along the conveying direction of the tobacco conveying belt machine. The side plates 1224 included in the side brackets 122 are also in the shape of a right-angled side-tipping trapezoid, completely matching the sides of the side brackets 122. And mounting holes are formed in the bottom edges 1221 of the side brackets, and the bin dividing device 1 is mounted on the machine frame above the tobacco leaf conveying belt machine through the mounting holes. The mounting plates include a first mounting plate 1 and a second mounting plate 2. The first mounting plate 1 is a V-shaped angle plate, the shaft of the V-shaped angle plate extends along the width direction of the tobacco leaf conveying belt machine, and the V-shaped angle plate rotates anticlockwise by taking the vertex of the V-shaped angle as a supporting point, so that the projections of the two outer edges of the opening of the V-shaped angle plate in the axial direction on the horizontal plane are overlapped; the V-shaped angle plate is positioned in the conveying direction of the tobacco leaf conveying belt conveyor, and the opening of the V-shaped angle plate is back to the conveying direction of the conveying device 3. The V-shaped gusset end is attached to the side panel 1224 of the side bracket 122 and the opening is contiguous with the side bracket first side 1223. The second mounting plate 2 is connected with the edge of the V-shaped opening of the V-shaped angle plate which is far away from the tobacco belt conveyor in the axial direction, the adjacent side of the edge of the second mounting plate 2 connected with the V-shaped angle plate is connected with the side bracket 122, and the projection of the second mounting plate 2 on the side plate 1224 of the side bracket 122 is parallel to or coincided with the top side 1222 of the side bracket. The above is the optimal arrangement of the mounting frame 12. The mounting frame 12 may be otherwise configured. For example, the side bracket 122 is provided in the form of a pure bracket, without the side plates 1224; the first mounting plate 1 is vertical to the tobacco leaf conveying belt machine, the edge of the first mounting plate 1, which is far away from the tobacco leaf conveying belt machine, is connected with the second mounting plate 2, and the first mounting plate 1 and the second mounting plate 2 form an upward slope along the conveying direction of the tobacco leaf conveying belt machine; the adjacent side of the edge of the first mounting plate 1, which is far away from the tobacco leaf belt conveyor, is connected with a first side 1223 of a side bracket which is equal to the upper bottom side of the right trapezoid, and the adjacent side of the edge of the second mounting plate 2, which is connected with the first mounting plate 1, is connected with a top 1222 of the side bracket which is equal to the waist of the oblique side of the right trapezoid; the side support 122 has no bottom edge, only the bottom of the first side edge 1223 of the side support and the bottom of the second side edge of the side support are provided with mounting holes, and the bin dividing device 1 is mounted on the machine frame above the tobacco leaf conveying belt machine through the mounting holes at the bottom of the two side edges. In addition, the mounting frame 12 crosses the conveying direction of the conveying device 3, and the mounting frame 12 may be perpendicular to the conveying direction of the conveying device 3 or may not be perpendicular to the conveying direction of the conveying device 3, that is, an angle at which the longitudinal direction of the mounting frame 12 intersects with the conveying direction of the conveying device 3 may be 90 °, or less than 90 °, or greater than 90 ° and less than 180 °.
