CN211495733U

CN211495733U - Unit combined type energy-saving backflow informatization production line

Info

Publication number: CN211495733U
Application number: CN201921816823.6U
Authority: CN
Inventors: 张士军
Original assignee: Individual
Current assignee: Nanjing Junyi Technology Co ltd
Priority date: 2019-10-28
Filing date: 2019-10-28
Publication date: 2020-09-15
Anticipated expiration: 2029-10-28

Abstract

The utility model relates to a production water line technical field specifically is an energy-conserving backward flow informationization production water line of unit combination formula, including the line body, the line body includes at least: the support is built by lean tubes, the support is surrounded by roller groups end to form a whole production area, the production area is divided into an assembly area positioned on the front side and a material area positioned on the rear side, and the roller groups of the assembly area are higher than those of the material area in horizontal height; the wire head is positioned at one end of the whole wire body and comprises a lifting platform connected with a roller group of an assembly area, a jacking mechanism at the bottom of the lifting platform and a switching platform connected with the roller group of the material area; the line tail, the line tail is located the other end of the whole line body, the line tail includes the slope frame of downward sloping the end of slope frame still is equipped with the bellied work or material rest that keeps off that makes progress, the utility model discloses manufacturing cost, cost of maintenance, energy resource consumption, the space that effectively reduces assembly line equipment occupy.

Description

Unit combined type energy-saving backflow informatization production line

Technical Field

The utility model relates to a production water line technical field specifically is an energy-conserving circulation of unit combination formula informationization production water line.

Background

In the middle and small-sized product assembly and processing industries, the existing assembly and processing assembly line is a fixed-length assembly line, does not have the flexibility of coping with the process change of products, and cannot automatically increase the length of the assembly line. In the aspect of maintenance, the assembly line spare and accessory parts have low universality and high requirement on maintenance skills, so the maintenance cost is high and the period is long. In the aspect of backflow, the tooling plates are conveyed in batch flow, and cannot be stopped in time when production is stopped for a short time, so that the energy consumption is relatively large. In the operation mode, the existing assembly line does not effectively solve the problem that assembly is supplied according to the requirement of production beats, and waste such as occupied space, product overstock, unbalanced workload, defective quality of batch components and the like caused by batch production is easily caused. In the aspect of informatization, circulation information of each station of the production line is manually input and scanned to perform information feedback, and production efficiency abnormity feedback is performed through a manual switch, manual input and code scanning. The utility model discloses mainly solve above problem, in view of this, we provide an unit combination formula energy-conserving backward flow informationization production water line.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an energy-conserving backward flow informationization production water line of unit combination formula to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an energy-conserving backward flow informatization production water line of unit combination formula, includes the line body, the line body includes at least:

the support is built by lean tubes, the support is surrounded by roller groups end to form a whole production area, the production area is divided into an assembly area positioned on the front side and a material area positioned on the rear side, and the roller groups of the assembly area are higher than those of the material area in horizontal height;

the wire head is positioned at one end of the whole wire body and comprises a lifting platform connected with a roller group of an assembly area, a jacking mechanism at the bottom of the lifting platform and a switching platform connected with the roller group of the material area;

the wire tail is positioned at the other end of the whole wire body and comprises a slope frame inclining downwards, and a material blocking frame protruding upwards is further arranged at the tail end of the slope frame.

Preferably, a plurality of elevating platforms are arranged in the assembly area at intervals, the elevating platforms are slidably arranged on the support, and the positions corresponding to the elevating platforms are provided with the elevating platforms on the ground.

Preferably, a plurality of material racks are adjacently arranged in the material area, and at least one layer of material plate is arranged on each material rack.

Preferably, a plurality of horse wheels are installed at the bottom end of the support of the whole line body.

Preferably, the top of the support is further provided with a top frame, a plurality of touch screens are mounted on the top frame at equal intervals, and the touch screens face the assembly area.

Preferably, the touch screen is movably mounted on the bracket through an adjusting bracket.

Preferably, the lifting platform, the adapting platform and the slope frame are also provided with roller groups, and the roller groups on the lifting platform and the adapting platform are criss-cross roller groups.

Preferably, a plurality of tool plates are arranged on the roller group on the line body at equal intervals.

