CN211466758U - Bamboo chip removing device - Google Patents
Bamboo chip removing device Download PDFInfo
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- CN211466758U CN211466758U CN201921900464.2U CN201921900464U CN211466758U CN 211466758 U CN211466758 U CN 211466758U CN 201921900464 U CN201921900464 U CN 201921900464U CN 211466758 U CN211466758 U CN 211466758U
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- planer tool
- planing
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- tool
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 92
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 92
- 241001330002 Bambuseae Species 0.000 title claims abstract description 92
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 92
- 239000011425 bamboo Substances 0.000 title claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000009966 trimming Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 230000009471 action Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 239000011093 chipboard Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 230000009194 climbing Effects 0.000 description 3
- 235000003570 Phyllostachys pubescens Nutrition 0.000 description 2
- 244000302661 Phyllostachys pubescens Species 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
A bamboo chip removing device is used for removing the upper surface and the lower surface of a bamboo chip on a machine table and comprises three groups of planing tool sets, a plurality of platforms, a plurality of jacking mechanisms and a control table, wherein any one group of planing tool set comprises an upper planing tool set and a lower planing tool set; platforms are arranged between the planer tool pairs and on two sides of the planer tool pairs, and the platforms are connected with the jacking mechanism; the planing tool assembly and the jacking mechanism are connected with the control platform; and the three groups of planning cutter groups respectively carry out corner cutting, distance fixing and trimming operations on the fed bamboo chips under the control of the console to obtain the final bamboo board. The utility model controls the lifting of any planer tool group in any planer tool group pair through the control console simultaneously so as to achieve the control of the planing amount of the target plate; three groups of planing tool pairs with inconsistent planing removal amount are arranged, and the bamboo chips are subjected to corner cutting, distance fixing and trimming operation in sequence, so that the high-quality bamboo board is obtained.
Description
Technical Field
The utility model relates to a bamboo chip digs except the field, concretely relates to bamboo chip digs except device.
Background
The bamboo board has the advantages of small water absorption expansion coefficient, no crack, no deformation and the like, and is widely applied due to the excellent physical properties of the bamboo board. In the pre-production stage of the bamboo board, adult moso bamboos are required to be cut into moso bamboos with specified lengths, so that the bamboo board is convenient for the slicing processing in the later stage; then, performing bamboo breaking operation on the cut bamboo tube, and cutting the bamboo tube into bamboo chips with equal width by cutters in the bamboo tube driven by external force; finally, the upper and lower surfaces of the bamboo chips are planed to the required thickness by a planing machine.
In the process of removing the main pieces, the removing machine in the prior art has the following defects: on one hand, the existing planing machine can only plane specific bamboo chips, when bamboo chips with different thicknesses need to be prepared each time, the corresponding planing machine needs to be used or readjusted to meet the requirements, the existing planing machine can be adjusted in time, and the adjusting precision and the adjusting range are limited; on the other hand, when the existing planing machine is used for planing, the spring limiting mechanism is used for limiting in the vertical direction, the bamboo chips are easy to collide with the spring limiting mechanism and block in the advancing process of the bamboo chips, the continuity is affected, meanwhile, when the bamboo chips pass through the bamboo joints, the bamboo joints are mechanically impacted with the spring limiting mechanism, the spring limiting mechanism is bounced, and the limitation of the bamboo chips is affected; the existing planer tool is driven by a flat adhesive tape, the rotating speed of the planer tool is limited, the diameter of the planer tool is limited, the smaller the diameter of the planer tool is, and the lower the impact of bamboo joints on the planer tool is.
Disclosure of Invention
According to the problem that the background art provided, the utility model provides a bamboo chip is dug and is removed device and solve, it is right next the utility model discloses do further to explain.