The inclined pulling cylinder 1121 of the moving part 112 of the suction and pickup mechanism 11 is installed on the second mounting plate 2 along the direction of the top edge 1222 of the side bracket, and the lower end of the inclined pulling cylinder 1121 is connected with the cylinder bracket 1122, so that the suction and pickup mechanism 11 can suck and pick up the tobacco leaves and move the tobacco leaves under the support of the mounting frame 12. After the suction mechanism 11 sucks and picks up the tobacco leaves, the tobacco leaves are matched with the discharging mechanism 13 to fall onto the conveying mechanism of the collecting device 2. The unloading mechanism 13 is a stripper, the length direction of the stripper is crossed with the conveying direction of the tobacco belt conveyor, namely the stripper crosses the tobacco belt conveyor, the stripper is connected with the edge of the first mounting plate 1 close to the tobacco belt conveyor, and extends in the direction away from the first mounting plate 1 and in the conveying direction of the tobacco belt conveyor back to the tobacco belt conveyor. The discharge plate is formed by bending a horizontal plate 131 obliquely upwards, that is, the discharge plate comprises the horizontal plate 131 and a bending part 132, wherein the bending part 132 is far away from the first mounting plate 1. The inclined upwardly bent portion of the stripper plate cannot be too high, i.e., the outer edge of the bent portion 132, i.e., the outer edge of the stripper plate remote from the first mounting plate 1, cannot be too high; when the inclined pulling cylinder 1121 extends out and the lower end thereof reaches the lowest position, the inclined pulling cylinder 1121 is spaced from the edge of the bending portion 132 away from the first mounting plate 1 by a certain distance, which is sufficient to enable the suction and pickup mechanism 11 to operate smoothly. Because if the inclined upward bending part is too high, the operation of the suction and pickup mechanism 11 may be obstructed, and the task of separating the tobacco leaves from the bin cannot be completed. Set up the opening 133 on keeping away from the stripper bend 132 edge of first mounting panel 1, opening 133 extends towards the direction of first mounting panel 1, continues to extend the certain distance towards the direction of first mounting panel 1 after opening 133 reachs stripper horizontal plate 131. The width of the slit 133 is slightly longer than the diameter of the negative pressure suction pipe 1111, so long as the negative pressure suction pipe 1111 can smoothly enter the slit 133. The corresponding stripper plate of one suction and pick-up mechanism 11 is provided with openings 133, and the number of the openings 133 is matched with the number of the negative pressure suction pipes 1111 of the suction and pick-up mechanism 11. The utility model discloses in, two negative pressure straws 1111 of two preferred openings 133. The transport mechanism of the collecting device 2, i.e. the collecting belt, is located below the stripper plate and the outer edge of the collecting belt is further away from the mounting frame 12 than the outer edge of the stripper plate bend 132.
The device is in an initial state, when the device does not start to operate, the inclined pulling cylinder 1121 is in an extended state, the quick cylinder 1123 is in a retracted state, the suction pick-up component 111 of the suction pick-up mechanism 11 is positioned on one side of the discharging plate far away from the mounting rack 12, and the bottom of the negative pressure suction pipe 1111 is far away from the tobacco leaf conveyor. After the device is operated, the fan 16 provides negative pressure for the negative pressure suction pipe 1111 through the negative pressure pipe 17, after a system instruction is received, the quick cylinder 1123 quickly extends out to enable the suction pipe rack to quickly move downwards so that the negative pressure suction pipe 1111 quickly approaches to the tobacco leaf conveying belt machine, and the distance between the negative pressure suction pipe 1111 and the conveying belt just accommodates the tobacco leaves to smoothly pass through; the tobacco leaves move to the lower part of the negative pressure suction pipe 1111 along with the conveying belt, the negative pressure suction pipe 1111 sucks the tobacco leaves, the quick cylinder 1123 retracts quickly at the moment, the negative pressure suction pipe 1111 is far away from the tobacco leaf conveying belt quickly, then the inclined pulling cylinder 1121 retracts to drive the suction picking part 111 to move upwards in the direction of the mounting rack 12 in an inclined mode; when the two negative pressure suction pipes 1111 enter the openings 133 of the discharging plate, the tobacco leaves sucked by the negative pressure suction pipes 1111 are positioned below the discharging plate, the oblique pulling air cylinder 1121 continuously retracts, the negative pressure suction pipes 1111 continuously incline upwards, the tobacco leaves are blocked by the discharging plate so as to be separated from the negative pressure suction pipes 1111, the tobacco leaves fall onto the collecting belt due to the self gravity, and the collecting belt conveys the tobacco leaves falling onto the collecting belt to the corresponding collecting frame.
The utility model discloses in, fan 16 is the frequency conversion fan, and wind speed, amount of wind, wind pressure are all adjustable. The weight range of each tobacco leaf may be different for different batches or varieties of tobacco leaves, and each parameter of the fan 16 may be adjusted to provide a suitable negative pressure to the suction mechanism 11, so that the suction mechanism 11 can smoothly suck, pick and move the tobacco leaves.