Preferably, a large display screen is mounted on the bracket near the wire tail.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses each station is the operation table, can splice into the assembly line during streamlined operation to can flexibly increase and decrease assembly line station quantity as required.

2. The utility model discloses fixed material supply is opposite at the production operation personnel, and when the assembly line circulated fast, production and supply alternate segregation mutually noninterfere.

Drawings

Fig. 1 is one of the overall structural diagrams of embodiment 1 of the present invention;

fig. 2 is a second schematic view of the overall structure of embodiment 1 of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;

FIG. 4 is an enlarged schematic view of the structure at B in FIG. 1 according to the present invention;

FIG. 5 is an enlarged schematic view of the structure at C in FIG. 1 according to the present invention;

fig. 6 is an enlarged schematic view of the structure at D in fig. 1 according to the present invention;

fig. 7 is a schematic structural view of the thread end of the present invention;

FIG. 8 is a schematic structural view of the wheel of the present invention;

fig. 9 is a schematic connection diagram of a tooling plate according to embodiment 2 of the present invention;

FIG. 10 is a schematic view of the work table formed after the work station of the present invention is disassembled;

fig. 11 is a partial structure diagram of a roller train in a material area in embodiment 1 of the present invention.

In the figure: 1. a wire body; 2. a support; 3. a thread end; 30. a jacking mechanism; 31. a lifting platform; 32. a transfer platform; 33. a lead screw nut; 34. a ball screw; 4. a material rack; 5. a top frame; 6. a wire tail; 60. a ramp frame; 61. a material blocking frame; 7. a raising platform; 8. a heightening table; 9. a roller set; 10. a material plate; 11. assembling a plate; 12. a fortune wheel; 13. a large display screen; 14. an adjusting bracket; 15. a touch screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Example 1:

a unit-combined energy-saving backflow informatization production line, as shown in fig. 1-6, comprises a line body 1, wherein the line body 1 at least comprises:

the support 2 is built by lean tubes, the support 2 part of the whole line body 1 is mainly built by the lean tubes, materials are convenient to obtain, the assembled structure is convenient to maintain, the support 2 is surrounded by roller groups 9 in an end-to-end connection mode to form a whole production area, and the roller groups 9 are arranged at equal intervals and rotatably connected to the support 2 through rotating shafts; in the aspect of tooling, a plurality of tooling plates 11 are arranged on the roller group 9 on the wire body 1 at equal intervals, each tooling plate 11 in the embodiment is in a manual pushing mode, namely, after a worker completes corresponding operation, the tooling plates 11 are pushed to slide on the roller group 9, so that the next station is slid.

The production area is divided into an assembly area positioned at the front side and a material area positioned at the rear side, the roller group 9 of the assembly area is higher than the roller group 9 of the material area in the horizontal height, and particularly, the material distribution and the production operation are not interfered with each other;

the thread end 3 is positioned at one end of the whole thread body 1, and the thread end 3 comprises a lifting platform 31 connected with the roller group 9 of the assembly area, a jacking mechanism 30 at the bottom of the lifting platform 31 and a switching platform 32 connected with the roller group 9 of the material area; specifically, the roller groups 9 are also arranged on the lifting platform 31 and the transferring platform 32, as shown in the figure, the roller groups 9 on the lifting platform 31 and the transferring platform 32 are criss-cross roller groups 9, the specific staggered form is shown in fig. 7, further, the criss-cross roller groups 9 are not on the same plane, the longitudinal roller group 9 is on, the transverse roller group 9 is under, when in use, an air cylinder is arranged below the transverse roller group 9, the longitudinal roller group 9 contacts the tooling plate 11 first, then the transverse roller group 9 is lifted up by the air cylinder at the bottom of the transverse roller group, the sliding direction is changed by the sequence of the two plane roller groups 9, the jacking mechanism 30 is used for driving the lifting platform 31 to rise and fall, the rising height is flush with the roller group 9 in the assembling area, the falling height is flush with the roller group 9 in the material area, and the driving mode of the jacking mechanism 30 can adopt any one of screw rod lifting or air cylinder lifting, this embodiment uses the lead screw to go up and down as an example, refer to fig. 7 together, climbing mechanism 30 includes the jacking frame, the jacking frame passes through the bolt fastening with lift platform 31, a side wall mounting at the jacking frame has screw nut 33, rotatable being connected with ball 34 on the marginal support 2 of line head 3, it rises and descends to drive jacking frame and lift platform 31 through ball 34 and the screw nut 33 screw-thread fit, of course, still install the motor of drive ball 34 in the marginal support 2 bottoms of line head 3, this motor is for guaranteeing the precision, optional servo motor.

