CN211498078U - Full-automatic embroidery system - Google Patents
Full-automatic embroidery system Download PDFInfo
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- CN211498078U CN211498078U CN201921668424.XU CN201921668424U CN211498078U CN 211498078 U CN211498078 U CN 211498078U CN 201921668424 U CN201921668424 U CN 201921668424U CN 211498078 U CN211498078 U CN 211498078U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000009956 embroidering Methods 0.000 claims description 49
- 230000010365 information processing Effects 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 21
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 6
- 238000009432 framing Methods 0.000 description 40
- 238000012545 processing Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model discloses a full-automatic embroidery system, including server, at least one embroidery equipment, at least one automatic frame equipment of sending, at least one terminal equipment, the server is connected with embroidery equipment, automatic frame equipment of sending, terminal equipment respectively, realizes the two-way transmission of information, automatic frame equipment of sending is connected with terminal equipment and embroidery equipment respectively for get send the tabouret; above-mentioned full-automatic embroidery system sets up through server, embroidery equipment, the cooperation of sending frame equipment, terminal equipment voluntarily to the server is the core, has formed the information exchange transmission between server and embroidery equipment, the automatic frame equipment of sending, the terminal equipment, makes whole embroidery process accomplish voluntarily, has improved work efficiency, has reduced the cost of labor.
Description
Technical Field
The utility model relates to an embroidery machine technical field specifically is full-automatic embroidery system.
Background
Embroidery machines, as the name implies, are embroidery machines or embroidery machines. When the embroidery is just separated from the manual embroidery, the embroidery machine is not really an embroidery machine at that time, because the embroidery machine at that time uses the traditional sewing machine, a bottom plate with a small round hole is replaced, the needle of the sewing machine continuously goes in and out, and the cloth tightened by an embroidery frame is held by hand to move back and forth, practically speaking, the embroidery machine is still a hand embroidery machine.
Through development for many years, full-automatic embroidery is realized in the embroidery machine, and embroidery work can be finished in an embroidery frame by storing embroidery patterns in the embroidery machine; however, the current work of installing or removing the embroidery frame from the embroidery machine needs a lot of manual work, which results in the increase of labor cost, and the automatic production is not completely realized.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model provides a full-automatic embroidery system.
A full-automatic embroidery system comprises a server, at least one embroidery device, at least one automatic frame feeding device and at least one terminal device, wherein the server is respectively connected with the embroidery device, the automatic frame feeding device and the terminal device to realize bidirectional information transmission, and the automatic frame feeding device is respectively connected with the terminal device and the embroidery device and used for taking and feeding embroidery frames.
Above-mentioned full-automatic embroidery system sets up through server, embroidery equipment, the cooperation of sending frame equipment, terminal equipment voluntarily to the server is the core, has formed the information exchange transmission between server and embroidery equipment, the automatic frame equipment of sending, the terminal equipment, makes whole embroidery process accomplish voluntarily, has improved work efficiency, has reduced the cost of labor.
In one embodiment, the server includes an information processing module, configured to receive, in real time, device status information sent by the embroidery device, the automatic frame sending device, and the terminal device.
One embodiment of the automatic frame conveying equipment comprises a conveying mechanism and a framing mechanism, wherein the framing mechanism is detachably mounted on the conveying mechanism and is used for conveying, mounting and dismounting the embroidery frame.
In one embodiment, the terminal device includes an embroidery frame installation device and an information processing device, the information processing device is used for performing data transmission with the server, and the embroidery frame installation device is used for placing the installed embroidery frame.
In one embodiment, the embroidery frame is provided with an RFID tag.
The working method of the full-automatic embroidering system,
firstly, a server acquires and stores order information;
secondly, the server sends the work order information to the terminal equipment;
thirdly, the terminal equipment completes framing according to the work order information and stores the work order information in the embroidery frame;
fourthly, the terminal equipment sends the framing completion information to the server;
fifthly, the server sends the information of frame taking to the automatic frame sending equipment;
sixthly, automatically sending the frame to equipment to obtain the address information of the tabouret and taking away the tabouret;
seventhly, automatically feeding the frame equipment to install the embroidery frame on the embroidery equipment;
eighthly, acquiring the worksheet information on the embroidery frame and sending the worksheet information to the server by the embroidery equipment;
ninthly, the server sends the embroidery patterns to embroidery equipment;
tenth, finishing embroidering work on the tabouret according to the embroidering patterns by the embroidering equipment;
step ten, the embroidery equipment sends the information of finishing the embroidery to the server;
step ten, the server sends information for receiving the tabouret to automatic frame sending equipment;
and step thirteen, the automatic frame conveying equipment conveys the embroidery frame which is finished to the appointed frame placing area.