The utility model discloses an among the preferred scheme, inhale and pick up part 111 that picks up mechanism 11 and set up two negative pressure straws 1111, can ensure to pick up the tobacco leaf of part 111 below through inhaling and can be inhaled by negative pressure straw 1111 smoothly. When a piece of tobacco leaves passes below the suction component 111 of the suction mechanism 11, the passing position is not necessarily just under the horizontal mounting plate of the suction pipe support 1112, for example, more than one half of the horizontal mounting plate is outside the position where the tobacco leaves pass, if only one negative pressure suction pipe 1111 is arranged at the center of the horizontal mounting plate, the negative pressure suction pipe 1111 cannot successfully suck the tobacco leaves, but under the condition that two negative pressure suction pipes 1111 are arranged, the two negative pressure suction pipes 1111 are both in the position one fourth long of the horizontal mounting plate, and the negative pressure suction pipe 1111 near the piece of tobacco leaves can smoothly suck and pick up the piece of tobacco leaves. The two suction pipes 1111 are not necessarily located one quarter of the length of the horizontal mounting plate, but may be located one fifth or one sixth of the length of the horizontal mounting plate, but the one quarter is the most preferable since the suction by the other suction mechanism 11 is better when approximately three quarters of the area of a leaf is not located under the horizontal mounting plate. In addition, if a relatively large tobacco leaf passes right below the suction component 111 of the suction mechanism 11, and only one negative pressure suction pipe 1111 is disposed at the center of the horizontal mounting plate, there is a possibility that the suction force provided by the negative pressure suction pipe 1111 cannot firmly suck and pick up the tobacco leaf, and two negative pressure suction pipes 1111 can firmly suck and pick up the tobacco leaf; if the tobacco leaves are small, two negative pressure suction pipes 1111 can respectively suck and pick up one tobacco leaf, and the tobacco leaf sucking and picking efficiency is improved. The angle between the negative pressure suction pipe 1111 and the tobacco leaf conveying belt is 45-90 degrees, and the preferable scheme is that the negative pressure suction pipe 1111 is vertical to the tobacco leaf conveying belt, because when the negative pressure suction pipe 1111 and the tobacco leaf conveying belt are vertical, the adsorption force of the negative pressure suction pipe 1111 to the tobacco leaves is the largest.
The utility model discloses in, it sets up quick cylinder 1123 to inhale moving part 112 that picks up mechanism 11, and quick cylinder 1123 links to each other with negative pressure straw 1111 through straw support 1112, can make negative pressure straw 1111 be close to tobacco leaf belt conveyor fast, inhales and picks up and keeps away from tobacco leaf belt conveyor fast behind the tobacco leaf, saves time, raises the efficiency. Even if the quick cylinder 1123 is not provided, the suction and picking component 111 and the moving component 112 can complete suction, picking and conveying of the tobacco leaves, but only the tobacco leaves can be conveyed slowly by the acting force of the inclined pulling cylinder 1121, which takes a long time and has relatively low efficiency. The inclined pulling cylinder 1121 is disposed on the moving member 112 of the suction and pickup mechanism 11 to change the moving direction of the tobacco leaves sucked and picked up by the suction and pickup member 111, so as to smoothly move the tobacco leaves above the tobacco leaf collecting belt. Compared with a gear train and other commutators, the cable-stayed cylinder 1121 has the advantages of simple structure, small occupied space and relatively low cost.