The line tail 6, the line tail 6 is located the other end of whole line body 1, the line tail 6 includes the slope frame 60 of downward sloping, the terminal bellied fender material frame 61 that makes progress still is equipped with at slope frame 60, wherein, also be provided with roller train 9 on the slope frame 60, through the decurrent mode of slope, each frock board 11 is after whole production line is accomplished, the finished product after the packing passes through the action of gravity and glides to fender material frame 61 from roller train 9 on the slope frame 60 and blocks, take off behind the finished product, take the initial point again and carry out next round of circulation.

In this embodiment, a plurality of elevating platforms 7 are arranged at intervals in the assembly area, the elevating platforms 7 are slidably arranged on the support 2, the elevating platforms 8 are arranged on the ground at positions corresponding to the elevating platforms 7, the assembly operation is completed in the assembly area, the assembly operation is performed on the movable elevating platforms 7, and the operator stands on the elevating platforms 8; products pass below the elevating platform 7, and the components are immediately placed on the tooling plate 11 and transmitted to other stations after being assembled; because it is movable, the assembly stations can be flexibly set.

In addition, a plurality of material racks 4 are adjacently arranged in the material area, at least one layer of material plates 10 are arranged on the material racks 4, preferably two layers are arranged in the embodiment and used for placing parts for assembling products, and workers in the material area select parts for assembling from the material plates 10 and place the parts on the tool plate 11 to be transmitted to the next station, so that the division of labor is clear.

It should be supplemented that the roller set 9 in the material area adopts a seesaw type gravity backflow design, specifically, referring to fig. 11, the roller set 9 in the material area is designed in a multi-section manner, a bracket 2 at the bottom of the front half part of each roller set 9 is provided with a wane cylinder 16, a piston rod of the wane cylinder 16 is fixed with the bottom of the roller set 9, the bottom of the tail end of each roller set 9 is provided with a hinged support 17, the hinged support 17 is hinged with the tail end of the roller set 9, the bottom of the front half part of each roller set 9 is also provided with a limit rod 18, the top of the limit rod 18 extends to the upper part of the roller set 9, when the tooling plate 11 enters the first roller set 9 in the material area during specific operation, the limit rod 18 protruding from the roller set 9 is covered by the photoelectric switch located beside the limit rod 18, at this time, the PLC controls the wane cylinder 16 to jack up the first roller set 9, the front end of the tool plate is enabled to be tilted upwards, the tool plate 11 is lifted after being tilted to be separated from the limiting rod 18, slides downwards under the action of gravity to the limiting rod 18 of the next section of roller set 9, and then continuously slides downwards to form the backflow operation of the production line.

Further, a plurality of horse wheels 12 are mounted at the bottom end of the support 2 of the entire wire body 1, the horse wheels 12 are movable and supportable wheels, the present embodiment is exemplified by a manual adjustment type, please refer to fig. 8, which includes a wheel frame 120 for mounting and a wheel 121 rotatably connected with the wheel frame 120, and it is important that one end of the wheel frame 120 extends outward to form an adjustment plate 122, the adjustment plate 122 is fixedly mounted with a vertically downward screw 123, a nut 124 in threaded connection with the screw 123 is sleeved outside the screw 123 and below the adjustment plate 122, a rubber pad 125 fixed with the nut 124 is arranged at the bottom of the nut 124, when the wire body 1 is fixed, the nut 124 is rotated by a wrench to make it spirally move downward on the screw 123 until the rubber pad 125 tightly abuts against the ground to complete the supporting, after the wire body 1 is disassembled, the nut 124 is rotated reversely to make the rubber pad 125 leave the ground, and the disassembled wire body 1 can be separated and removed, the effect of taking both fixation and movement into consideration is achieved.

Specifically, the top of support 2 still is provided with roof-rack 5, and a plurality of touch-sensitive screens 15 are installed to the equidistant on roof-rack 5, and touch-sensitive screen 15 is towards the equipment district, and touch-sensitive screen 15 is used for showing production instruction information.

