CN211501817U - Solar drive integration gate device - Google Patents

Solar drive integration gate device Download PDF

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Publication number
CN211501817U
CN211501817U CN201922307592.2U CN201922307592U CN211501817U CN 211501817 U CN211501817 U CN 211501817U CN 201922307592 U CN201922307592 U CN 201922307592U CN 211501817 U CN211501817 U CN 211501817U
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hydraulic
gate
valve
solar
hydraulic pump
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胡磊
余东泽
余海
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Sichuan Crun Co ltd
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Sichuan Crun Co ltd
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Abstract

The utility model discloses a solar energy driving integrated gate device, relating to the technical field of water conservancy and hydropower equipment; the system comprises a gate, a solar power source system and a hydraulic power unit system, wherein the solar power source system comprises a solar cell panel, a storage battery and a direct current motor driver which are sequentially connected; the hydraulic power unit system comprises an oil tank, a hydraulic pump group, a control valve group and a hydraulic cylinder; the hydraulic pump set comprises a direct current motor, a hydraulic pump arranged in an oil tank and a manual hydraulic pump, wherein the direct current motor is connected with a direct current motor driver so that hydraulic oil supplied by the hydraulic pump enters a hydraulic cylinder through a control valve group to drive a gate to open and close; through implementing this technical scheme, can effectively solve current middle-size and small-size gate and in the difficult problem of remote area alternating current wiring difficulty, the installation is dull inflexible, can the simple operation of full play middle-size and small-size gate, the wiring is succinct, it is convenient to remove, the simple characteristic of installation has better practicality in practical application.

Description

一种太阳能驱动一体化闸门装置A solar-powered integrated gate device

技术领域technical field

本实用新型涉及水利水电设备技术领域,尤其涉及一种太阳能驱动一体化闸门装置。The utility model relates to the technical field of water conservancy and hydropower equipment, in particular to a solar-powered integrated gate device.

背景技术Background technique

目前,中小型闸门驱动方式主要利用蜗轮蜗杆作为传动结构进行驱动,蜗轮蜗杆驱动是通过手动操作来提升闸门,但蜗轮蜗杆存在传动速度慢,操作困难,且费时费力等问题。目前市场上需要一种操作简单,省时省力的动力单元来驱动闸门,液压驱动的优势在于驱动力量大,操作简单方便;但是由于需要使用交流电,受交流电布线的限制,在人烟稀少的偏远地区需要为它单独布置电源线,导致液压系统在大闸门上运用较多;而在中小型闸门上运用较少,其原因在于交流电限制了中小型闸门的灵活性。At present, the small and medium-sized gate drive mode mainly uses the worm gear and worm as the transmission structure to drive, and the worm gear and worm drive is to lift the gate through manual operation, but the worm gear and worm have problems such as slow transmission speed, difficult operation, and time-consuming and labor-intensive. At present, there is a need for a simple, time-saving and labor-saving power unit to drive the gate. The advantages of hydraulic drive are that the driving force is large and the operation is simple and convenient. However, due to the need to use alternating current, it is limited by alternating current wiring. Arranging the power line separately for it causes the hydraulic system to be used more on large gates; it is less used on small and medium-sized gates, because AC power limits the flexibility of small and medium-sized gates.

随着国家对水利水电工程的投入,绿色水利、节水灌溉成为发展趋势,针对上述技术问题,亟需本领域技术人员研究设计一种太阳能驱动一体化闸门装置,旨在解决现有中小型闸门驱动力不足,安装呆滞不灵活,操作费时费力问题;进而充分发挥中小闸门操作便捷,移动方便,安装简单的特性。With the country's investment in water conservancy and hydropower projects, green water conservancy and water-saving irrigation have become the development trend. In view of the above technical problems, it is urgent for those skilled in the art to study and design a solar-driven integrated gate device, which aims to solve the existing small and medium-sized gates. The driving force is insufficient, the installation is sluggish and inflexible, and the operation is time-consuming and labor-intensive. Then, the characteristics of small and medium-sized gates are convenient to operate, easy to move, and easy to install.

实用新型内容Utility model content

为解决上述现有中小型闸门在偏远地区交流电布线困难,安装呆滞不灵活的技术问题,本实用新型的目的在于提供一种太阳能驱动一体化闸门装置,其将太阳能与闸门液压单元结合起来,利用太阳能替代交流电作为液压动力单元的动力源,适应中小闸门驱动力较小的特点,可显著解决在偏远地区交流电布线困难的技术难题,能够充分发挥中小闸门操作便捷,布线简洁,移动方便,安装简单的特性,具有较好的实用性。In order to solve the above-mentioned technical problems that the existing small and medium-sized gates are difficult to AC wiring in remote areas, and the installation is sluggish and inflexible, the purpose of this utility model is to provide a solar-driven integrated gate device, which combines solar energy with the gate hydraulic unit, and uses Solar energy replaces alternating current as the power source of the hydraulic power unit, adapting to the characteristics of small and medium-sized gates with small driving force, which can significantly solve the technical problem of difficult AC wiring in remote areas, and can give full play to the convenient operation, simple wiring, convenient movement and simple installation of small and medium-sized gates characteristics, with better practicability.

本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:

一种太阳能驱动一体化闸门装置,包括闸门以及A solar-powered integrated gate device, comprising a gate and

太阳能动力源系统,所述太阳能动力源系统包括依次连接的太阳能电池板、蓄电池和直流电机驱动器;a solar power source system, the solar power source system comprising a solar panel, a battery and a DC motor driver connected in sequence;

液压动力单元系统,所述液压动力单元系统包括油箱、液压泵组、控制阀组以及液压缸;所述液压泵组包括直流电动机和设于油箱内的液压泵以及手动液压泵,所述直流电动机与所述直流电机驱动器连接;所述液压缸安装在闸门上,以使经电动液压泵供出的液压油经控制阀组进入液压缸而带动闸门启闭。A hydraulic power unit system, the hydraulic power unit system includes an oil tank, a hydraulic pump group, a control valve group and a hydraulic cylinder; the hydraulic pump group includes a DC motor, a hydraulic pump provided in the oil tank, and a manual hydraulic pump, the DC motor It is connected with the DC motor driver; the hydraulic cylinder is installed on the gate, so that the hydraulic oil supplied by the electric hydraulic pump enters the hydraulic cylinder through the control valve group to drive the gate to open and close.

