CN211503672U

CN211503672U - Efficient smelting device for aluminum processing

Info

Publication number: CN211503672U
Application number: CN202020094477.1U
Authority: CN
Inventors: 江庆峰
Original assignee: Lishui Weisibao Technology Development Co ltd
Current assignee: Lishui Weisibao Technology Development Co ltd
Priority date: 2020-01-16
Filing date: 2020-01-16
Publication date: 2020-09-15
Anticipated expiration: 2030-01-16

Abstract

The utility model belongs to the technical field of the aluminum product processing, especially, be a device is smelted with high efficiency in aluminum product processing, the on-line screen storage device comprises a base, the top welded fastening of base has the heating bucket, welded fastening has four supporting shoes on the bottom inner wall of heating bucket, and the equal welded fastening in top of four supporting shoes has the tray, and the top of four trays is equipped with same smelting pot, welded fastening has induction coil on the inner wall of heating bucket, smelting pot slip cap is established in induction coil, the top welded fastening of smelting pot has two first collars and second collar, the rotation groove has been seted up at the top of base, the rotation post has been installed to the rotation inslot internal rotation, the top of rotating the post extends to and rotates the inslot and articulated have the diaphragm. The utility model discloses the operation letter is answered, convenient to use, can be relaxed will dissolve the aluminium water after annotate into corresponding mould in, not only comparatively laborsaving, the security is also higher moreover.

Description

Efficient smelting device for aluminum processing

Technical Field

The utility model relates to an aluminum product processing technology field especially relates to an aluminum product processing is with high-efficient device of smelting.

Background

The aluminum material has special chemical and physical properties, is light in weight and firm in texture, has good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance, and is an important basic raw material for national economic development. The aluminum products comprise aluminum plates, aluminum bars and the like, the aluminum bars are one of the most widely applied products of a plurality of aluminum products, and the casting of the aluminum bars comprises the processes of proportioning, smelting, casting and the like. Wherein, smelting is a process of adding the prepared raw materials into a smelting furnace according to the process requirements for smelting, and effectively removing impurity slag and gas in the melt by means of degassing, deslagging and refining to obtain high-purity aluminum liquid; in the production process of the aluminum bar, the aluminum material waste materials are often required to be recycled, and the quality of the aluminum material smelting process directly influences the quality of the aluminum bar.

However, when the aluminum material is cast, the aluminum water is generally required to be manually injected into the corresponding die, so that the labor is wasted, the safety is poor, and therefore, the efficient smelting device for processing the aluminum material is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a high-efficiency smelting device for processing aluminum materials.

In order to achieve the above purpose, the utility model adopts the following technical scheme: an efficient smelting device for aluminum processing comprises a base, wherein a heating barrel is fixedly welded at the top of the base, four supporting blocks are fixedly welded on the inner wall of the bottom of the heating barrel, supporting blocks are fixedly welded at the top ends of the four supporting blocks, the top of each supporting block is provided with a same smelting furnace, an induction coil is fixedly welded on the inner wall of the heating barrel, the smelting furnace is slidably sleeved in the induction coil, two first mounting rings and two second mounting rings are fixedly welded at the top of the smelting furnace, a rotating groove is formed in the top of the base, a rotating column is rotatably mounted in the rotating groove, the top end of the rotating column extends out of the rotating groove and is hinged with a transverse plate, one side, close to each other, of the transverse plate and the rotating column is hinged with a same hydraulic rod, a first motor is fixedly welded at the bottom of the transverse plate, and a first mounting plate is fixedly welded at the, rotate on the first mounting panel and install same first reel, the one end that first mounting panel was kept away from to first reel is in the same place with the output shaft welded fastening of first motor, around being equipped with same first cable wire on the first reel, the bottom of first cable wire respectively with two first collar welded fastening together, the bottom welded fastening of diaphragm has the second mounting panel, rotate on the second mounting panel and install same second reel, the one end that the second mounting panel was kept away from to the second reel is in the same place with the output shaft welded fastening of second motor, around being equipped with same second cable wire on the second reel, the bottom and the second collar welded fastening of second cable wire are in the same place.

Preferably, all seted up the rotation hole on first mounting panel and the second mounting panel, the one end that hydraulic stem was kept away from to first reel and second reel rotates with the inner wall in the rotation hole that corresponds respectively and is connected.

Preferably, the rotating column and the transverse plate are hinged to hinge blocks on one sides close to each other, and two ends of the hydraulic rod are hinged to the corresponding hinge blocks respectively.

Preferably, a bearing is arranged in the rotating groove, an outer ring of the bearing is in interference fit with the inner wall of the rotating groove, and an inner ring of the bearing is sleeved on the rotating column in interference fit.

Preferably, a rotating disc is welded and fixed on the rotating column.

