CN211488650U

CN211488650U - Automatic detection and short circuit sorting equipment for aluminum-shell battery roll cores

Info

Publication number: CN211488650U
Application number: CN201920782330.9U
Authority: CN
Inventors: 郑东
Original assignee: Huizhou City Yuanda Electronic Technology Co ltd
Current assignee: Huizhou City Yuanda Electronic Technology Co ltd
Priority date: 2020-04-10
Filing date: 2020-04-10
Publication date: 2020-09-15
Anticipated expiration: 2030-04-10

Abstract

The utility model discloses an aluminum hull battery rolls up core automated inspection short circuit sorting facilities, include the table body, test station, scanning station, select separately the station and put material mechanism, the central point at table body top puts the department and is fixed with servo motor, be equipped with the revolving stage directly over the table body, four groups are installed at the top of revolving stage and are put material mechanism, and adjacent contained angle of putting between the material mechanism all is 90, the welding of the table body top of revolving stage one side has test station, micro motor's output all installs the screw rod through the shaft coupling, the welding of the table body top of revolving stage opposite side has the sorting station, the welding of one side on table body top has scanning station, control panel is installed to the opposite side on table body top. This core automated inspection short circuit sorting facilities is rolled up to aluminum-shell battery has not only improved the detection sorting efficiency that the core was rolled up to the aluminum-shell battery, has improved the detection sorting quality that the core was rolled up to the aluminum-shell battery, has reduced the damage rate that the core was rolled up to the aluminum-shell battery moreover.

Description

Automatic detection and short circuit sorting equipment for aluminum-shell battery roll cores

Technical Field

The utility model relates to a battery detects technical field, specifically is an aluminum hull battery rolls up core automated inspection short circuit sorting equipment.

Background

In the production and manufacturing process of the aluminum-shell battery and other related products, the voltage and the internal resistance of the battery are usually required to be detected for multiple times to ensure the use safety, wherein the detection and the sorting of the internal short circuit condition of the aluminum-shell battery are one of the main detection items.

But current aluminum-shell battery rolls up core automated inspection short circuit sorting facilities still has certain problem, and specific problem has following several:

1. the common automatic detection and sorting equipment mostly adopts a linear transmission and one-by-one sorting working mode, occupies a large area, and has low detection and sorting efficiency;

2. the general automatic detection and sorting equipment only has a single detection mode, so that errors are easy to occur in the detection and sorting processes to cause the reduction of the qualification rate of finished products;

3. the existing automatic detection and sorting equipment is lack of an effective buffering and damping structure, so that the accidental damage rate is easily increased due to external vibration, internal extrusion and other conditions in the detection and sorting processes.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an aluminum hull battery rolls up core automated inspection short circuit sorting facilities to the work efficiency who provides the device in solving above-mentioned background art is lower, the finished product qualification rate lacks guarantee, the higher problem of accidental damage rate.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic detection and short circuit sorting device for an aluminum-shell battery roll core comprises a table body, a testing station, a scanning station, a sorting station and a material placing mechanism, wherein a servo motor is fixed at the center position of the top of the table body, a rotating shaft is installed at the output end of the servo motor through a coupler, a rotary table is arranged right above the table body, the bottom end of the rotary table is fixedly connected with the top end of the rotating shaft, four material placing mechanisms are installed at the top of the rotary table, included angles between adjacent material placing mechanisms are 90 degrees, the testing station is welded at the top end of the table body on one side of the rotary table, equidistant micro motors are fixed at the top of the testing station, screw rods are installed at the output ends of the micro motors through the couplers, potential probes are sleeved at one ends of the screw rods above the material placing mechanisms, the sorting station is welded at the top end of the table body on the other side of the rotary table, and, and electric telescopic handle's output all extends to the top of putting the material mechanism, the welding of one side on table body top has the scanning station, and one side of scanning station inlays and has equidistant scanner, control panel is installed to the opposite side on table body top.

Preferably, the output end of the electric telescopic rod is provided with an electromagnetic valve, and the bottom end of the electromagnetic valve is provided with a vacuum chuck.

Preferably, an air pump is fixed to the top of the sorting station, the input end of the air pump is communicated with the top of the electromagnetic valve through a conduit, and an exhaust pipe is installed at the output end of the air pump.