In one embodiment, before the second step, the server determines whether the terminal device is in a normal operating state according to information sent by the terminal device in real time.
In one embodiment, before the fifth step, the server determines whether the automatic framing device is in a normal working state according to information sent by the automatic framing device in real time.
In one embodiment, before the seventh step, the server determines whether the embroidery device is in a normal working state according to information sent by the embroidery device in real time.
In one embodiment, before the twelfth step, whether the work order is completed is judged, and if yes, the subsequent steps are performed.
According to the working method of the full-automatic embroidering system, the server sends the control signals to the embroidering equipment, the automatic frame feeding equipment and the terminal equipment respectively, so that the embroidering equipment, the automatic frame feeding equipment and the terminal equipment complete embroidering according to instruction steps in sequence, the whole process is automatically completed, manual intervention is not needed, the working efficiency is improved, and the labor cost is saved.
Drawings
Fig. 1 is a schematic structural view of a full-automatic embroidering system according to an embodiment of the present invention;
fig. 2 is a flow chart of the working method of the full-automatic embroidering system in fig. 1 according to an embodiment of the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, the full-automatic embroidering system comprises a server 10, at least one embroidering device 20, at least one automatic frame feeding device 30 and at least one terminal device 40, wherein the server 10 is respectively connected with the embroidering device 20, the automatic frame feeding device 30 and the terminal device 40 to realize bidirectional information transmission, and the automatic frame feeding device 30 is respectively connected with the terminal device 40 and the embroidering device 20 to fetch and feed embroidery frames.
The system is an in-line network constructed with routers, when performing embroidery work, a server 10 converts order information into work order information and transmits the work order information to one of terminal devices 40, the terminal devices 40 prepare an embroidery frame and transmit information of completion of preparation of the embroidery frame and the embroidery frame information to the server 10 by a person or a machine after receiving the work order information, the server 10 generates embroidery frame taking information and transmits the embroidery frame taking information and the embroidery frame information to an automatic frame transmitting device 30, the automatic frame transmitting device 30 transmits the embroidery frame taking information to the server 10, the server 10 transmits information of a specified embroidery device 20 to the automatic frame transmitting device 30, the automatic frame transmitting device 30 mounts the embroidery frame on a specified embroidery device 20 and transmits information of completion of installation to the embroidery server 10, the server 10 transmits a pattern to the specified embroidery device 20, the specified embroidery device 20 completes embroidery and transmits information of completion to the embroidery server 10, the server 10 transmits information for retrieving an embroidery frame completed with embroidery and embroidery frame information to the automatic framing apparatus 30, and the automatic framing apparatus 30 retrieves the embroidery frame completed with embroidery to the embroidery apparatus 20 to be carried to a designated position.
Thus, the full-automatic embroidering system forms information exchange transmission between the server 10 and the embroidering equipment 20, between the automatic frame feeding equipment 30 and between the server 10 and the terminal equipment 40 by the matching arrangement of the server 10, the embroidering equipment 20, the automatic frame feeding equipment 30 and the terminal equipment 40 and taking the server 10 as a core, so that the whole embroidering process is automatically completed, the working efficiency is improved, and the labor cost is reduced.
Further, for efficient information processing, the server 10 includes an information processing module 11 for receiving the device status information transmitted from the embroidering device 20, the automatic frame feeding device 30, and the terminal device 40 in real time.
The information processing module 11 receives the equipment state information sent by the terminal equipment 40 in real time, confirms whether the terminal equipment 40 normally works, when the order information is received, the information processing module 11 stores the order information and converts the order information into work order information to send to the normal state terminal equipment 40, the terminal equipment 40 completes framing and sends framing information and embroidery frame information to the information processing module 11, the information processing module 11 receives the equipment state information sent by the automatic framing equipment 30, confirms whether the automatic framing equipment 30 normally works, the information processing module 11 receives the equipment state information sent by the embroidery equipment 20 in real time, confirms whether the embroidery equipment 20 normally works, sends framing or framing information and the embroidery equipment 20 information to the automatic framing equipment 30 in the normal state, the automatic framing equipment 30 takes back the embroidery frame to be installed on the specified embroidery equipment 20, the embroidering apparatus 20 finishes embroidering, the information processing module 11 receives the apparatus state information transmitted from the automatic frame feeding apparatus 30, confirms whether the automatic frame feeding apparatus 30 operates normally, takes out the embroidery frame information and transmits the embroidery frame 20 to the normal automatic frame feeding apparatus 30, and the normal automatic frame feeding apparatus 30 takes out the embroidery frame from the embroidering apparatus 20 and places the embroidery frame at a preset position.