可选地,所述控制阀组包括第一单向阀、电磁换向阀和双向液控单向阀,以使经油泵供出的液压油能够依次经过第一单向阀、电磁换向阀和双向液控单向阀进入液压缸。如此,通过太阳能电池板将收集到的能量储存在蓄电池之中,进而将蓄电池中储存的能量作为驱动直流电动机的能源,利用直流电动机带动油箱内的液压泵旋转,以使经液压泵供出的液压油经控制阀组进入液压缸而带动闸门启闭;具体地,第一单向阀的设计可有效保证液压油不会逆流进入液压泵,导致液压泵损坏;电磁换向阀的设计用于控制液压油的流动方向,进而改变闸门的运动方向;双向液控单向阀的设计以使当闸门的液压缸没有液压油进入时,双向液控单向阀可有效保证闸门锁定,保证设备与人员的安全;从而第一单向阀、电磁换向阀和双向液控单向阀在液压动力单元回路中得到合理应用,有效保证中小闸门利用太阳能作为动力源运行的稳定性,操作便捷。Optionally, the control valve group includes a first one-way valve, an electromagnetic reversing valve and a two-way hydraulic control one-way valve, so that the hydraulic oil supplied by the oil pump can sequentially pass through the first one-way valve, the electromagnetic reversing valve and the two-way hydraulic control one-way valve. The two-way hydraulic control check valve enters the hydraulic cylinder. In this way, the collected energy is stored in the battery through the solar panel, and then the energy stored in the battery is used as the energy to drive the DC motor, and the DC motor is used to drive the hydraulic pump in the oil tank to rotate, so that the hydraulic pressure supplied by the hydraulic pump can be driven. The oil enters the hydraulic cylinder through the control valve group to drive the gate to open and close; specifically, the design of the first check valve can effectively ensure that the hydraulic oil will not flow back into the hydraulic pump, resulting in damage to the hydraulic pump; the electromagnetic reversing valve is designed to control The flow direction of the hydraulic oil changes the movement direction of the gate; the design of the two-way hydraulic control check valve is so that when the hydraulic cylinder of the gate has no hydraulic oil entering, the two-way hydraulic control check valve can effectively ensure the gate lock and ensure the equipment and personnel. Therefore, the first one-way valve, the electromagnetic reversing valve and the two-way hydraulic control one-way valve are reasonably applied in the hydraulic power unit circuit, effectively ensuring the stability of the small and medium gates using solar energy as the power source, and the operation is convenient.

可选地,所述控制阀组还包括第二单向阀,以使经手动液压泵供出的液压油能够依次经过第二单向阀、电磁换向阀和双向液控单向阀进入液压缸。如此在上述电动机或电动液压泵无法工作的情况下,可利用手动液压泵为整个闸门液压动力单元提供液压油,进而控制闸门启闭,保障闸门在应急条件下顺利启闭。Optionally, the control valve group further includes a second one-way valve, so that the hydraulic oil supplied by the manual hydraulic pump can enter the hydraulic cylinder through the second one-way valve, the electromagnetic reversing valve and the two-way hydraulic control one-way valve in sequence. . In this way, when the above-mentioned electric motor or electric hydraulic pump cannot work, the manual hydraulic pump can be used to provide hydraulic oil for the entire gate hydraulic power unit, and then control the opening and closing of the gate to ensure the smooth opening and closing of the gate under emergency conditions.

可选地,所述电磁换向阀为带手动换向的电磁换向阀,所述电磁换向阀包括电磁铁A 和电磁铁B,所述电磁换向阀通过电源线与蓄电池连接,且电磁换向阀上配置有代替电磁铁 A和电磁铁B控制的手动按钮。如此在上述电动机或电动液压泵无法工作的情况下,可利用手动操作对电磁换向阀进行换向,进而控制液压油经过双向液控单向阀进入液压缸,进而保障闸门在应急条件下可顺利启闭。Optionally, the electromagnetic reversing valve is an electromagnetic reversing valve with manual reversing, the electromagnetic reversing valve includes an electromagnet A and an electromagnet B, the electromagnetic reversing valve is connected to the battery through a power cord, and The solenoid reversing valve is equipped with a manual button that replaces the control of electromagnet A and electromagnet B. In this way, when the above-mentioned electric motor or electric hydraulic pump cannot work, the electromagnetic reversing valve can be reversed by manual operation, and then the hydraulic oil can be controlled to enter the hydraulic cylinder through the two-way hydraulic control one-way valve, thereby ensuring that the gate can be operated under emergency conditions. Open and close smoothly.

可选地,在所述液压泵和手动液压泵的供油出口处共享一个配置的压力传感器,用以检测液压泵以及手动液压泵出口的压力,判断其是否正常工作,用以保证整个液压动力单元系统运行的稳定性。Optionally, a configured pressure sensor is shared at the oil supply outlet of the hydraulic pump and the manual hydraulic pump to detect the pressure of the hydraulic pump and the outlet of the manual hydraulic pump to determine whether it is working normally, so as to ensure the entire hydraulic power. The stability of unit system operation.

可选地,在所述液压泵和手动液压泵的供油出口处共享一个配置的溢流阀。本技术方案中溢流阀的设计作用在于作为安全阀使用,以使当系统的压力超过溢流阀的设定值时,溢流阀将进行打开,进而液压泵或手动液压泵供出的液压油将通过溢流阀流回油箱,液压油不再进入液压缸中,闸门保持原来位置不动,进而检测液压系统压力升高的原因,用以保证整个液压系统运行的安全性。Optionally, a configured relief valve is shared at the oil supply outlet of the hydraulic pump and the manual hydraulic pump. The design function of the relief valve in this technical solution is to be used as a safety valve, so that when the pressure of the system exceeds the set value of the relief valve, the relief valve will be opened, and the hydraulic oil supplied by the hydraulic pump or manual hydraulic pump will be opened. It will flow back to the oil tank through the relief valve, the hydraulic oil will no longer enter the hydraulic cylinder, and the gate will remain in its original position, and then detect the cause of the increase in the pressure of the hydraulic system to ensure the safety of the entire hydraulic system.