Preferably, three groups of rollers are fixed at the edge position of the bottom end of the rotary table, included angles between adjacent rollers are all 120 degrees, and the bottoms of the rollers are all located in the annular sinking groove at the top of the table body.

Preferably, it is equipped with anchor clamps, positioning slot, silica gel cushion, compression spring, fixed frame and damping fin in proper order from the top down to put the material mechanism, the inside of anchor clamps is equipped with positioning slot, and positioning slot's bottom is equipped with equidistant fixed frame, compression spring is all installed to the inside of fixed frame, and compression spring's top all is fixed with the silica gel cushion to the top of silica gel cushion all extends to the top of fixed frame.

Preferably, the bottom end of the clamp is adhered with a damping fin, and the bottom end of the damping fin is fixedly connected with the top end of the rotary table.

Compared with the prior art, the beneficial effects of the utility model are that: the automatic detection and short circuit sorting equipment for the aluminum-shell battery roll cores not only improves the detection and sorting efficiency of the aluminum-shell battery roll cores, improves the detection and sorting quality of the aluminum-shell battery roll cores, but also reduces the damage rate of the aluminum-shell battery roll cores;

1. the top of the table body is fixedly provided with the servo motor and the rotary table, the output end of the servo motor is provided with the rotary shaft, the air pump and the electric telescopic rod are arranged in the sorting station, the output end of the air pump is provided with the exhaust pipe, the output end of the electric telescopic rod is provided with the electromagnetic valve, and the bottom end of the electromagnetic valve is provided with the vacuum chuck, so that the functions of high-efficiency transmission and sorting of automatic detection and sorting equipment are realized, and the detection and sorting efficiency of the aluminum-shell battery winding core is improved;

2. the top end of the table body is provided with the scanning station and the testing station, the scanner is embedded in one side of the scanning station, the top of the testing station is fixedly provided with the micro motor, the output end of the micro motor is provided with the screw rod, and one end of the screw rod is sleeved with the potential probe, so that the double detection function of the automatic detection and sorting equipment is realized, and the detection and sorting quality of the aluminum-shell battery winding core is improved;

3. put the material mechanism through the installation at the top of revolving stage, put the inside of material mechanism and establish anchor clamps, positioning channel section, silica gel cushion, compression spring, fixed frame and damping fin, realized the inside multiple shock attenuation function of buffering of automated inspection sorting facilities to the damage rate of aluminium shell battery roll core has been reduced.

Drawings

Fig. 1 is a schematic view of a front view cross-sectional structure of the present invention;

FIG. 2 is a schematic top view of the table body of the present invention;

fig. 3 is a schematic view of a top view structure of the turntable of the present invention;

FIG. 4 is a schematic view of the cross-sectional structure of the material placing mechanism of the present invention;

fig. 5 is a schematic view of the system flow of the present invention.

In the figure: 1. a table body; 2. a test station; 3. a micro motor; 4. a screw; 5. a potential probe; 6. scanning a station; 7. a scanner; 8. an electromagnetic valve; 9. an exhaust pipe; 10. an air pump; 11. an electric telescopic rod; 12. a sorting station; 13. a turntable; 14. a servo motor; 15. an annular sinking groove; 16. a roller; 17. a control panel; 18. a material placing mechanism; 1801. a clamp; 1802. positioning the clamping groove; 1803. a silica gel cushion block; 1804. a compression spring; 1805. a fixing frame; 1806. a damping fin.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: an automatic detection and short circuit sorting device for an aluminum-shell battery roll core comprises a table body 1, a testing station 2, a scanning station 6, a sorting station 12 and a material placing mechanism 18, wherein a servo motor 14 is fixed at the center of the top of the table body 1, the type of the servo motor 14 can be MR-J2S-20A, the input ends of the servo motors 14 are electrically connected with the output end of a PLC (programmable logic controller) in a control panel 17, the output end of the servo motor 14 is provided with a rotating shaft through a coupler, a rotary table 13 is arranged right above the table body 1, the bottom end of the rotary table 13 is fixedly connected with the top end of the rotating shaft, four groups of material placing mechanisms 18 are arranged at the top of the rotary table 13, included angles between the adjacent material placing mechanisms 18 are 90 degrees, the testing station 2 is welded at the top end of the table body 1 on one side of the rotary table 13, equidistant micro motors 3 are fixed at the top of the testing station 2, and the type of the micro motors, the input end of the micro motor 3 is electrically connected with the output end of the PLC inside the control panel 17, the output end of the micro motor 3 is provided with a screw 4 through a coupler, one end of the screw 4 above the material placing mechanism 18 is sleeved with a potential probe 5, the type of the potential probe 5 can be B50K, the output end of the potential probe 5 is electrically connected with the input end of the PLC inside the control panel 17, the top end of the table body 1 at the other side of the rotary table 13 is welded with a sorting station 12, the middle part of the sorting station 12 is fixed with an electric telescopic rod 11 with equal spacing, the type of the electric telescopic rod 11 can be TJC-C1-300, the input end of the electric telescopic rod 11 is electrically connected with the output end of the PLC inside the control panel 17, the output end of the electric telescopic rod 11 extends to the upper side of the material placing mechanism 18, one side of the top end of the table body 1 is welded with a, and scanner 7 with equal interval is inlayed on one side of scanning station 6, the model of scanner 7 can be SR-2000, and the output of scanner 7 all is connected with the input electric of PLC controller in control panel 17, and control panel 17 is installed to the opposite side at table 1 top, and the model of control panel 17 can be TC 45.

