CN211498038U - Dewatering mechanism of spunlace machine - Google Patents
Dewatering mechanism of spunlace machine Download PDFInfo
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- CN211498038U CN211498038U CN201922403719.0U CN201922403719U CN211498038U CN 211498038 U CN211498038 U CN 211498038U CN 201922403719 U CN201922403719 U CN 201922403719U CN 211498038 U CN211498038 U CN 211498038U
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Abstract
The utility model discloses a hydro-entangled machine dehydration mechanism, which comprises a supporting table, wherein a first supporting column, a second supporting column and a third supporting column are arranged at the top of the supporting table, a driving roller and a driven roller are arranged at the top ends of the first supporting columns at two ends, a conveyer belt is sleeved on the driving roller and the driven roller, a second compression roller is arranged at the bottom end of the second supporting column, a first compression roller is arranged at the top end of the second supporting column, and a guide roller is arranged at the top end of the third supporting column; the first motor drives the second compression roller, the second motor drives the driving roller, so that the conveying belt continuously moves forwards, and the dewatering mechanism absorbs and dewaters water through the water absorbing layer of the conveying belt, so that dewatering is rapid; absorb moisture in will absorbing the layer of conveyer belt through the second compression roller extrudes, and moisture flows into the water tank through the micropore of solid-liquid separation bottom of the case portion and stores for water cycle uses, and the fibre that contains in the moisture can not pass through the micropore, holds back to the solid-liquid separation in the case, is used for the fibre to retrieve, and this dehydration mechanism has avoided the wasting of resources with the raw materials recovery.
Description
Technical Field
The utility model relates to the technical field of weaving, concretely relates to water thorn machine dewatering mechanism.
Background
The spunlace method is also called as a jet-flow net method, a hydraulic entangling method, a water-jet cloth forming method and the like, is a unique and novel processing technology in a non-woven cloth consolidation process, and utilizes high-speed and high-pressure water flow to impact a fiber net to promote fibers to be entangled and cohered with each other so as to achieve the purpose of reinforcing the fiber net.
Hydroentangling uses multiple fine water jets produced at high pressure to jet the web. After the water jet penetrates through the fiber web, the hand-held net curtain rebounds to penetrate through the fiber web again, and therefore the fibers in the fiber web are displaced, penetrated, tangled and cohered under the hydraulic action of the high-speed water jet penetrating in different directions, and the fiber web is reinforced.
The fiber web formed by the spunlace process contains too much water, and the quality of the fiber web is affected by the too much water, so that a dewatering process needs to be added after the spunlace process is carried out to form a web; the existing dehydration process is characterized in that tension is formed on non-woven fabrics through the transmission action of a transmission roller, so that when the non-woven fabrics are wound on a dehydration roller, water in the non-woven fabrics is extruded out under the extrusion action force of the dehydration roller, and the defects of the existing dehydration process are still as follows: (1) the water extruded in the existing dehydration process flows to the ground along the surface of the dehydration roller, part of water can contact with the non-woven fabric and is re-melted into the non-woven fabric, the dehydration effect is poor, the dehydration process is slow, and the use is inconvenient; (2) the spunlace fabric needs to use a large amount of water in the production process, and the sprayed wastewater contains a large amount of fibers, so that the direct discharge not only pollutes the water body, but also causes resource waste.
SUMMERY OF THE UTILITY MODEL
In order to solve the above technical problem, an object of the present invention is to provide a dewatering mechanism for a spunlace machine: (1) the water-jet non-woven fabric is placed on a conveying belt, the conveying belt continuously moves forwards to drive the water-jet non-woven fabric to convey forwards, when the water-jet non-woven fabric passes through the bottoms of two first compression rollers, the first compression rollers extrude water in the water-jet non-woven fabric, the water is absorbed by a water absorbing layer of the conveying belt, the water-jet non-woven fabric continuously conveys forwards, and meanwhile, when the conveying belt rotates to the bottoms of two second compression rollers, the water absorbed by the water absorbing layer is extruded out by the second compression rollers in a compression roller groove, so that the water absorbing layer has good water absorption again, the water-jet non-woven fabric can be continuously dehydrated when passing through the conveying belt, the problems that water extruded in the existing dehydration process flows to the ground along the surface part of a dehydration roller, part of the water can also be contacted with the non-woven fabric; (2) extrude the absorbed moisture in the layer that absorbs water with the conveyer belt in the compression roller groove through the second compression roller, the moisture of extruding spills from the hole that leaks in the compression roller groove, among the moisture flow direction solid-liquid separation case, moisture flows into the water tank through the micropore of solid-liquid separation bottom of the case portion and stores, be used for water cycle to use, the fibre that contains in the moisture can not pass through the micropore, hold back to among the solid-liquid separation case, be used for the fibre to retrieve, it needs to use a large amount of water in the production process to have solved current spunlace cloth, contain a large amount of fibres in the waste water after the injection, direct emission not only pollutes the water, and cause the problem of wasting.