A bamboo chip removing device is used for removing the upper surface and the lower surface of a bamboo chip on a machine table and comprises three groups of planing tool sets, a plurality of platforms, a plurality of jacking mechanisms and a control table, wherein any one group of planing tool set comprises an upper planing tool set and a lower planing tool set; platforms are arranged between the planer tool pairs and on two sides of the planer tool pairs, and the platforms are connected with the jacking mechanism; the planing tool assembly and the jacking mechanism are connected with the control platform; and the three groups of planning cutter groups respectively carry out corner cutting, distance fixing and trimming operations on the fed bamboo chips under the control of the console to obtain the final bamboo board.
The three groups of planing tool pairs are respectively a first planing tool pair, and comprise a first upper planing tool group and a first lower planing tool group; the second planer tool group comprises a second upper planer tool group and a second lower planer tool group; the third planer tool group comprises a third upper planer tool group and a third lower planer tool group.
Furthermore, the first upper planer tool set, the second upper planer tool set, the third upper planer tool set, the first lower planer tool set, the second lower planer tool set and the third lower planer tool set have the same structure and comprise planer tools, tool apron, bearing tables, screws and driving motors; the planer tool is fixed in on the blade holder, and the blade holder is fixed in the plummer top, and the plummer is inside to be provided with the screw thread, places the plummer inside in the screw rod and with the screw thread meshing, the plummer both sides and board contact, the screw rod rotates under the drive of external force, drives the plummer in the vertical motion under the machine platform restriction.
Further, the planer tool is connected with the motor through the flat belt, adopts the flat belt to replace current flat angle area, and simultaneously, the diameter of planer tool can enlarge to 200 millimeters, can promote current 3000r/min rotational speed to 10000r/min, and the excision effect of planer tool 11 under the high rotational speed is better, and simultaneously, planer tool 11 under the major diameter is when crossing the bamboo joint, and its stability also promotes by a wide margin.
Furthermore, the jacking mechanism comprises an air cylinder, a Y-shaped frame and a pressing wheel, one end of the Y-shaped frame is connected to an output shaft of the air cylinder, the other two ends of the Y-shaped frame are fixedly connected with the pressing wheel, and the platform is connected to the pressing wheel.
Furthermore, the first planer tool group carries out angle cutting on the bamboo chips, and the thickness of the bamboo chips after being planed by the first upper planer tool group and the first lower planer tool group is still larger than a target amount; the second planer tool group is used for spacing the bamboo chips after the beveling, and the vertical distance between the second upper planer tool group and the second lower planer tool group is the thickness value of the target bamboo chip; and trimming the bamboo chips after spacing by using a third planer tool set to obtain the finally required bamboo chip board.
Furthermore, a plurality of sensors connected with the control console are arranged on the machine table and used for sensing the advancing state of the bamboo chips and reflecting the advancing state to the control console for displaying.
Has the advantages that: compared with the prior art, the utility model is provided with three groups of planing tool groups, and the lifting of any planing tool group in any planing tool group pair is controlled by the control console simultaneously so as to achieve the control of the planing removal amount of the target board or automatically select the most economical planing removal amount according to the thickness of the bamboo chips; the planer tool set controlled by screw transmission can meet the requirements of bamboo chips with any target thickness under the control of the console; in the structure of the planer tool set, a flat belt is adopted for transmission, and meanwhile, the planer tool adopts a large-diameter planer tool, the rotating speed of the planer tool can be increased to 10000r/min from 3000r/min at present, the planing effect is obvious, and the vibration interference caused by the existence of bamboo joints can be ignored; the bamboo chips are clamped by the jacking platform of the jacking mechanism driven by the air cylinder, so that the advancing stability of the bamboo chips is ensured; three groups of planing tool pairs with inconsistent planing removal amount are arranged, and the bamboo chips are subjected to corner cutting, distance fixing and trimming operation in sequence, so that the high-quality bamboo board is obtained.