As shown in fig. 1, the output end of the electric telescopic rod 11 is provided with an electromagnetic valve 8, the type of the electromagnetic valve 8 can be 4V210-08, the input end of the electromagnetic valve 8 is electrically connected with the output end of the PLC controller inside the control panel 17, and the bottom end of the electromagnetic valve 8 is provided with a vacuum chuck, so that the internal air pressure of the vacuum chuck can be conveniently controlled, and the waste materials can be adsorbed and taken out.

As shown in fig. 1, an air pump 10 is fixed on the top of the sorting station 12, the type of the air pump 10 may be CP-60, and the input ends of the air pump 10 are all electrically connected with the output end of the PLC controller inside the control panel 17, the input end of the air pump 10 is communicated with the top of the electromagnetic valve 8 through a conduit, and the output end of the air pump 10 is provided with an exhaust pipe 9 for providing power to the vacuum chuck.

As in fig. 2, three sets of rollers 16 are fixed at the edge of the bottom end of the rotary table 13, and the included angles between adjacent rollers 16 are all 120 °, and the bottoms of the rollers 16 are all located inside the annular sinking groove 15 at the top of the table body 1, so as to ensure the stability of the rotary table 13 during rotation, thereby improving the detection precision.

As shown in fig. 4, the material placing mechanism 18 is sequentially provided with a clamp 1801, a positioning slot 1802, a silica gel cushion block 1803, a compression spring 1804, a fixing frame 1805 and a damping plate 1806 from top to bottom, the positioning slot 1802 is arranged inside the clamp 1801, the fixing frames 1805 at equal intervals are arranged at the bottoms of the positioning slot 1802, the compression spring 1804 is mounted inside the fixing frame 1805, the silica gel cushion block 1803 is fixed at the top end of each compression spring 1804, and the tops of the silica gel cushion blocks 1803 extend to the upper side of the fixing frame 1805;

at the automated inspection short circuit of the core is rolled up to the aluminum-shell battery and the sorting process, the core is rolled up to the aluminum-shell battery and is located positioning channel 1802's inside all the time, consequently at the contact in-process with potential probe 5, vacuum chuck, the inside compression spring 1804 of fixed frame 1805 and silica gel cushion 1803 provide buffer protection for the bottom of this core is rolled up to the aluminum-shell battery, avoid outside extrusion or remove the collision of in-process and lead to the fact unexpected damage to this core is rolled up to the aluminum-shell battery.

As in fig. 4, the bottom end of the clamp 1801 is adhered with a damping sheet 1806, and the bottom end of the damping sheet 1806 is fixedly connected with the top end of the rotary table 13, so as to achieve secondary shock absorption and noise reduction, thereby ensuring the relative safety of the aluminum-shell battery roll core.