The purpose of the utility model can be realized by the following technical scheme:
a spunlace machine dehydration mechanism comprises a supporting table, wherein first support columns are mounted on two sides of two ends of the top of the supporting table, driving rollers and driven rollers are mounted on the top ends of the first support columns at two ends respectively through rotating shafts, conveying belts are sleeved on the driving rollers and the driven rollers, second support columns are mounted on two sides of the central axis of the top of the supporting table, second compression rollers are mounted on the bottom ends of the second support columns at two sides respectively through rotating shafts, first compression rollers are mounted on the top ends of the second support columns at two sides respectively through rotating shafts, a third support column is mounted between the first support column and the second support column, a guide roller is mounted on the top end of the third support column through a rotating shaft, and the bottom end of the third support column is;
a supporting plate is mounted at the top of one side of the supporting table, a first motor and a second motor are mounted at the top of the supporting plate, an output shaft of the first motor is connected to a second pressing roller through a rotating shaft, a driving belt pulley is sleeved on an output shaft of the second motor and connected to a driven belt pulley through a belt, and the driven belt pulley is connected with a driving roller through a rotating shaft; a pressurized-water plate is installed at the top of the supporting table, mounting blocks are welded on two sides of the inner wall of the middle of the supporting table, a solid-liquid separation box is installed at the top of an inner cavity of the supporting table in a sliding mode through the mounting blocks, and a water tank is installed at the bottom of the inner cavity of the supporting table.
Further, the inner surface of the conveying belt is an anti-skid layer, the anti-skid layer is made of rubber, the outer surface of the conveying belt is a water absorbing layer, and the water absorbing layer is made of water absorbing sponge.
Furthermore, two pressure roller grooves are formed in the top of the pressure water plate, the pressure roller grooves and the second pressure roller are matched components, a plurality of water leakage holes are formed in the pressure roller grooves at equal intervals, and the diameter of each water leakage hole is 1-5 cm.
Further, a handle is installed on the solid-liquid separation box, a plurality of micropores are formed in the bottom of the solid-liquid separation box, and the pore diameter of each micropore is 1-5 mm.
The utility model has the advantages that:
(1) the utility model discloses a hydro-entangled machine dewatering mechanism, place the conveyer belt through the hydro-entangled non-woven fabrics, drive the rotation of second compression roller through the operation of first motor, the second motor operates through the driving pulley, driven pulley has driven the rotation of driving roller, make the conveyer belt continue the forward motion and drive the water-entangled non-woven fabrics and carry forward, the water-entangled non-woven fabrics passes through two first compression roller bottoms, the first compression roller extrudes the moisture in the hydro-entangled non-woven fabrics, absorb through the layer that absorbs water of conveyer belt, the water-entangled non-woven fabrics continues the forward transport, simultaneously when the conveyer belt rotates to two second compression roller bottoms, the second compression roller extrudes the absorbed moisture of the layer that absorbs water in the compression roller groove, make the layer that absorbs water have good hydroscopicity again, make the hydro-entangled non-woven fabrics can continue to dewater when passing through the, the mechanism is convenient and quick, and has simple structure and low production cost;
(2) the utility model discloses a water thorn machine dewatering mechanism, extrude the absorptive moisture in the layer that absorbs water of conveyer belt in the compression roller groove through the second compression roller, a plurality of holes that leak have been seted up to compression roller inslot portion, the moisture of extruding spills from the hole that leaks in the compression roller groove, among the moisture flow direction solid-liquid separation case, a plurality of micropores have been seted up to the solid-liquid separation bottom of the case portion, moisture flows in the water tank through the micropore of solid-liquid separation bottom of the case portion and stores, be used for water cycle to use, the fibre that contains in the moisture can not pass through the micropore, hold back to the solid-liquid separation in the case, be used for the fibre to retrieve, moisture and the fibrous separation of loss in the waste water that this water thorn machine dewatering mechanism produced when will producing come, be used for the.