Preferably, the material of the support block is a crucible.

Compared with the prior art, the beneficial effects of the utility model are that: when the aluminum material is required to be smelted, the aluminum block to be smelted is only required to be put into the smelting furnace, then the induction coil is electrified, so that the eddy current generated by the induction coil can melt the aluminum block in the smelting furnace, then the first motor and the second motor are simultaneously started, and along with the rotation of the first reel and the second reel, the first steel cable and the second steel cable can drive the smelting furnace to move upwards through the two first mounting rings and the second mounting ring, the first motor and the second motor can be closed when the heating barrel is completely exposed out of the smelting furnace, then the hydraulic rod is extended, the hydraulic rod drives the transverse plate to rotate anticlockwise by taking the rotating column as the center of a circle, then the rotating column is rotated, then the first motor is started, the first motor drives the first reel to rotate, so that the first steel cable can drive the smelting furnace to rotate clockwise by taking the second mounting ring as the center of a circle, so that the molten aluminum in the melting furnace can be poured out.

The utility model discloses the operation letter is answered, convenient to use, can be relaxed will dissolve the aluminium water after annotate into corresponding mould in, not only comparatively laborsaving, the security is also higher moreover.

Drawings

FIG. 1 is a front sectional view of the present invention;

FIG. 2 is an enlarged schematic view of portion A of FIG. 1;

FIG. 3 is an enlarged schematic view of portion B of FIG. 1;

in the figure: 1. a base; 2. a heating barrel; 3. a support block; 4. a support block; 5. a furnace; 6. an induction coil; 7. a first mounting ring; 8. a rotating groove; 9. rotating the column; 10. a transverse plate; 11. a hydraulic lever; 12. a first motor; 13. a first mounting plate; 14. a first reel; 15. a second motor; 16. a second mounting plate; 17. a second reel; 18. a second mounting ring.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: an efficient smelting device for aluminum processing comprises a base 1, a heating barrel 2 is fixedly welded at the top of the base 1, four supporting blocks 3 are fixedly welded on the inner wall of the bottom of the heating barrel 2, supporting blocks 4 are fixedly welded at the top ends of the four supporting blocks 3, the same smelting furnace 5 is arranged at the top parts of the four supporting blocks 4, an induction coil 6 is fixedly welded on the inner wall of the heating barrel 2, the smelting furnace 5 is sleeved in the induction coil 6 in a sliding manner, two first mounting rings 7 and two second mounting rings 18 are fixedly welded at the top part of the smelting furnace 5, a rotating groove 8 is formed at the top part of the base 1, a rotating column 9 is rotatably mounted in the rotating groove 8, the top end of the rotating column 9 extends out of the rotating groove 8 and is hinged with a transverse plate 10, one side, close to the transverse plate 10 and the rotating column 9, is hinged with the same hydraulic rod 11, a first motor 12 is fixedly welded at the bottom part of the transverse plate, the same first reel 14 is rotatably mounted on the first mounting plate 13, one end of the first reel 14, which is far away from the first mounting plate 13, is welded and fixed with an output shaft of the first motor 12, the same first steel cable is wound on the first reel 14, the bottom end of the first steel cable is welded and fixed with the two first mounting rings 7 respectively, the bottom of the transverse plate 10 is welded and fixed with a second mounting plate 16, the same second reel 17 is rotatably mounted on the second mounting plate 16, one end of the second reel 17, which is far away from the second mounting plate 16, is welded and fixed with the output shaft of the second motor 15, the same second steel cable is wound on the second reel 17, and the bottom end of the second steel cable is welded and fixed with the second mounting rings 18;

the first mounting plate 13 and the second mounting plate 16 are both provided with rotating holes, one ends of the first reel 14 and the second reel 17 far away from the hydraulic rod 11 are respectively and rotatably connected with the inner walls of the corresponding rotating holes, the sides of the rotating column 9 and the transverse plate 10 close to each other are respectively hinged with hinged blocks, two ends of the hydraulic rod 11 are respectively hinged with the corresponding hinged blocks, a bearing is arranged in the rotating groove 8, the outer ring of the bearing is in interference fit with the inner wall of the rotating groove 8, the inner ring of the bearing is in interference fit with the rotating column 9, a rotating disc is fixedly welded on the rotating column 9, the support block 4 is made of a crucible, when aluminum materials need to be smelted, only the aluminum blocks to be smelted need to be put into the smelting furnace 5, then the induction coil 6 is electrified, so that eddy current generated by the induction coil 6 can melt the aluminum blocks in the smelting furnace 5, then the first motor 12 and the second motor 15 are simultaneously started, along with the rotation of the first reel 14 and the second reel 17, the first steel cable and the second steel cable can drive the melting furnace 5 to move upwards through the two first mounting rings 7 and the second mounting rings 18, the first motor 12 and the second motor 15 can be closed when the melting furnace 5 is completely exposed out of the heating barrel 2, then the hydraulic rod 11 is extended, the hydraulic rod 11 drives the transverse plate 10 to rotate anticlockwise around the rotating column 9, then the rotating column 9 is rotated, the first motor 12 is then started, the first motor 12 drives the first reel 14 to rotate, so that the first steel cable can drive the melting furnace to rotate clockwise around the second mounting ring 18, and then molten aluminum water in the melting furnace 5 can be poured out, the utility model has the advantages of simple operation, convenient use, easy pouring of molten aluminum water into corresponding molds, labor saving, and the safety is higher.