可选地,所述油箱上配置有液位计和过滤器。过滤器的设计用以进行过滤进入液压系统中的液压油的杂质,保证液压油的纯净度。Optionally, a level gauge and a filter are configured on the fuel tank. The filter is designed to filter the impurities of the hydraulic oil entering the hydraulic system to ensure the purity of the hydraulic oil.

可选地,还包括控制器和与控制器连接的位移传感器,所述闸门包括闸门支撑架和位于闸门支撑架内的闸门面板,所述位移传感器位于所述闸门支撑架上端,用以检测所述闸门面板的移动位移,并将闸门面板的位移信号传递给控制器。具体地,位移传感器通过信号线与控制器相连,将检测到控制面板的位移信号传递给控制器,进而判断闸门面板的位置,便于精度控制闸门面板的移动位置。Optionally, it also includes a controller and a displacement sensor connected to the controller, the gate includes a gate support frame and a gate panel located in the gate support frame, and the displacement sensor is located at the upper end of the gate support frame to detect the The movement and displacement of the gate panel are described, and the displacement signal of the gate panel is transmitted to the controller. Specifically, the displacement sensor is connected to the controller through a signal line, and transmits a displacement signal detected by the control panel to the controller, thereby judging the position of the gate panel, so as to precisely control the moving position of the gate panel.

可选地,所述液压动力单元系统位于闸门支撑架上远离位移传感器的一端,所述控制器与所述电磁换向阀连接。液压动力单元系统的安装设计位置,便于线路布局及安装,安装便捷,操作方便,便于直接为闸门液压缸输入液压油,同时不影响液压缸带动闸门面板进行上升或下降移动。Optionally, the hydraulic power unit system is located at one end of the gate support frame away from the displacement sensor, and the controller is connected to the electromagnetic reversing valve. The installation design position of the hydraulic power unit system is convenient for circuit layout and installation, convenient installation, and convenient operation. It is convenient to directly input hydraulic oil to the gate hydraulic cylinder without affecting the hydraulic cylinder to drive the gate panel to move up or down.

可选地,所述液压动力单元系统位于闸门支撑架上远离位移传感器的另一端,所述控制器与所述电磁换向阀连接。Optionally, the hydraulic power unit system is located at the other end of the gate support frame away from the displacement sensor, and the controller is connected to the electromagnetic reversing valve.

可选地,所述液压缸为单活塞杆缸,且单活塞杆缸沿闸门支撑架上端中部穿过闸门支撑架与闸门面板上端固定连接,单活塞杆缸包括油缸无杆腔和油缸有杆腔,当所述电磁铁A 通电时,液压油经过双向液控单向阀,进入油缸无杆腔,所述闸门面板下落;当所述电磁铁B通电时,液压油液经过双向液控单向阀,进入油缸有杆腔,所述闸门面板上升。Optionally, the hydraulic cylinder is a single-piston-rod cylinder, and the single-piston-rod cylinder passes through the gate support frame along the middle of the upper end of the gate support frame and is fixedly connected to the upper end of the gate panel, and the single-piston-rod cylinder includes an oil cylinder rodless cavity and an oil cylinder with a rod. When the electromagnet A is energized, the hydraulic oil enters the rodless cavity of the cylinder through the two-way hydraulic control check valve, and the gate panel falls; when the electromagnet B is energized, the hydraulic oil passes through the two-way hydraulic control check valve. To the valve, into the cylinder with rod cavity, the gate panel rises.

如上所述,本实用新型相对于现有技术至少具有如下有益效果:As mentioned above, the present invention has at least the following beneficial effects relative to the prior art:

1.本实用新型闸门装置的设计可有效将太阳能电源与闸门液压动力单元结合起来,利用太阳能作为电源输出的直流电代替现有交流电作为液压动力单元的动力源,可有效解决中小型闸门在偏远地区交流电布线困难的技术难题,并可有效解决中小型闸门在偏远地区动力不足,安装呆滞不灵活,且操作费时费力的技术问题。1. The design of the gate device of the present utility model can effectively combine the solar power source with the gate hydraulic power unit, and use the solar energy as the direct current output of the power source to replace the existing alternating current as the power source of the hydraulic power unit, which can effectively solve the problem of small and medium-sized gates in remote areas. The technical problem of AC wiring is difficult, and it can effectively solve the technical problems of insufficient power for small and medium-sized gates in remote areas, sluggish and inflexible installation, and time-consuming and laborious operation.

2.本实用新型闸门装置适应于中小型闸门特点,由于其驱动力较小,太阳能电池板完全能够为它提供足够的能源,不仅可有效解决中小型闸门在偏远地区交流电布线的问题,布线简洁,且可有效节约能源,能够充分发挥中小闸门操作便捷,布线简洁,移动方便,安装简单的特性,具有较好的实用性。2. The gate device of the present utility model is suitable for the characteristics of small and medium-sized gates. Due to its small driving force, the solar panel can provide enough energy for it, which can not only effectively solve the problem of AC wiring of small and medium-sized gates in remote areas, and the wiring is concise. , and can effectively save energy, can give full play to the characteristics of small and medium-sized gates, which are convenient to operate, simple in wiring, convenient in movement, and simple in installation, and have good practicability.