The utility model discloses in, shedding mechanism 13 is the stripper, and the stripper sets up opening 133, and opening 133's degree of depth is greater than the width of stripper kink 132, cooperates with negative pressure straw 1111, and the whole piece of ability all is in stripper kink 132 below when making the tobacco leaf remove the position that the stripper was located along with oblique pull cylinder 1121, ensures that the tobacco leaf breaks away from negative pressure straw 1111 and falls on the tobacco leaf collection belt smoothly. If the discharging plate is not provided with the notch 133, when the tobacco leaves move to the position where the discharging plate is located, only part of the tobacco leaves are located below the bending part 132 of the discharging plate, and the force applied to the tobacco leaves by the discharging plate may not enable the tobacco leaves to be separated from the negative pressure suction pipe 1111, even if the tobacco leaves are enabled to be separated from the negative pressure suction pipe 1111, the tobacco leaves may float out of the tobacco leaf collecting belt in the falling process due to uneven stress of the tobacco leaves. The depth of the notch 133 is greater than the width of the bending part 132 of the stripper plate, i.e. the notch 133 extends to the horizontal plate 131 and then continues to extend to the direction of the first mounting plate 1211 for a certain distance, so as to avoid the collision between the negative pressure suction pipe 1111 and the horizontal plate 131 in the process of inclining upwards. The suction and pick-up mechanism 11 is matched with the discharge mechanism 13, so that after the tobacco leaves are separated from the negative pressure suction pipe 1111 and fall onto the collection belt, the inclined pulling cylinder 1121 continuously inclines and upwards runs for a certain distance, and when the negative pressure suction pipe 1111 is positioned above the horizontal plate 131 of the discharge plate, the upward movement is stopped. At this time, the negative pressure in the negative pressure suction pipe 1111 has little influence on the tobacco leaves, and the tobacco leaves can smoothly fall onto the collection belt. If the discharging plate is only a horizontal plate 131 without a bending part 132, the tobacco leaves can be separated from the negative pressure suction pipe 1111, but the tobacco leaves are just under the negative pressure suction pipe 1111 after being separated from the negative pressure suction pipe 1111, namely, the tobacco leaves may not smoothly and quickly fall onto the collecting belt in the negative pressure influence range of the negative pressure suction pipe 1111. The discharging mechanism 13 may be provided with other arrangements, such as a valve in the negative pressure suction pipe 1111 or at the connection between the negative pressure suction pipe 1111 and the negative pressure pipe 17, and the negative pressure suction pipe 1111 sucks and picks up and releases the tobacco leaves by controlling the opening and closing of the valve.
The side bracket 122 of the mounting frame 12 is a side bracket 122 including a side plate 1224. the structure includes the side bracket 122 and the side plate 1224 cooperating with the side bracket 122 to make the side bracket 122 more stable. The side support 122 is a pure support structure, and can also support the suction mechanism 11 and the discharging plate to complete the separation of the tobacco leaves, but the stability is not good enough. The first mounting plate 1211 of the mounting frame 12 is a side-turned V-shaped corner plate that provides sufficient space for the suction and pick-up mechanism 11 to operate so that the moving member 112 of the suction and pick-up mechanism 11 does not rub or hit the first mounting plate 1211, reducing wear. If the first mounting plate 1211 of the mounting frame 12 is a straight plate perpendicular to the tobacco conveying belt, the suction and pickup mechanism 11 and the discharge plate can be supported to complete the separation of the tobacco, but the moving member 112 of the suction and pickup mechanism 11 may rub or collide against the first mounting plate 1211 to cause abrasion and affect the service life.
The utility model discloses in, divide storehouse device 1 to include that a plurality of inhales to pick up mechanism 11, a plurality of inhales to pick up mechanism 11 and distribute in proper order in tobacco leaf conveyor belt top along the length direction of installing frame 12 for each tobacco leaf can both be inhaled and pick up and remove to the tobacco leaf and collect on the belt, a plurality of projections of inhaling on the axis of picking up mechanism 11 on installing frame 12 length direction promptly and the projection coincidence of first mounting panel 1211 on the axis of installing frame 12 length direction. All the suction and pickup mechanisms 11 of the bin dividing device 1 can be arranged on the same straight line, i.e. distributed on the same side of the installation frame 12, but the distribution mode is too dense, and when two adjacent suction and pickup mechanisms 11 operate, friction or collision may occur, which affects the tobacco leaf bin dividing process. In order to make the two adjacent suction and pickup mechanisms 11 have enough space to operate without interfering with each other, the suction and pickup mechanisms 11 may be disposed on both sides of the mounting frame 12, that is, as shown in fig. 1, 2 and 4, the suction and pickup mechanisms 11 are uniformly disposed on both sides of the mounting frame 12 in the conveying direction of the tobacco leaf conveying belt. In the suction and pickup mechanisms 11 on the same side, a distance capable of accommodating one suction and pickup element 111 is left between the suction and pickup elements 111 of two adjacent suction and pickup mechanisms 11, and the position of the other side of the mounting frame 12 symmetrical to the position of the distance is the position of the suction and pickup element 111 of the suction and pickup mechanism 11 arranged on the other side of the mounting frame 12. Accordingly, the position on the other side of the mounting frame 12 opposite to the position vacated between the moving parts 112 of the two adjacent suction and pickup mechanisms 11 is the position where the moving part 112 of the suction and pickup mechanism 11 arranged on the other side of the mounting frame 12 is located. With this arrangement, the tobacco leaves which are not sucked by the suction mechanism 11 on one side of the mounting frame 12 are smoothly sucked by the suction mechanism 11 on the other side of the mounting frame 12, that is, each tobacco leaf can be sucked by the suction mechanism 11 and moved to the tobacco leaf collecting belt.