The working principle is as follows: when the aluminum material needs to be smelted, the aluminum block to be smelted is only required to be put into the smelting furnace 5, then the induction coil 6 is electrified, so that the eddy current generated by the induction coil 6 can melt the aluminum block in the smelting furnace 5, then the first motor 12 and the second motor 15 are simultaneously started, the first reel 14 and the second reel 17 can rotate along with the eddy current, so that the first steel cable and the second steel cable can drive the smelting furnace 5 to move upwards through the two first mounting rings 7 and the second mounting rings 18, the first motor 12 and the second motor 15 can be closed when the smelting furnace 5 is completely exposed out of the heating barrel 2, then the hydraulic rod 11 is extended, the hydraulic rod 11 drives the transverse plate 10 to rotate anticlockwise around the rotating column 9, then the rotating column 9 is rotated, then the first motor 12 is started, and the first motor 12 drives the first reel 14 to rotate, thereby first cable wire alright with drive the smelting pot and use second collar 18 to do clockwise rotation as the centre of a circle to alright empty out with the aluminium water in 5 smelting pots, the utility model discloses the operation letter is answered, and convenient to use, the aluminium water after can relaxing will dissolving is not only comparatively laborsaving in pouring into corresponding mould, and the security is also higher moreover.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an aluminum product processing is with high-efficient device of smelting, includes base (1), its characterized in that: the heating barrel (2) is fixedly installed at the top of the base (1), four supporting blocks (3) are fixedly installed on the inner wall of the bottom of the heating barrel (2), supporting blocks (4) are fixedly installed at the top ends of the four supporting blocks (3), the same smelting furnace (5) is arranged at the top of the four supporting blocks (4), an induction coil (6) is fixedly installed on the inner wall of the heating barrel (2), the smelting furnace (5) is sleeved in the induction coil (6) in a sliding mode, two first installation rings (7) and two second installation rings (18) are fixedly installed at the top of the smelting furnace (5), a rotating groove (8) is formed in the top of the base (1), a rotating column (9) is installed in the rotating groove (8) in a rotating mode, a transverse plate (10) is hinged to the outside of the rotating groove (8) at the top end of the rotating column (9), and the same hydraulic rod (11) is hinged to one side, close to the transverse plate (10), the bottom fixed mounting of diaphragm (10) has first motor (12), the bottom fixed mounting of diaphragm (10) has first mounting panel (13), it installs same first reel (14) to rotate on first mounting panel (13), the one end of first mounting panel (13) and the output shaft fixed connection of first motor (12) are kept away from to first reel (14), around being equipped with same first cable wire on first reel (14), the bottom of first cable wire respectively with two first collar (7) fixed connection, the bottom fixed mounting of diaphragm (10) has second mounting panel (16), it installs same second reel (17) to rotate on second mounting panel (16), the one end of second mounting panel (16) and the output shaft fixed connection of second motor (15) are kept away from to second reel (17), around being equipped with same second cable wire on second reel (17), the bottom end of the second steel cable is fixedly connected with a second mounting ring (18).

2. The efficient melting device for aluminum material processing according to claim 1, wherein: all seted up the rotation hole on first mounting panel (13) and second mounting panel (16), the one end that hydraulic stem (11) were kept away from in first reel (14) and second reel (17) is connected with the inner wall rotation of the rotation hole that corresponds respectively.

3. The efficient melting device for aluminum material processing according to claim 1, wherein: the side that rotates post (9) and diaphragm (10) and be close to each other all articulates there is articulated piece, the both ends of hydraulic stem (11) are articulated mutually with the articulated piece that corresponds respectively.

4. The efficient melting device for aluminum material processing according to claim 1, wherein: the bearing is arranged in the rotating groove (8), the outer ring of the bearing is fixedly connected with the inner wall of the rotating groove (8), and the inner ring of the bearing is fixedly sleeved on the rotating column (9).

5. The efficient melting device for aluminum material processing according to claim 1, wherein: and a rotating disc is fixedly arranged on the rotating column (9).

6. The efficient melting device for aluminum material processing according to claim 1, wherein: the support block (4) is made of a crucible.