Therefore, the information processing module 11 receives the equipment state information sent by the embroidery equipment 20, the automatic frame sending equipment 30 and the terminal equipment 40 in real time, and judges which equipment is in a normal working state, so that the condition that the work order information is sent to the equipment which is not in the normal working state is avoided, the working efficiency is prevented from being influenced, and the loss is reduced.
Further, in order to quickly detach and mount the embroidery frame, the automatic frame feeding device 30 includes a conveying mechanism 31 and a framing mechanism 32, and the framing mechanism 32 is detachably mounted on the conveying mechanism 31 and is used for conveying, mounting and dismounting the embroidery frame.
After framing is completed, the information processing module 11 sends framing information and tabouret information to the conveying mechanism 31, the conveying mechanism 31 or the framing mechanism 32 is driven to take away the tabouret after the framing information is taken, the tabouret is installed on the embroidery device 20 appointed by the information processing module 11, the embroidery device 20 sends embroidering completion information to the information processing module 11 after embroidering, the information processing module 11 sends framing information to the conveying mechanism 31, the conveying mechanism 31 drives the framing mechanism 32 to the embroidery device 20 to take back the tabouret and place the tabouret in a tabouret library, and the conveying mechanism 31 charges a charging area.
Therefore, the embroidery frame can be quickly taken and placed through the matching arrangement of the conveying mechanism 31 and the framing mechanism 32, and the working efficiency is improved.
Further, the transport mechanism 31 is an AGV cart.
Further, in order to facilitate data transmission and embroidery frame creation, the terminal device 40 includes an embroidery frame mounting device 41 and an information processing device 42, the information processing device 42 is used for data transmission with the server 10, and the embroidery frame mounting device 41 is used for placing the mounted embroidery frame.
When the server 10 receives the order information, the order information is converted into work order information, the work order information is transmitted to the information processing device 42, the embroidery frame installation device 41 performs framing manually according to the work order information, and after framing is completed, the information processing device 42 transmits framing completion information to the server 10.
Thus, through the matching arrangement of the tabouret mounting device 41 and the information processing device 42, the framing work of the worksheet information is quickly completed through the tabouret mounting device 41, the operation is simple and quick, and the work efficiency is improved.
Further, an RFID tag is mounted on the embroidery frame.
Further, in order to obtain the usage amount of different embroidery threads and ensure uninterrupted embroidery work, the embroidery apparatus 20 includes a motor rotation speed detecting device 21.
One end of the motor is connected with a rotating shaft, the wire roller is sleeved on the rotating shaft, after the motor is started, the rotating speed of the motor is sent to the server 10 by the motor rotating speed detection device 21, the rotating speed of the motor is the rotating speed of the wire roller, the server 10 stores the total length of each color wire on a single wire roller, various patterns and the width and length of embroidery threads used on each pattern, the length of each residual color wire can be calculated through a formula, and when the length of each color wire is smaller than a preset threshold value, the server 10 sends a control signal to the terminal device 40 to inform a worker of the terminal device 40 to change the wire.
Like this, can measure the rotational speed of motor through motor rotational speed detection device 21, further obtain the volume of thread of reserving on the line roller, when reserving the volume of thread and being less than predetermineeing the threshold value, server 10 notifies the staff of terminal equipment 40 to trade the line, has guaranteed that embroidery work is incessant, has guaranteed embroidery work's normal clear.
Further, the embroidery device 20 includes a thread breakage detection encoder, when the embroidery thread is broken, the encoder sends a thread breakage signal to the embroidery device 20, the embroidery device 20 alarms and sends information to the terminal device 40, and the worker is reminded of the procedures of thread breakage, thread passing, thread changing, bottom thread changing and the like. Ensures that the embroidery work is uninterrupted and the normal operation of the embroidery work is ensured.