In the case that the suction and pick-up mechanism 11 is disposed on both sides of the mounting frame 12, in order to make the bin dividing mechanism more stable, the side bracket of the mounting frame 12 is also changed, as shown in fig. 2 and 4, on one side of the mounting frame 12, the second side edge of the side bracket, which is equal to the lower bottom edge of the right trapezoid, extends for a certain distance along the conveying direction of the tobacco leaf conveying belt, and the mounting plate and the side bracket 122 are disposed in the conveying direction of the conveying belt by using the second side edge at the position as a symmetry axis. At this time, a new side frame is formed, and the second side edge of the side frame, which extends for a certain distance along the conveying direction of the tobacco leaf conveying belt, is positioned on the vertical shaft section of the newly-installed frame 12, and the side plates on the side frame are also formed in the above manner. Certainly, the above is only a description mode, and in the new side bracket, because the side plate is arranged and has a symmetrical structure, the second side edge does not need to exist, and the side plate is not formed by splicing two extended original side plates. In the new side stand, the first side 1223 of the original side stand, which is the same as the upper base of the right trapezoid, becomes the new two sides, and the side plate is a plate matching the shape of the new side stand.
A through hole is arranged on the side plate of the bracket on the side of the installation frame 12, the negative pressure pipe 17 penetrates through the installation frame 12 through the through hole, and the axis of the negative pressure pipe 17 is positioned on the vertical shaft section of the installation frame 12, which is a preferable arrangement scheme of the negative pressure pipe 17. The negative pressure pipe 17 may be disposed above the installation frame 12 or at other positions as long as it can communicate with the fan 16 and can supply negative pressure to the negative pressure suction pipe 1111.
The aforesaid is the utility model discloses a unit of tobacco leaf warehouse separating equipment, the utility model discloses a tobacco leaf warehouse separating equipment includes a plurality of units, sets gradually a plurality of warehouse separating devices and a plurality of collection device, a plurality of warehouse separating devices and a plurality of collection device phase-match along direction of delivery in tobacco leaf belt conveyor top promptly. When the tobacco leaves of the same grade are conveyed by the tobacco leaf conveying belt machine, only one unit operates, namely one bin dividing device and a collecting device matched with the bin dividing device operate, and the rest units are static; when the tobacco leaf conveyer belt simultaneously conveys the tobacco leaf of a plurality of grades, then a plurality of unit operation, a plurality of branch storehouse devices promptly and a plurality of collection device operation that match with it, the tobacco leaf of two grades of belt conveyor simultaneously then two unit operation, the tobacco leaf of conveying three grades then three unit operation, analogize in proper order. In order to improve the efficiency, when the tobacco leaves of the same grade are conveyed by the tobacco leaf conveying belt machine, more than two units (including more than two units) can also be operated. Each of the suction mechanisms of each unit suctions to pick up and move the tobacco in accordance with the received system commands.
The utility model discloses a tobacco leaf divides storehouse equipment still includes compressor, air supply treater 14 and solenoid valve 15, and the compressor is with air supply treater 14 intercommunication, and air supply treater 14 is with solenoid valve 15 intercommunication, and solenoid valve 15 is with drawing cylinder 1121 and fast cylinder 1123 intercommunication to one side, and these all belong to prior art, just no longer describe. However, how to operate the diagonal draw cylinder 1121 and the fast cylinder 1123, and how to provide negative pressure to the suction and pickup mechanism 11 by the fan 16 through the negative pressure pipe 17 also belong to the prior art, and are not described herein again.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the principle of the present invention, and this should be considered as the protection scope of the present invention.