The working principle is as follows: when in use, firstly, the control panel 17 is controlled, the automatic detection short-circuit sorting equipment for the aluminum-shell battery winding core is powered on to operate, at the moment, an operator can put the aluminum-shell battery winding core to be detected into the material placing mechanism 18 in sequence, so that the relative safety of the aluminum-shell battery winding core is ensured to the maximum extent, subsequently, under the action of the servo motor 14, the rotary table 13 rotates clockwise at a uniform speed, and stays for a period of time every time when the micro motor rotates 90 degrees, in the process, the micro motor 3 in the testing station 2 rotates forwards and backwards firstly, namely, the screw 4 drives the potential probe 5 to contact with the terminal of the corresponding aluminum-shell battery winding core, and resets after the short-circuit detection is completed, then the micro motor continues to rotate to the scanning station 6, the secondary detection is completed under the action of the scanner 7, and finally, the micro motor rotates to the sorting station 12, at the moment, according to the detection result, the PLC controller in the control, simultaneously, the corresponding extension of the electric telescopic handle 11 that corresponds the waste material, and the solenoid valve 8 of its tip is opened, then should have the aluminium shell battery of trouble to roll up the core and take out and retrieve the inside to sorting station 12 automatically under vacuum chuck's effect, wait for post processing, and the aluminium shell battery that detects rolls up the core then continues to rotate to operating personnel's the front, take off in order can, finally accomplish this aluminium shell battery rolls up core automated inspection short circuit sorting facilities's whole work.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an aluminum-shell battery rolls up core automated inspection short circuit sorting facilities, includes the table body (1), test station (2), scanning station (6), selects separately station (12) and puts material mechanism (18), its characterized in that: the table is characterized in that a servo motor (14) is fixed at the center of the top of the table body (1), the output end of the servo motor (14) is provided with a rotating shaft through a coupler, a rotary table (13) is arranged right above the table body (1), the bottom end of the rotary table (13) is fixedly connected with the top end of the rotating shaft, four groups of material placing mechanisms (18) are arranged at the top of the rotary table (13), included angles between the adjacent material placing mechanisms (18) are 90 degrees, a testing station (2) is welded at the top end of the table body (1) on one side of the rotary table (13), equidistant micro motors (3) are fixed at the top of the testing station (2), screw rods (4) are arranged at the output ends of the micro motors (3) through couplers, potential probes (5) are sleeved at one ends of the screw rods (4) above the material placing mechanisms (18), and sorting stations (12) are welded at the top end of the table body (1) on, and the middle part of sorting station (12) is fixed with equidistant electric telescopic handle (11) to the output of electric telescopic handle (11) all extends to the top of putting material mechanism (18), one side welding on the table body (1) top has scanning station (6), and inlays one side of scanning station (6) and have equidistant scanner (7), control panel (17) are installed to the opposite side on the table body (1) top.

2. The automatic detection and short-circuit sorting equipment for the aluminum-shell battery roll cores, according to claim 1, is characterized in that: the output end of the electric telescopic rod (11) is provided with an electromagnetic valve (8), and the bottom ends of the electromagnetic valves (8) are provided with vacuum chucks.

3. The automatic detection and short-circuit sorting equipment for the aluminum-shell battery roll cores, according to claim 2, is characterized in that: an air pump (10) is fixed to the top of the sorting station (12), the input end of the air pump (10) is communicated with the top of the electromagnetic valve (8) through a guide pipe, and an exhaust pipe (9) is installed at the output end of the air pump (10).

4. The automatic detection and short-circuit sorting equipment for the aluminum-shell battery roll cores, according to claim 1, is characterized in that: three groups of rollers (16) are fixed at the edge position of the bottom end of the rotary table (13), included angles between adjacent rollers (16) are all 120 degrees, and the bottoms of the rollers (16) are all located in an annular sinking groove (15) at the top of the table body (1).

5. The automatic detection and short-circuit sorting equipment for the aluminum-shell battery roll cores, according to claim 1, is characterized in that: put material mechanism (18) from the top down and be equipped with anchor clamps (1801), positioning channel groove (1802), silica gel cushion (1803), compression spring (1804), fixed frame (1805) and damping fin (1806) in proper order, the inside of anchor clamps (1801) is equipped with positioning channel groove (1802), and the bottom of positioning channel groove (1802) is equipped with fixed frame (1805) of equidistant, compression spring (1804) are all installed to the inside of fixed frame (1805), and the top of compression spring (1804) all is fixed with silica gel cushion (1803) to the top of silica gel cushion (1803) all extends to the top of fixed frame (1805).

6. The automatic detection and short-circuit sorting equipment for the aluminum-shell battery roll cores, according to claim 5, is characterized in that: the bottom of anchor clamps (1801) is glued there is damping fin (1806), and the top fixed connection of the bottom of damping fin (1806) and revolving stage (13).