Drawings
FIG. 1: the structure of the utility model is shown schematically;
FIG. 2: a schematic view of any one of the planer tool sets;
in the figure: the device comprises a first upper planer tool set 1a, a second upper planer tool set 2a, a third upper planer tool set 3a, a first lower planer tool set 1b, a second lower planer tool set 2b, a third lower planer tool set 3b, a planer tool 11, a tool apron 12, a bearing table 13, a screw 14, a jacking mechanism 40, an air cylinder 41, a Y-shaped frame 42, a pressing wheel 43, a platform 50 and a sensor 60.
Detailed Description
Referring now to fig. 1-2, specific embodiments of the present invention will be described in detail.
A bamboo chip removing device is used for removing the upper surface and the lower surface of a bamboo chip until the required thickness is reached; including first planer tool group 1a, planer tool group 2a on the second, planer tool group 3a on the third, planer tool group 1b under first planer tool group 1b, planer tool group 2b under the second, planer tool group 3b under the third, three climbing mechanism 40, platform 50 and control cabinet, planer tool group 2a on the first planer tool group 1a, the second, planer tool group 3a on the third, planer tool group 1b under the first, planer tool group 2b under the second, planer tool group 3b under the third, three climbing mechanism 40 are connected with the control cabinet respectively, receive the control of control cabinet.
The bamboo chip slicing machine is characterized in that the first upper planer tool set 1a, the second upper planer tool set 2a and the third upper planer tool set 3a are arranged above the machine table, the first lower planer tool set 1b, the second lower planer tool set 2b and the third lower planer tool set 3b are arranged below the machine table, the first upper planer tool set 1a, the second upper planer tool set 2a and the third upper planer tool set 3a are arranged at intervals with the first lower planer tool set 1b, the second lower planer tool set 2b and the third lower planer tool set 3b, and the upper surface and the lower surface of the bamboo chip are simultaneously planed through the first upper planer tool set 1a, the second upper planer tool set 2a, the third upper planer tool set 3a, the first lower planer tool set 1b, the second lower planer tool set 2b and the third lower planer tool set 3b in sequence.
The lifting operation of the first upper planer tool set 1a, the second upper planer tool set 2a, the third upper planer tool set 3a, the first lower planer tool set 1b, the second lower planer tool set 2b and the third lower planer tool set 3b is integrally completed under the control of the control console, specifically, any upper planer tool set or lower planer tool set comprises a planer tool 11, a tool apron 12, a bearing table 13 and a screw 14, the planer tool 11 is fixed on the tool apron 12, the tool apron 12 is fixed at the top of the bearing table 13, threads are arranged inside the bearing table 13, the screw 14 is arranged inside the bearing table 13 and meshed with the screw 14, two sides of the bearing table 13 are in contact with the machine table, the screw 14 is driven by external force to rotate, and the bearing table 13 is driven to move vertically under the limitation of the machine table.
Planer tool 11 passes through the flat band with the motor and is connected, adopts the flat band to replace current flat angle area, and simultaneously, planer tool 11's diameter can enlarge to 200 millimeters, can promote current 3000r/min rotational speed to 10000r/min, and planer tool 11's under the high rotational speed excision effect is better, and simultaneously, planer tool 11 under the major diameter is when crossing the bamboo joint, and its stability also promotes by a wide margin.
The three jacking mechanisms 40 are arranged below the machine table, when the platform is planed, the jacking mechanisms 40 act upwards to jack up the platform, the platform pushes the advancing main board onto the machine table, the flat board is clamped between the machine table and the platform and still advances forwards, the flat board is clamped between the machine table and the platform, and the planing stability is guaranteed. Climbing mechanism 40 includes cylinder 41, Y type frame 42 and pinch roller 43, and the one end of Y type frame 42 is connected on the output shaft of cylinder 41, and Y type frame 42 other both ends fixed connection pinch roller 43 adopts the mode of cylinder transmission and the compressing tightly of pinch roller, and stability strengthens by a wide margin.