3.本实用新型液压动力单元系统中配置有手动液压泵,同时电磁换向阀为带手动换向的电磁换向阀,能够在直流电动机或电动液压泵无法工作的情况下,利用手动液压泵为整个闸门液压动力单元提供液压油,并利用手动操作对电磁换向阀进行换向,进而控制液压油经过双向液控单向阀进入液压缸,进而保障闸门在应急条件下可顺利启闭;本实用新型液压系统运行具有较好的稳定性及安全性,在实践过程中具有较好的实用性,使用寿命长。3. The hydraulic power unit system of the present utility model is equipped with a manual hydraulic pump, and the electromagnetic reversing valve is an electromagnetic reversing valve with manual reversing, which can utilize the manual hydraulic pump when the DC motor or the electric hydraulic pump cannot work. Provide hydraulic oil for the entire gate hydraulic power unit, and use manual operation to reverse the direction of the electromagnetic reversing valve, and then control the hydraulic oil to enter the hydraulic cylinder through the two-way hydraulic control check valve, thereby ensuring that the gate can be smoothly opened and closed under emergency conditions; The hydraulic system of the utility model has good stability and safety in operation, good practicability in practice and long service life.

附图说明Description of drawings

本实用新型将通过具体实施例并参照附图的方式说明,其中The present invention will be described by way of specific embodiments and with reference to the accompanying drawings, wherein

图1是本实用新型实施例太阳能驱动一体化闸门装置的结构示意图;1 is a schematic structural diagram of a solar-powered integrated gate device according to an embodiment of the present invention;

图2是本实用新型实施例图1中液压动力单元系统的结构示意图;FIG. 2 is a schematic structural diagram of the hydraulic power unit system in FIG. 1 according to the embodiment of the present invention;

图3是本实用新型实施例图2的局部剖视图;Fig. 3 is the partial sectional view of Fig. 2 of the present utility model embodiment;

图4是本实用新型实施例图2另一视角的示意图;FIG. 4 is a schematic diagram of another perspective of FIG. 2 according to the embodiment of the present invention;

图5是本实用新型实施例动力系统的原理图。FIG. 5 is a schematic diagram of the power system of the embodiment of the present invention.

附图标记说明:10-闸门;11-闸门支撑架;12-闸门面板;20-太阳能动力源系统;21- 太阳能电池板;22-蓄电池;30-液压动力单元系统;31-油箱;32-直流电动机;33-齿轮泵; 34-电磁换向阀;35-双向液控单向阀;36-手动液压泵;37-压力传感器;38-溢流阀;39-液位计;40-液压缸;41-第一单向阀;42-第二单向阀;50-位移传感器。Description of reference numerals: 10-gate; 11-gate support frame; 12-gate panel; 20-solar power source system; 21-solar panel; 22-battery; 30-hydraulic power unit system; 31-fuel tank; 32- DC motor; 33-gear pump; 34-electromagnetic reversing valve; 35-two-way hydraulic control check valve; 36-manual hydraulic pump; 37-pressure sensor; 38-relief valve; 39-liquid level gauge; 40-hydraulic cylinder; 41-first one-way valve; 42-second one-way valve; 50-displacement sensor.

具体实施方式Detailed ways

本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or all disclosed steps in a method or process, may be combined in any way except mutually exclusive features and/or steps.

本说明书(包括任何附加权利要求、摘要)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any accompanying claims, abstract), unless expressly stated otherwise, may be replaced by other equivalent or alternative features serving a similar purpose. That is, unless expressly stated otherwise, each feature is but one example of a series of equivalent or similar features.

实施例一Example 1

实施例基本如图1至图5所示:本实施例提供了一种太阳能驱动一体化闸门装置,适应于在偏远地区布置的小型闸门,闸门装置包括闸门10以及太阳能动力源系统20和压动力单元系统,太阳能动力源系统20包括依次连接的太阳能电池板21、蓄电池22和直流电机驱动器;液压动力单元系统30包括油箱31、液压泵组、控制阀组以及液压缸40;液压泵组包括直流电动机32和设于油箱31内的液压泵,液压泵可以为齿轮泵,叶片泵或柱塞泵等,本实施例液压泵优选为齿轮泵33;直流电动机32与直流电机驱动器连接,直流电动机32通过联轴器与齿轮泵相连,直流电动机32用于带动齿轮泵旋转;液压缸40安装在闸门10上,以使经齿轮泵33供出的液压油经控制阀组进入液压缸40而带动闸门10启闭。The embodiment is basically shown in Figures 1 to 5: This embodiment provides a solar-powered integrated gate device, which is suitable for small gates arranged in remote areas. The gate device includes a gate 10, a solar power source system 20 and a pressure force. The unit system, the solar power source system 20 includes a solar panel 21, a battery 22 and a DC motor driver connected in sequence; the hydraulic power unit system 30 includes an oil tank 31, a hydraulic pump group, a control valve group and a hydraulic cylinder 40; the hydraulic pump group includes a DC The electric motor 32 and the hydraulic pump provided in the oil tank 31, the hydraulic pump can be a gear pump, a vane pump or a plunger pump, etc. The hydraulic pump in this embodiment is preferably a gear pump 33; the DC motor 32 is connected with the DC motor driver, and the DC motor 32 It is connected with the gear pump through the coupling, and the DC motor 32 is used to drive the gear pump to rotate; the hydraulic cylinder 40 is installed on the gate 10, so that the hydraulic oil supplied by the gear pump 33 enters the hydraulic cylinder 40 through the control valve group and drives the gate 10 open and close.