Drawings
The present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a dewatering mechanism of a spunlace machine according to the present invention;
fig. 2 is a schematic structural view of the conveyor belt of the present invention;
FIG. 3 is a side view of a hydroentangling machine dewatering mechanism of the present invention;
FIG. 4 is a connection view of the driving roller and the second motor of the present invention;
FIG. 5 is a top view of the pumping plate of the present invention;
fig. 6 is a schematic structural diagram of the solid-liquid separation tank of the present invention.
In the figure: 1. a support table; 2. a first support column; 3. an active roller; 4. a conveyor belt; 41. a water-absorbing layer; 42. an anti-slip layer; 5. a first press roll; 6. a second support column; 7. a driven roller; 8. a guide roller; 9. a third support column; 10. a second press roll; 11. a water pressing plate; 12. a solid-liquid separation tank; 13. mounting blocks; 14. a water tank; 15. a driven pulley; 16. a first motor; 17. a support plate; 18. a drive pulley; 19. a second motor; 20. and pressing a roller groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-6, the utility model relates to a water jet loom dehydration mechanism, including a supporting table 1, first support column 2 is all installed on both sides of the top both ends of the supporting table 1, driving roller 3 and driven roller 7 are respectively installed on the top ends of the first support columns 2 on both ends through a rotating shaft, conveyer belt 4 is sleeved on the driving roller 3 and the driven roller 7, second support column 6 is installed on both sides of the central axis of the top of the supporting table 1, second compression roller 10 is installed on the bottom ends of the second support columns 6 on both sides through a rotating shaft, first compression roller 5 is installed on the top ends of the second support columns 6 on both sides through a rotating shaft, third support column 9 is installed between the first support column 2 and the second support column 6, guide roller 8 is installed on the top end of the third support column 9 through a rotating shaft, and;
a supporting plate 17 is installed at the top of one side of the supporting table 1, a first motor 16 and a second motor 19 are installed at the top of the supporting plate 17, an output shaft of the first motor 16 is connected to the second pressing roller 10 through a rotating shaft, a driving belt pulley 18 is sleeved on an output shaft of the second motor 19, the driving belt pulley 18 is connected to a driven belt pulley 15 through a belt, and the driven belt pulley 15 is connected to the driving roller 3 through a rotating shaft; a water pressing plate 11 is installed at the top of a supporting table 1, mounting blocks 13 are welded on two sides of the inner wall of the middle of the supporting table 1, a solid-liquid separation box 12 is installed at the top of an inner cavity of the supporting table 1 in a sliding mode through the mounting blocks 13, and a water tank 14 is installed at the bottom of the inner cavity of the supporting table 1.
The inner surface of the conveying belt 4 is an anti-skid layer 42, the anti-skid layer 42 is made of rubber, the outer surface of the conveying belt 4 is a water absorbing layer 41, and the water absorbing layer 41 is made of water absorbing sponge.
Two pressing roller grooves 20 are formed in the top of the pressing plate 11, the pressing roller grooves 20 and the second pressing roller 10 are matched components, a plurality of water leakage holes are formed in the pressing roller grooves 20 at equal intervals, and the diameter of each water leakage hole is 1-5 cm.
The solid-liquid separation box 12 is provided with a handle, the bottom of the solid-liquid separation box 12 is provided with a plurality of micropores, and the pore diameter of each micropore is 1-5 mm.
Referring to fig. 1-6, the operation of a dewatering mechanism of a spunlace machine of this embodiment is as follows:
the method comprises the following steps: the dewatering mechanism of the spunlace machine is connected with a spunlace head of the spunlace machine and is used for removing water sprayed to the spunlace non-woven fabric by the spunlace machine, and the spunlace non-woven fabric is placed on the conveying belt 4;
step two: the first motor 16 and the second motor 19 are started, the first motor 16 operates to drive the second press roller 10 to rotate, and the second motor 19 operates to drive the driving roller 3 to rotate through the driving belt pulley 18 and the driven belt pulley 15, so that the continuous forward conveying of the conveying belt 4 is realized;
step three: the spunlace non-woven fabric moves forwards along with the conveying belt 4 and passes through the bottoms of the two first pressing rollers 5, the first pressing rollers 5 extrude water in the spunlace non-woven fabric, the water is absorbed by the water absorption layer 41 of the conveying belt 4, and the spunlace non-woven fabric is conveyed forwards continuously;
step four: when the conveyer belt 4 rotates to the bottoms of the two second press rollers 10, the second press rollers 10 extrude the water absorbed by the water absorbing layer 41 in the press roller groove 20, the water leaks out from the water leakage holes in the press roller groove 20, the water flows into the solid-liquid separation tank 12, the water flows into the water tank 14 through the micropores in the bottom of the solid-liquid separation tank 12 for storage, and the fibers contained in the water are intercepted in the solid-liquid separation tank 12.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.