Claims (20)
1. The utility model provides a tobacco leaf divides storehouse equipment, is used for picking up the tobacco leaf including dividing storehouse device, conveyor, collection device, divides the storehouse device, and conveyor is used for to dividing the storehouse device to carry the tobacco leaf that needs to divide the storehouse, and collection device is used for collecting the tobacco leaf that divides the storehouse device to pick up, its characterized in that: the bin dividing device is arranged above the conveying device so as to pick up the tobacco leaves conveyed by the conveying device and enable the tobacco leaves conveyed by the conveying device to pass below the bin dividing device; the collecting device comprises a conveying mechanism and a collecting mechanism, wherein the conveying mechanism is arranged above the conveying device and below the bin dividing device, so that the tobacco leaves picked up by the bin dividing device fall onto the conveying mechanism.
2. The tobacco leaf binning apparatus of claim 1, wherein: the bin dividing device comprises a suction and pickup mechanism and an unloading mechanism, the suction and pickup mechanism is used for sucking and picking up and moving tobacco leaves, the unloading mechanism is used for enabling the sucked and picked tobacco leaves to be separated from the suction and pickup mechanism, and the suction and pickup mechanism is matched with the unloading mechanism to enable the tobacco leaves needing to be divided to fall onto the conveying mechanism of the collecting device.
3. The tobacco leaf binning apparatus of claim 2, wherein: the bin dividing device further comprises a fan and a negative pressure pipe, and the fan is communicated with the negative pressure pipe to provide negative pressure for the suction and pickup mechanism.
4. The tobacco leaf binning apparatus of claim 3, wherein: the suction and pick-up mechanism comprises a suction and pick-up component and a moving component, the suction and pick-up component is used for sucking and picking up tobacco leaves, the moving component is used for moving the sucked and picked tobacco leaves, and the suction and pick-up component is matched with the moving component to move the tobacco leaves needing to be separated into bins to the upper part of the conveying mechanism of the collecting device.
5. The tobacco leaf binning apparatus of claim 4, wherein: the suction component comprises a negative pressure suction pipe and a suction pipe bracket, the negative pressure suction pipe is arranged on the suction pipe bracket, and the negative pressure pipe is communicated with the negative pressure suction pipe to provide negative pressure for the negative pressure suction pipe to suck and pick up tobacco leaves.
6. The tobacco leaf binning apparatus of claim 4, wherein: the moving part comprises a cylinder support and an oblique pulling cylinder, and the oblique pulling cylinder is connected with the cylinder support.
7. The tobacco leaf binning apparatus of claim 6, wherein: the moving part also comprises a quick cylinder, the quick cylinder is arranged on the cylinder bracket and is connected with the diagonal pulling cylinder through the cylinder bracket; the quick cylinder is connected with the suction pipe support, and the negative pressure suction pipe is connected with the quick cylinder through the suction pipe support.
8. The tobacco leaf binning apparatus of claim 6, wherein: the bin dividing device comprises an installation rack, the installation rack stretches across the conveying direction of the conveying device, an inclined pull cylinder is arranged at the upper end of the installation rack, and a discharging mechanism is arranged on the side part of the installation rack in the length direction and back to the conveying direction of the conveying device.
9. The tobacco leaf binning apparatus of claim 8, wherein: the mounting frame comprises a mounting plate and a side bracket; the mounting plates comprise a first mounting plate and a second mounting plate; the length direction of the first mounting plate is crossed with the conveying direction of the conveying device, and the distance between two edges of the first mounting plate in the length direction and the conveying surface of the conveying device is different; the second mounting plate is connected with the edge of the first mounting plate far away from the conveying surface of the conveying device, and the second mounting plate is inclined upwards along the conveying direction of the conveying device; the edge of the first mounting plate in the width direction is connected with the side bracket, and the adjacent edge of the second mounting plate connected with the first mounting plate is connected with the side bracket; the inclined pulling cylinder is arranged on the second mounting plate, and the discharging mechanism is connected with the first mounting plate.