具体地,闸门10包括闸门支撑架11和位于闸门支撑架11内的闸门面板12,闸门支撑架11呈矩形状,闸门面板12内嵌于闸门支撑架11内侧并能够沿闸门支撑架11上升或下降滑动;在液压缸40为单活塞杆缸,且单活塞杆缸沿闸门支撑架11上端中部穿过闸门支撑架11与闸门面板12上端固定连接;本实施例还提供有控制器和与控制器连接的位移传感器50,位移传感器50位于闸门支撑架11上部左端,本实施例提供的位移传感器50具体为拉线式传感器,拉线式传感器的感应探头对应于闸门面板12,用以检测闸门面板12的移动位移,位移传感器50通过信号线与控制器相连,将检测到控制面板的位移信号传递给控制器,进而判断闸门面板12的位置,便于精度控制闸门面板12的移动位置;本实施例中控制器位于控制柜(未示出)中,太阳能电池板21通过通过阳光照射获取能源,能量储存于蓄电池22之中,蓄电池22和直流电机驱动器安置在控制柜中;蓄电池22与直流电机驱动器相连,直流电机驱动器与直流电动机32相连,并在其中设置开关,用于控制直流电动机32的启动与停止。Specifically, the gate 10 includes a gate support frame 11 and a gate panel 12 located in the gate support frame 11 , the gate support frame 11 is rectangular, and the gate panel 12 is embedded in the inner side of the gate support frame 11 and can rise along the gate support frame 11 or The hydraulic cylinder 40 is a single piston rod cylinder, and the single piston rod cylinder passes through the gate support frame 11 along the middle of the upper end of the gate support frame 11 and is fixedly connected to the upper end of the gate panel 12; this embodiment also provides a controller and a control The displacement sensor 50 is connected to the device. The displacement sensor 50 is located at the upper left end of the gate support frame 11. The displacement sensor 50 provided in this embodiment is a pull-wire sensor, and the sensing probe of the pull-wire sensor corresponds to the gate panel 12 and is used to detect the gate panel 12. The displacement sensor 50 is connected with the controller through the signal line, and transmits the displacement signal detected by the control panel to the controller, and then judges the position of the gate panel 12, which is convenient to accurately control the moving position of the gate panel 12; in this embodiment The controller is located in the control cabinet (not shown), the solar panel 21 obtains energy through sunlight irradiation, and the energy is stored in the storage battery 22, and the storage battery 22 and the DC motor driver are arranged in the control cabinet; the storage battery 22 is connected with the DC motor driver. , the DC motor driver is connected with the DC motor 32 , and a switch is set therein to control the start and stop of the DC motor 32 .

本实施例液压动力单元系统30位于闸门支撑架11上远离位移传感器50的一端,即本闸门支撑架11上部右端,其中液压动力单元系统30中控制阀组包括第一单向阀41、电磁换向阀34和双向液控单向阀,以使经油泵供出的液压油能够依次经过第一单向阀41、电磁换向阀34和双向液控单向阀进入液压缸40,如此,通过太阳能电池板21将收集到的能量储存在蓄电池22之中,进而将蓄电池22中储存的能量作为驱动直流电动机32的能源,利用直流电动机32带动油箱31内的齿轮泵33旋转,以使经齿轮泵33供出的液压油经控制阀组进入液压缸40而带动闸门10启闭;具体地,第一单向阀41的设计可有效保证液压油不会逆流进入齿轮泵33,导致齿轮泵33损坏;电磁换向阀34的设计用于控制液压油的流动方向,进而改变闸门10的运动方向;双向液控单向阀的设计以使当闸门10的液压缸40 没有液压油进入时,双向液控单向阀可有效保证闸门10锁定,保证设备与人员的安全;从而第一单向阀41、电磁换向阀34和双向液控单向阀在液压动力单元回路中得到合理应用,有效保证中小闸门10利用太阳能作为动力源运行的稳定性,操作便捷。The hydraulic power unit system 30 of this embodiment is located at the end of the gate support frame 11 away from the displacement sensor 50 , that is, the upper right end of the gate support frame 11 , wherein the control valve group in the hydraulic power unit system 30 includes a first one-way valve 41 , an electromagnetic switch The direction valve 34 and the two-way hydraulic control one-way valve enable the hydraulic oil supplied by the oil pump to enter the hydraulic cylinder 40 through the first one-way valve 41, the electromagnetic reversing valve 34 and the two-way hydraulic control one-way valve in turn. The battery plate 21 stores the collected energy in the battery 22, and then uses the energy stored in the battery 22 as the energy to drive the DC motor 32, and uses the DC motor 32 to drive the gear pump 33 in the fuel tank 31 to rotate, so that the gear pump 33 rotates through the gear pump. The hydraulic oil supplied by 33 enters the hydraulic cylinder 40 through the control valve group and drives the gate 10 to open and close; specifically, the design of the first one-way valve 41 can effectively ensure that the hydraulic oil does not flow back into the gear pump 33, resulting in damage to the gear pump 33; The electromagnetic reversing valve 34 is designed to control the flow direction of the hydraulic oil, thereby changing the movement direction of the gate 10; The one-way valve can effectively ensure the lock of the gate 10 and ensure the safety of equipment and personnel; thus the first one-way valve 41, the electromagnetic reversing valve 34 and the two-way hydraulic control one-way valve are reasonably applied in the hydraulic power unit circuit, effectively ensuring the small and medium-sized The gate 10 utilizes solar energy as a power source for stable operation and convenient operation.

进一步地,在齿轮泵33和手动液压泵36的供油出口处共享一个配置的压力传感器37,用以检测齿轮泵33以及手动液压泵36出口的压力,判断其是否正常工作,用以保证整个液压动力单元系统30运行的稳定性;在齿轮泵33和手动液压泵36的供油出口共享一个配置的溢流阀38,本实施例中溢流阀38的设计作用在于作为安全阀使用,以使当系统的压力超过溢流阀38的设定值时,溢流阀38将进行打开,进而齿轮泵33或手动液压泵36供出的液压油将通过溢流阀38流回油箱31,液压油不再进入液压缸40中,闸门10保持原来位置不动,进而检测液压系统压力升高的原因,用以保证整个液压系统运行的安全性;本实施例液压动力单元系统30的正常工作压力为9MPa,将溢流阀38的安全值设定为11MPa,当系统压力高于设定值时,溢流阀38打开,液压油不再流向液压缸40,而是经位于油箱 31内的回油管回流至油箱31内。Further, a configured pressure sensor 37 is shared at the oil supply outlet of the gear pump 33 and the manual hydraulic pump 36 to detect the pressure at the outlet of the gear pump 33 and the manual hydraulic pump 36 to determine whether they are working normally, so as to ensure the entire The stability of the operation of the hydraulic power unit system 30; the oil supply outlet of the gear pump 33 and the manual hydraulic pump 36 share a configured relief valve 38. In this embodiment, the relief valve 38 is designed to be used as a safety valve to When the pressure of the system exceeds the set value of the relief valve 38, the relief valve 38 will be opened, and then the hydraulic oil supplied by the gear pump 33 or the manual hydraulic pump 36 will flow back to the oil tank 31 through the relief valve 38, and the hydraulic oil will flow back to the oil tank 31. No longer entering the hydraulic cylinder 40, the gate 10 keeps its original position, and then detects the reason for the increase in the pressure of the hydraulic system to ensure the safety of the entire hydraulic system; the normal working pressure of the hydraulic power unit system 30 in this embodiment is 9MPa, the safety value of the relief valve 38 is set to 11MPa, when the system pressure is higher than the set value, the relief valve 38 is opened, and the hydraulic oil no longer flows to the hydraulic cylinder 40, but passes through the oil return pipe located in the oil tank 31. back into the fuel tank 31 .