Claims (4)
1. The hydro-entangled machine dewatering mechanism is characterized by comprising a supporting table (1), wherein first supporting columns (2) are installed on two sides of the top of the supporting table (1), driving rollers (3) and driven rollers (7) are installed on the top ends of the first supporting columns (2) through rotating shafts respectively, conveying belts (4) are sleeved on the driving rollers (3) and the driven rollers (7), second supporting columns (6) are installed on two sides of the central axis of the top of the supporting table (1), second pressing rollers (10) are installed on the bottom ends of the second supporting columns (6) through rotating shafts, first pressing rollers (5) are installed on the top ends of the second supporting columns (6) through rotating shafts, third supporting columns (9) are installed between the first supporting columns (2) and the second supporting columns (6), and guide rollers (8) are installed on the top ends of the third supporting columns (9) through rotating shafts, the bottom end of the third supporting column (9) is arranged at the top of the supporting table (1);
a supporting plate (17) is installed at the top of one side of the supporting table (1), a first motor (16) and a second motor (19) are installed at the top of the supporting plate (17), an output shaft of the first motor (16) is connected to the second pressing roller (10) through a rotating shaft, a driving belt pulley (18) is sleeved on an output shaft of the second motor (19), the driving belt pulley (18) is connected to a driven belt pulley (15) through a belt, and the driven belt pulley (15) is connected with the driving roller (3) through a rotating shaft; pressurized-water plate (11) are installed at supporting bench (1) top, and installation piece (13) have all been welded to supporting bench (1) middle part inner wall both sides, there is solid-liquid separation case (12) supporting bench (1) inner chamber top through installation piece (13) slidable mounting, water tank (14) are installed to supporting bench (1) inner chamber bottom.
2. A hydroentangling machine dewatering mechanism according to claim 1, characterized in that the inner surface of the conveyor belt (4) is an anti-slip layer (42), the material of the anti-slip layer (42) is rubber, the outer surface of the conveyor belt (4) is a water-absorbing layer (41), and the material of the water-absorbing layer (41) is water-absorbing sponge.
3. A water jet loom dewatering mechanism according to claim 1, wherein two press roll grooves (20) are formed in the top of the water pressing plate (11), the press roll grooves (20) and the second press roll (10) are matched components, a plurality of water leakage holes are formed in the press roll grooves (20) at equal intervals, and the diameter of each water leakage hole is 1-5 cm.
4. A water jet loom dewatering mechanism according to claim 1, wherein a handle is mounted on the solid-liquid separation box (12), a plurality of micropores are formed in the bottom of the solid-liquid separation box (12), and the pore diameter of each micropore is 1-5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922403719.0U CN211498038U (en) | 2019-12-27 | 2019-12-27 | Dewatering mechanism of spunlace machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922403719.0U CN211498038U (en) | 2019-12-27 | 2019-12-27 | Dewatering mechanism of spunlace machine |
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| Publication Number | Publication Date |
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| CN211498038U true CN211498038U (en) | 2020-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922403719.0U Active CN211498038U (en) | 2019-12-27 | 2019-12-27 | Dewatering mechanism of spunlace machine |
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| CN (1) | CN211498038U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112609337A (en) * | 2020-12-31 | 2021-04-06 | 龙南小麦自动化科技有限公司 | Melt-blown fabric high-pressure spunlace equipment |
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2019
- 2019-12-27 CN CN201922403719.0U patent/CN211498038U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112609337A (en) * | 2020-12-31 | 2021-04-06 | 龙南小麦自动化科技有限公司 | Melt-blown fabric high-pressure spunlace equipment |
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