10. The tobacco leaf binning apparatus of claim 9, wherein: the first mounting plate is a V-shaped angle plate, the projections of two edges of the opening of the V-shaped angle plate in the axial direction on the conveying surface of the conveying device are overlapped, and the opening of the V-shaped angle plate faces away from the conveying direction of the conveying device.
11. The tobacco leaf binning apparatus of claim 9, wherein: the side support comprises a top edge, a bottom edge, a first side edge, a second side edge and a side plate, the shape of the side plate is the same as that of the side support, and the bottom edge of the side support extends along the conveying direction of the conveying device.
12. The tobacco leaf binning apparatus of claim 9, wherein: the discharging mechanism is a discharging plate, the discharging plate is connected with the edge of a first mounting plate close to the conveying surface of the conveying device, and extends towards the direction far away from the first mounting plate and the conveying direction of the tobacco leaf belt conveyor back to the conveying direction.
13. The tobacco leaf binning apparatus of claim 12, wherein: the stripper includes horizontal plate and kink, and first mounting panel is kept away from to the kink.
14. The tobacco leaf binning apparatus of claim 13, wherein: the edge of the bent part far away from the first mounting plate is provided with a notch, and the width of the notch is longer than the diameter of the negative pressure suction pipe.
15. The tobacco binning apparatus of claim 14, wherein: the opening extends towards the direction of the first mounting plate, and the depth of the opening is greater than the width of the bending part.
16. The tobacco leaf binning apparatus of any one of claims 9 to 15, wherein: the bin dividing device comprises a plurality of suction and pickup mechanisms which are sequentially arranged along the length direction of the mounting rack.
17. The tobacco binning apparatus of claim 16, wherein: the projection of the plurality of suction and pickup mechanisms on the axis of the length direction of the mounting frame is overlapped with the projection of the first mounting plate on the axis of the length direction of the mounting frame.
18. The tobacco leaf binning apparatus of any one of claims 9 to 15, wherein: the side support is in a right trapezoid shape, the right-angle waist of the right trapezoid is the bottom edge of the side support, the upper bottom edge of the right trapezoid is the first side edge of the side support, the lower bottom edge of the right trapezoid is the second side edge of the side support, the oblique waist of the right trapezoid is the top edge of the side support, and the first side edge and the second side edge are sequentially arranged along the conveying direction of the conveying device; the second side edge of the side support extends for a certain distance along the conveying direction of the conveying device, the second side edge at the position is taken as a symmetry axis, and the same mounting plate and the same side support are arranged in the conveying direction of the conveying device.
19. The tobacco leaf binning apparatus of any one of claims 8 to 15, wherein: the bin dividing device comprises a plurality of suction and pickup mechanisms, and the suction and pickup mechanisms are distributed on two sides of the mounting frame in the conveying direction of the conveying device.
20. The tobacco leaf binning apparatus of any one of claims 8 to 15, wherein: the tobacco leaf warehouse separating equipment comprises a plurality of warehouse separating devices and a plurality of collecting devices, the warehouse separating devices are matched with the collecting devices, and the warehouse separating devices are sequentially arranged along the conveying direction of the conveying device.
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CN201922009761.4U CN211510555U (en) | 2019-11-20 | 2019-11-20 | Tobacco leaf warehouse separating equipment |
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CN201922009761.4U CN211510555U (en) | 2019-11-20 | 2019-11-20 | Tobacco leaf warehouse separating equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112823680A (en) * | 2019-11-20 | 2021-05-21 | 秦皇岛烟草机械有限责任公司 | Tobacco leaf warehouse separating equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112823680A (en) * | 2019-11-20 | 2021-05-21 | 秦皇岛烟草机械有限责任公司 | Tobacco leaf warehouse separating equipment |
CN112823680B (en) * | 2019-11-20 | 2024-06-11 | 秦皇岛烟草机械有限责任公司 | Tobacco leaf divides storehouse equipment |
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