如图4所示,在油箱31上配置有液位计39,在邮箱内配置有过滤器(未示出),过滤器的设计用以进行过滤进入液压系统中的液压油的杂质,保证液压油的纯净度;本实施例电磁换向阀34包括电磁铁A和电磁铁B,在电磁换向阀34上设置有为电磁换向阀34控制供电的两个24V插头,分别对应电磁换向阀34内的电磁铁A和电磁铁B。As shown in FIG. 4 , a level gauge 39 is arranged on the oil tank 31, and a filter (not shown) is arranged in the mailbox. The filter is designed to filter impurities in the hydraulic oil entering the hydraulic system to ensure hydraulic pressure. The purity of the oil; the electromagnetic reversing valve 34 in this embodiment includes an electromagnet A and an electromagnet B, and two 24V plugs for the electromagnetic reversing valve 34 to control the power supply are provided on the electromagnetic reversing valve 34, respectively corresponding to the electromagnetic reversing Electromagnet A and Electromagnet B in valve 34 .

本实施例的具体实施方式为:通过直流电机驱动器控制直流电动机32启动,直流电动机32启动带动齿轮泵旋转,位于油箱31内的齿轮泵吸油管吸入油箱31内的液压油并将液压油供出,液压油通过第一单向阀41进入电磁换向阀34,利用电磁换向阀34的电磁铁A和电磁铁B控制电磁换向阀34的运动方向,当电磁铁A通24V电时,液压油经过双向液控单向阀,进入油缸无杆腔,闸门面板12下落;当电磁铁B通24V电时,液压油经过双向液控单向阀,进入油缸有杆腔,闸门面板12上升;本实施例24V电由控制柜中蓄电池22引出,利用太阳能转换储存在蓄电池22中的能量为电磁换向阀34供电;如此本实施例中利用位移传感器50将检测到的闸门面板12的位移信号传递给控制器,用于判断闸门面板12 的位置,控制器被配置为控制闸门10运动到预定位置时,将给电磁铁A或电磁铁B控制信号,对电磁铁A或电磁铁B进行断电;当电磁铁A与B都不通电时,闸门面板12将停止在原有位置不再运动。The specific implementation of this embodiment is as follows: the DC motor 32 is controlled to start up by the DC motor driver, the DC motor 32 starts to drive the gear pump to rotate, the gear pump oil suction pipe located in the oil tank 31 sucks the hydraulic oil in the oil tank 31 and supplies the hydraulic oil, The hydraulic oil enters the electromagnetic reversing valve 34 through the first one-way valve 41, and the electromagnet A and the electromagnet B of the electromagnetic reversing valve 34 are used to control the movement direction of the electromagnetic reversing valve 34. When the electromagnet A is connected to 24V, the hydraulic The oil passes through the two-way hydraulic control check valve and enters the rodless cavity of the cylinder, and the gate panel 12 falls; when the electromagnet B is connected to 24V electricity, the hydraulic oil passes through the two-way hydraulic control check valve, enters the cylinder rod cavity, and the gate panel 12 rises; In this embodiment, the 24V electricity is drawn from the battery 22 in the control cabinet, and the energy stored in the battery 22 is converted by solar energy to supply power to the electromagnetic reversing valve 34; in this way, the displacement sensor 50 is used in this embodiment to detect the displacement signal of the gate panel 12 It is transmitted to the controller for judging the position of the gate panel 12. The controller is configured to control the gate 10 to move to a predetermined position, and will send a control signal to the electromagnet A or the electromagnet B to turn off the electromagnet A or the electromagnet B. When the electromagnets A and B are not energized, the gate panel 12 will stop at the original position and no longer move.

由上所述,本实施例闸门装置的设计可有效将太阳能电源与闸门10液压动力单元结合起来,适应于中小型闸门特点,由于其驱动力较小,太阳能电池板完全能够为它提供足够的能源,利用太阳能作为电源输出的直流电代替现有交流电作为液压动力单元的动力源,可有效解决中小型闸门10在偏远地区交流电布线困难的技术难题,并可有效解决中小型闸门10在偏远地区动力不足,安装呆滞不灵活,且操作费时费力的技术问题,能够充分发挥中小闸门10操作便捷,布线简洁,移动方便,安装简单的特性,在实践应用中具有较好的实用性。From the above, the design of the gate device in this embodiment can effectively combine the solar power supply with the hydraulic power unit of the gate 10, which is suitable for the characteristics of small and medium-sized gates. Energy, using solar energy as the direct current output of the power supply instead of the existing alternating current as the power source of the hydraulic power unit, can effectively solve the technical problem of the difficulty of AC wiring of the small and medium-sized gate 10 in remote areas, and can effectively solve the problem of the power of the small and medium-sized gate 10 in remote areas. Insufficient, sluggish and inflexible installation, and time-consuming and labor-intensive technical problems, the small and medium-sized gate 10 can give full play to the characteristics of convenient operation, simple wiring, convenient movement, and simple installation, and has good practicability in practical applications.