It should be noted that the touch screen 15 is movably mounted on the bracket 2 through the adjusting frame 14, specifically, the adjusting frame 14 is formed by hinging at least two connecting rods, so as to adjust the angle of the touch screen 15.

Secondly, a large display screen 13 is arranged on the bracket 2 close to the wire tail 6 and used for displaying the production progress.

It should be further noted that, as shown in fig. 10, after each station of the line body 1 is disassembled, the roller set 9 is removed, and an individual work table can be formed by adding a wood board, so that the disassembled assembly line can be used as an independent work table, and the practicability is further improved.

Example 2:

as a second embodiment of the present invention, the main technical solution is the same as embodiment 1, and will not be described herein again, except that the movement of the tooling plates 11 changes the previous manual pushing manner, and adopts motor driving, please refer to the content of fig. 9, this figure takes two tooling plates 11 as an example, a pair of through grooves 110 are formed at the positions of each tooling plate 11 near both ends, and are connected to the adjacent tooling plates 11 through hooks 16 to connect them end to end, each tooling plate 11 on the whole line body 1 is connected into a whole, a rack 111 is connected in an embedded manner to the bottom surface of the tooling plate 11, a gear 112 meshed with the rack 111 is arranged at any position of the line body 1, of course, a motor for driving the gear 112 to rotate is further arranged on the line body 1, in this embodiment, a stepping motor is preferably adopted, the operation is discontinuous, the stepping interval is the production time, one of the tooling plates 11 is driven to move along the production line through the transmission between the gear 112 and the rack 111, the rest of the tooling plates 11 are pulled to achieve the effect of circular motion.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an energy-conserving backward flow informationization production water line of unit combination formula, includes line body (1), its characterized in that: the wire body (1) at least comprises:

the device comprises a support (2) built by lean tubes, wherein the support (2) is surrounded by roller groups (9) in an end-to-end manner to form a whole production area, the production area is divided into an assembly area positioned on the front side and a material area positioned on the rear side, and the roller groups (9) of the assembly area are higher than the roller groups (9) of the material area in the horizontal height;

the wire head (3) is positioned at one end of the whole wire body (1), and the wire head (3) comprises a lifting platform (31) connected with a roller set (9) of an assembly area, a jacking mechanism (30) at the bottom of the lifting platform (31) and a switching platform (32) connected with the roller set (9) of a material area;

the wire tail (6) is positioned at the other end of the whole wire body (1), the wire tail (6) comprises a slope frame (60) which is inclined downwards, and the tail end of the slope frame (60) is also provided with a material blocking frame (61) which protrudes upwards; a plurality of elevated platforms (7) are arranged in the assembly area at intervals, the elevated platforms (7) can be slidably arranged on the bracket (2), and a cushion elevated platform (8) is arranged on the ground corresponding to each elevated platform (7).

2. The unit-combined energy-saving backflow informatization production line according to claim 1, characterized in that: a plurality of material frames (4) are adjacently arranged in the material area, and at least one layer of material plate (10) is arranged on each material frame (4).

3. The unit-combined energy-saving backflow informatization production line according to claim 1, characterized in that: a plurality of horse wheels (12) are installed at the bottom end of the support (2) of the whole line body (1).

4. The unit-combined energy-saving backflow informatization production line according to claim 1, characterized in that: the top of support (2) still is provided with roof-rack (5), a plurality of touch-sensitive screens (15) are installed to the equidistant on roof-rack (5), just touch-sensitive screen (15) are towards the equipment district.

5. The unit-combined energy-saving backflow informatization production line according to claim 4, characterized in that: the touch screen (15) is movably arranged on the bracket (2) through an adjusting frame (14).

6. The unit-combined energy-saving backflow informatization production line according to claim 1, characterized in that: the lifting platform (31), the switching platform (32) and the slope frame (60) are also provided with roller groups (9), and the roller groups (9) on the lifting platform (31) and the switching platform (32) are criss-cross roller groups (9).

7. The unit-combined energy-saving backflow informatization production line according to claim 1, characterized in that: the roller group (9) on the wire body (1) is provided with a plurality of tooling plates (11) at equal intervals.

8. The unit-combined energy-saving backflow informatization production line according to claim 1, characterized in that: and a large display screen (13) is arranged on the bracket (2) close to the wire tail (6).