The working method of the full-automatic embroidering system,
firstly, the server 10 acquires and stores order information;
secondly, the server 10 sends the work order information to the terminal device 40;
thirdly, the terminal device 40 completes framing according to the work order information and stores the work order information in the tabouret;
fourthly, the terminal device 40 sends the framing completion information to the server 10;
fifthly, the server 10 sends the information of fetching the frame to the automatic frame sending device 30;
sixthly, the automatic frame sending equipment 30 acquires the tabouret address information and takes away the tabouret;
seventhly, the automatic frame feeding device 30 mounts the embroidery frame on the embroidering device 20;
eighth, the embroidering apparatus 20 acquires the work order information on the embroidery frame and transmits the work order information to the server 10;
the ninth step, the server 10 transmits the embroidery patterns to the embroidery device 20;
tenth, the embroidering apparatus 20 finishes embroidering on the tabouret according to the embroidering patterns;
the eleventh step, the embroidering apparatus 20 transmits information of finishing embroidering to the server 10;
twelfth, the server 10 sends information for receiving the tabouret to the automatic framing device 30;
in the thirteenth step, the automatic frame feeding apparatus 30 conveys the embroidery frame to the designated frame placing area.
In this way, the operating method of the full-automatic embroidering system respectively sends the control signals to the embroidering device 20, the automatic frame feeding device 30 and the terminal device 40 through the server 10, so that the embroidering device 20, the automatic frame feeding device 30 and the terminal device 40 sequentially complete the embroidering operation according to the instruction steps, the whole process is automatically completed, the working efficiency is improved, and the labor cost is saved.
Further, the server 10 includes work order information, embroidery sample information, embroidery device 20 information, serial number, address information, automatic frame feeding device 30, terminal device 40 serial number information, and address information.
Further, the embroidery apparatus 20 information includes information on which embroidery patterns the embroidery apparatus 20 can complete.
Further, in order to make the embroidery frame making work more efficient, the server 10 determines whether the terminal device 20 is in a normal operation state through information transmitted by the terminal device 20 in real time before the second step.
The terminal device 40 transmits status information to the server 10 in real time, and the status information of the terminal device 40 includes information on whether the terminal device 40 is in an operating state.
When the server 10 does not receive the information transmitted by the terminal device 40 in real time, the terminal device 20 is proved not to be in the working state or damaged, and the control information is immediately transmitted to the field worker for checking.
When the server 10 receives the information that the terminal device 40 is working, the work order information is arranged to the terminal device 40 in an idle state for processing.
Therefore, the server 10 receives the state information of the terminal device 40 in real time, and ensures that the server 10 can send the work order information to the terminal device 40 in a normal working state and in an idle state for processing, thereby ensuring timely and rapid processing of the work order information and improving the working efficiency.
Further, in order to complete the framing and frame fetching operations in a rapid and orderly manner, before the fifth step, the server 10 determines whether the automatic frame sending device 30 is in a normal operating state or not according to the information sent by the automatic frame sending device 30 in real time.
The automatic framing device 30 transmits status information to the server 10 in real time, and the status information of the automatic framing device 30 includes information on whether the automatic framing device 30 is in an operating state.
When the server 10 does not receive the information sent by the automatic framing device 30 in real time, the automatic framing device 30 is proved to be out of working state or damaged, and control information is immediately sent to a field worker for checking.
When the server 10 receives the information that the automatic frame sending device 30 is working, the information of frame taking or frame sending is arranged to the automatic frame sending device 30 in an idle state for processing.
Thus, the server 10 receives the state information of the automatic frame sending device 30 in real time, and ensures that the server 10 can send the frame taking or sending information to the automatic frame sending device 30 in a normal working state and in an idle state for processing, thereby ensuring timely and rapid processing of the frame taking or sending work and improving the working efficiency.
Further, before the seventh step, the server 10 determines whether the embroidery apparatus is in a normal operation state through information transmitted by the embroidery apparatus 20 in real time.
The embroidery device 20 transmits real-time information to the server 10;
the server 10 judges whether the embroidering apparatus 20 of the sample to be embroidered is in an online state;
if yes, carrying out the subsequent steps;
the server 10 judges whether the embroidering equipment 20 of the sample to be embroidered is in an online idle state;
if yes, carrying out the subsequent steps;
the server 10 transmits the embroidery sample to be embroidered to the embroidery device 20 in an idle state.