实施例二Embodiment 2

实施例二与实施例一基本相同,其不同之处在于:如图5所示,为保证电动机或齿轮泵33无法工作的情况下,闸门10也能够顺利启闭,本实施例液压动力单元系统30液压泵组具体还包括设于油箱31内的手动液压泵36,控制阀组还包括第二单向阀42,以使经手动液压泵36供出的液压油能够依次经过第二单向阀42、电磁换向阀34和双向液控单向阀进入液压缸40。手动液压泵与齿轮泵和直流电动机组成的装置效果类似,都是供出液压油进入液压缸;手动液压泵一般只在电动机和齿轮泵不工作的情况下工作,第二单向阀42与第一单向阀41的结构及型号相同,第二单向阀的设计用以保证使用手动液压泵时,能够为液压缸提供足够压力的液压油,如果液压油逆流,将不能驱动液压缸;如此在上述电动机或齿轮泵33无法工作的情况下,可利用手动液压泵36为整个闸门10液压动力单元提供液压油,进而控制闸门10启闭,保障闸门10在应急条件下顺利启闭。The second embodiment is basically the same as the first embodiment, except that: as shown in FIG. 5 , in order to ensure that the gate 10 can also be opened and closed smoothly under the condition that the motor or the gear pump 33 cannot work, the hydraulic power unit system of this embodiment 30 The hydraulic pump group further includes a manual hydraulic pump 36 arranged in the oil tank 31, and the control valve group also includes a second one-way valve 42, so that the hydraulic oil supplied by the manual hydraulic pump 36 can pass through the second one-way valve 42 in turn. , the electromagnetic reversing valve 34 and the two-way hydraulic control one-way valve enter the hydraulic cylinder 40 . The effect of the manual hydraulic pump is similar to the device composed of the gear pump and the DC motor, both of which supply hydraulic oil into the hydraulic cylinder; the manual hydraulic pump generally only works when the motor and the gear pump are not working, and the second check valve 42 and the first one. The structure and model of the check valve 41 are the same. The design of the second check valve is to ensure that when the manual hydraulic pump is used, it can provide hydraulic oil with sufficient pressure to the hydraulic cylinder. If the hydraulic oil flows back, the hydraulic cylinder will not be driven; When the above-mentioned electric motor or gear pump 33 cannot work, the manual hydraulic pump 36 can be used to provide hydraulic oil for the hydraulic power unit of the entire gate 10, and then control the opening and closing of the gate 10 to ensure that the gate 10 can be smoothly opened and closed under emergency conditions.

同时,电磁换向阀34为带手动换向的电磁换向阀34,同时电磁换向阀34包括电磁铁A和电磁铁B,电磁换向阀34通过电源线与蓄电池22连接,且电磁换向阀34上配置有代替电磁铁A和电磁铁B控制的手动按钮。如此在上述电动机或齿轮泵33无法工作的情况下,可利用手动操作对电磁换向阀34进行换向,进而控制液压油经过双向液控单向阀进入液压缸40,进而保障闸门10在应急条件下可顺利启闭。At the same time, the electromagnetic reversing valve 34 is an electromagnetic reversing valve 34 with manual reversing. Meanwhile, the electromagnetic reversing valve 34 includes an electromagnet A and an electromagnet B. The electromagnetic reversing valve 34 is connected to the battery 22 through a power cord, and the electromagnetic reversing valve 34 is connected to the battery 22 through a power cord. The direction valve 34 is provided with a manual button instead of the control of the electromagnet A and the electromagnet B. In this way, when the above-mentioned electric motor or gear pump 33 cannot work, the electromagnetic reversing valve 34 can be reversed by manual operation, and then the hydraulic oil can be controlled to enter the hydraulic cylinder 40 through the two-way hydraulic control one-way valve, thereby ensuring that the gate 10 is in emergency. It can be opened and closed smoothly under the conditions.

本实施例的具体实施方式为:通过驱动手动液压泵36旋转,位于油箱31内的手动泵吸油管吸入油箱31内的液压油并将液压油供出,同时电磁换向阀34同样带有应急操作按钮,按动手动按钮带动电磁换向阀34进行换向,进而液压油流入双向液控单向阀,进入相应的液压缸40油缸无杆腔或油缸有杆腔内,以使闸门面板12下落或上升,进而保障闸门 10在应急条件下可顺利启闭;由此本闸门装置液压系统运行具有较好的稳定性及安全性,在实践过程中具有较好的实用性,使用寿命长。The specific implementation of this embodiment is: by driving the manual hydraulic pump 36 to rotate, the manual pump oil suction pipe located in the oil tank 31 sucks the hydraulic oil in the oil tank 31 and supplies the hydraulic oil, and the electromagnetic reversing valve 34 also has emergency operation. button, press the manual button to drive the electromagnetic reversing valve 34 for reversing, and then the hydraulic oil flows into the two-way hydraulic control one-way valve, and enters the corresponding hydraulic cylinder 40, the cylinder rodless cavity or the cylinder rod cavity, so that the gate panel 12 falls. or rise, thereby ensuring that the gate 10 can be opened and closed smoothly under emergency conditions; therefore, the hydraulic system of the gate device has good stability and safety in operation, and has good practicability and long service life in practice.

以上所述,仅为本实用新型的较佳实施例,并不用以限制本实用新型,本实用新型的专利保护范围以权利要求书为准,凡是运用本实用新型的说明书及附图内容所作的等同结构变化,同理均应包含在本实用新型的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. The scope of patent protection of the present utility model is subject to the claims. Equivalent structural changes should be included in the protection scope of the present invention.

Claims (10)

1.一种太阳能驱动一体化闸门装置,其特征在于:包括闸门以及1. A solar-powered integrated gate device, characterized in that: comprising a gate and 太阳能动力源系统,所述太阳能动力源系统包括依次连接的太阳能电池板、蓄电池和直流电机驱动器;a solar power source system, the solar power source system comprising a solar panel, a battery and a DC motor driver connected in sequence; 液压动力单元系统,所述液压动力单元系统包括油箱、液压泵组、控制阀组以及液压缸;所述液压泵组包括直流电动机和设于油箱内的液压泵以及手动液压泵,所述直流电动机与所述直流电机驱动器连接;所述液压缸安装在闸门上,以使经液压泵供出的液压油经控制阀组进入液压缸而带动闸门启闭。A hydraulic power unit system, the hydraulic power unit system includes an oil tank, a hydraulic pump group, a control valve group and a hydraulic cylinder; the hydraulic pump group includes a DC motor, a hydraulic pump provided in the oil tank, and a manual hydraulic pump, the DC motor It is connected with the DC motor driver; the hydraulic cylinder is installed on the gate, so that the hydraulic oil supplied by the hydraulic pump enters the hydraulic cylinder through the control valve group to drive the gate to open and close. 2.根据权利要求1所述的太阳能驱动一体化闸门装置,其特征在于:所述控制阀组包括第一单向阀、电磁换向阀和双向液控单向阀,以使经液压泵供出的液压油能够依次经过第一单向阀、电磁换向阀和双向液控单向阀进入液压缸。2 . The solar-powered integrated gate device according to claim 1 , wherein the control valve group comprises a first check valve, an electromagnetic reversing valve and a two-way hydraulic control check valve, so that the hydraulic pump can supply the gate. 3 . The hydraulic oil can enter the hydraulic cylinder through the first one-way valve, the electromagnetic reversing valve and the two-way hydraulic control one-way valve in sequence. 3.根据权利要求1所述的太阳能驱动一体化闸门装置,其特征在于:所述控制阀组还包括第二单向阀,以使经手动液压泵供出的液压油能够依次经过第二单向阀、电磁换向阀和双向液控单向阀进入液压缸。3 . The solar-powered integrated gate device according to claim 1 , wherein the control valve group further comprises a second one-way valve, so that the hydraulic oil supplied by the manual hydraulic pump can pass through the second one-way valve in sequence. 4 . The valve, solenoid reversing valve and two-way hydraulic control check valve enter the hydraulic cylinder. 4.根据权利要求3所述的太阳能驱动一体化闸门装置,其特征在于:所述电磁换向阀为带手动换向的电磁换向阀,所述电磁换向阀包括电磁铁A和电磁铁B,所述电磁换向阀通过电源线与蓄电池连接,且电磁换向阀上配置有代替电磁铁A和电磁铁B控制的手动按钮。4. The solar-powered integrated gate device according to claim 3, wherein the electromagnetic reversing valve is an electromagnetic reversing valve with manual reversing, and the electromagnetic reversing valve comprises an electromagnet A and an electromagnet B. The electromagnetic reversing valve is connected to the battery through a power cord, and the electromagnetic reversing valve is equipped with a manual button instead of the control of the electromagnet A and the electromagnet B. 5.根据权利要求4所述的太阳能驱动一体化闸门装置,其特征在于:在所述液压泵和手动液压泵的供油出口处均共享一个配置的压力传感器。5 . The solar-powered integrated gate device according to claim 4 , wherein a pressure sensor is shared at the oil supply outlet of the hydraulic pump and the manual hydraulic pump. 6 . 6.根据权利要求5所述的太阳能驱动一体化闸门装置,其特征在于:在所述液压泵和手动液压泵的供油出口处均共享一个配置的溢流阀。6 . The solar-powered integrated gate device according to claim 5 , wherein a relief valve is shared at the oil supply outlet of the hydraulic pump and the manual hydraulic pump. 7 . 7.根据权利要求1所述的太阳能驱动一体化闸门装置,其特征在于:所述油箱上配置有液位计和过滤器。7 . The solar-powered integrated gate device according to claim 1 , wherein the oil tank is provided with a liquid level gauge and a filter. 8 . 8.根据权利要求4-6任一项所述的一种太阳能驱动一体化闸门装置,其特征在于:还包括控制器和与控制器连接的位移传感器,所述闸门包括闸门支撑架和位于闸门支撑架内的闸门面板,所述位移传感器位于所述闸门支撑架上端,用以检测所述闸门面板的移动位移,并将闸门面板的位移信号传递给控制器。8. A solar-powered integrated gate device according to any one of claims 4-6, characterized in that: it further comprises a controller and a displacement sensor connected with the controller, and the gate comprises a gate support frame and a gate located at the gate For the gate panel in the support frame, the displacement sensor is located at the upper end of the gate support frame to detect the movement and displacement of the gate panel, and transmit the displacement signal of the gate panel to the controller. 9.根据权利要求8所述的一种太阳能驱动一体化闸门装置,其特征在于:所述液压动力单元系统位于闸门支撑架上远离位移传感器的一端,所述控制器与所述电磁换向阀连接。9 . The solar-powered integrated gate device according to claim 8 , wherein the hydraulic power unit system is located at the end of the gate support frame away from the displacement sensor, and the controller and the electromagnetic reversing valve connect. 10.根据权利要求9所述的一种太阳能驱动一体化闸门装置,其特征在于:所述液压缸为单活塞杆缸,且单活塞杆缸沿闸门支撑架上端中部穿过闸门支撑架与闸门面板上端固定连接,单活塞杆缸包括油缸无杆腔和油缸有杆腔,当所述电磁铁A通电时,液压油经过双向液控单向阀,进入油缸无杆腔,所述闸门面板下落;当所述电磁铁B通电时,液压油液经过双向液控单向阀,进入油缸有杆腔,所述闸门面板上升。10 . The solar-driven integrated gate device according to claim 9 , wherein the hydraulic cylinder is a single piston rod cylinder, and the single piston rod cylinder passes through the gate support frame and the gate along the middle of the upper end of the gate support frame. 11 . The upper end of the panel is fixedly connected. The single-piston rod cylinder includes a rodless cavity of the oil cylinder and a rod cavity of the oil cylinder. When the electromagnet A is energized, the hydraulic oil passes through the two-way hydraulic control check valve and enters the rodless cavity of the oil cylinder, and the gate panel falls. ; When the electromagnet B is energized, the hydraulic oil passes through the two-way hydraulic control one-way valve and enters the rod cavity of the oil cylinder, and the gate panel rises.
CN201922307592.2U 2019-12-20 2019-12-20 Solar drive integration gate device Expired - Fee Related CN211501817U (en)

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