Thus, the server 10 receives the real-time information sent by the embroidery device 20 to determine whether the embroidery device 20 to be embroidered is in an online idle state, so that the phenomenon that the embroidery work cannot be completed in time because the embroidery device 20 to be embroidered is not in an online or working state is avoided, the working efficiency is improved, and the continuity of the whole embroidery work is ensured.
Further, in order to ensure the normal use of the embroidery device 20, when the operating time of the embroidery device 20 exceeds a preset threshold value and a signal transmitted to the server 10 in real time is still in an operating state, the server 10 transmits an abnormal signal of the embroidery device 20 to the terminal device 40, and a worker on the terminal device 40 goes to the site to perform actual inspection, thereby ensuring that the embroidery device 20 can operate normally. For example: the time that the embroidery device 20 should finish embroidering samples is 5 minutes, when the time exceeds 8 minutes, the information fed back to the server 10 by the embroidery device 20 is still in a working state, and the server 10 sends an abnormal signal of the embroidery device 20 to the terminal device 40 to inform a person to perform field inspection, discharge interference and enable the embroidery device 20 to work normally.
In this way, when the embroidering apparatus 20 is in an abnormal state, the server 10 rapidly informs the site staff to perform an investigation, thereby preventing a more serious accident from occurring, preventing a greater economic loss, and confirming the smooth proceeding of the embroidering work.
Further, in order to ensure the consistency and continuity of the embroidery work, before the thirteenth step, whether the work order is finished or not is judged, and if so, the subsequent steps are carried out.
After the embroidery device 20 sends information of finishing the embroidery work to the server 10, the server 10 judges whether all embroidery samples on the worksheet are finished, if yes, frame taking information is sent to the automatic frame feeding device 30, and the automatic frame feeding device 30 takes the embroidery frames to be placed in the designated embroidery frame placing area;
if the worksheet is not completed, the framing information is sent to the automatic framing device 30, the embroidery frame is taken away and then is installed on another embroidery device 20 for continuous embroidery, and the like until the completion is finished.
Thus, the server 10 ensures the contact of the whole embroidering process by judging whether the worksheet is completed, avoids the interruption of the whole embroidering work caused by conveying the embroidery frame to the embroidery frame placing area without completing the embroidering, and ensures the smooth completion of the embroidering work.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (5)
1. The utility model provides a full-automatic embroidery system which characterized in that: the embroidery frame automatic transmission system comprises a server, at least one embroidery device, at least one automatic frame feeding device and at least one terminal device, wherein the server is respectively connected with the embroidery device, the automatic frame feeding device and the terminal device to realize bidirectional transmission of information, and the automatic frame feeding device is respectively connected with the terminal device and the embroidery device and used for taking and feeding an embroidery frame.
2. The full-automatic embroidering system according to claim 1, wherein: the server comprises an information processing module used for receiving the equipment state information sent by the embroidery equipment, the automatic frame sending equipment and the terminal equipment in real time.
3. The full-automatic embroidering system according to claim 2, wherein: the automatic frame conveying equipment comprises a conveying mechanism and a frame assembling mechanism, wherein the frame assembling mechanism is detachably mounted on the conveying mechanism and is used for conveying, mounting and dismounting the embroidery frame.
4. The full-automatic embroidering system according to claim 2, wherein: the terminal equipment comprises an embroidery frame mounting device and an information processing device, wherein the information processing device is used for carrying out data transmission with the server, and the embroidery frame mounting device is used for placing the mounted embroidery frame.
5. The full-automatic embroidering system according to claim 4, wherein: and an RFID label is arranged on the tabouret.
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| CN201921668424.XU CN211498078U (en) | 2019-10-08 | 2019-10-08 | Full-automatic embroidery system |
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| CN110685083A (en) * | 2019-10-08 | 2020-01-14 | 叶树和 | Full-automatic embroidering system and working method |
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| CN110685083A (en) * | 2019-10-08 | 2020-01-14 | 叶树和 | Full-automatic embroidering system and working method |
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Effective date of registration: 20211130 Address after: 522000 Mei Yun Xi Cheng Gong Mao Xin Cun, Rongcheng District, Jieyang City, Guangdong Province Patentee after: Tiandao embroidery machinery (China) Co.,Ltd. Address before: 516008 Huizhou Shentian Precision Machinery Co., Ltd Patentee before: Ye Shuhe |