The utility model discloses a screw mechanism control any a set of planer tool group or planer tool group down, its altitude mixture control's precision can reach 0.01 meter, under the control of control cabinet, goes up planer tool group and/or planer tool group independent action down, digs the bamboo chip, theoretically the utility model discloses can realize removing at the arbitrary thickness of the within range that is less than original bamboo chip thickness.
To the panel that needs reached target thickness, planer tool group downward action on the control cabinet control, lower planer tool group upward action for go up planer tool group, lower planer tool group simultaneously to the bamboo chip about the face dig remove, until reaching target thickness, be worth proposing the utility model discloses under the control cabinet, go up planer tool group downward action distance, planer tool group upward action distance can be unanimous down, also can be according to the difference of bamboo chip material and the action distance is inconsistent.
For the bamboo chips with the thickness not set as the target thickness, the control console automatically selects the optimal planing amount according to the thickness of the bamboo chip feeding material to achieve the most energy-saving effect, and according to the practical situation, the planing amount is preferably 0.5 mm, for example, the feeding of the bamboo chips is 8 mm, the control console controls the upper planing tool set to move downwards, and the lower planing tool set to move upwards, so that the planed bamboo wood finally obtained is 7.5 mm.
It should be pointed out that in practice only need in theory at least a set of last planer tool group and a set of lower planer tool group can, for example first planer tool group 1a and first planer tool group 1b down set up the upper and lower planer tool group that three groups of correspondences for promoting the effect of planing off, more importantly, for balancing each group's planer tool group planing off load and improving the effect of planing off, the volume of planing off between the planer tool group of this embodiment to the team carries out unbalanced arrangement, specifically includes:
the first upper planer tool set 1a and the first lower planer tool set 1b carry out chamfering operation on the bamboo chips with irregular sections, and the thickness of the bamboo chips planed by the first upper planer tool set 1a and the first lower planer tool set 1b is still larger than the target amount;
spacing, wherein the second upper planer tool set 2a and the second lower planer tool set 2b perform spacing operation on the bamboo chips after the angle cutting, and the vertical distance between the second upper planer tool set 2a and the second lower planer tool set 2b is the thickness value of the target bamboo chip;
and trimming, namely trimming the bamboo chips trimmed at fixed intervals by the third upper planer tool group 3a and the third lower planer tool group 3b to obtain the finally required bamboo chip board.
Further, a plurality of sensors 60 connected to the console are provided on the machine for sensing the moving state of the bamboo chips and reflecting the moving state to the console for display.
The utility model is provided with three groups of planing tool pairs, and the lifting of any planing tool group in any planing tool pair is controlled simultaneously by the control console so as to control the planing removal amount of the target board, or automatically select the most economical planing removal amount according to the thickness of the bamboo chips; the planer tool set controlled by screw transmission can meet the requirements of bamboo chips with any target thickness under the control of the console; in the structure of the planer tool set, a flat belt is adopted for transmission, and meanwhile, the planer tool adopts a large-diameter planer tool, the rotating speed of the planer tool can be increased to 10000r/min from 3000r/min at present, the planing effect is obvious, and the vibration interference caused by the existence of bamboo joints can be ignored; the bamboo chips are clamped by the jacking platform of the jacking mechanism driven by the air cylinder, so that the advancing stability of the bamboo chips is ensured; three groups of planing tool pairs with inconsistent planing removal amount are arranged, and the bamboo chips are subjected to corner cutting, distance fixing and trimming operation in sequence, so that the high-quality bamboo board is obtained.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a bamboo chip is planed and is removed device for planing the upper and lower two sides of bamboo chip on the machine bench, its characterized in that: the automatic lifting device comprises three groups of planing tool sets, a plurality of platforms (50), a plurality of lifting mechanisms (40) and a control console, wherein any one group of planing tool set comprises an upper planing tool set and a lower planing tool set; platforms (50) are arranged between the planing tool pairs and on two sides of the planing tool pairs, and the platforms (50) are connected with the jacking mechanism (40); the planing tool assembly and the jacking mechanism are connected with the control platform; and the three groups of planning cutter groups respectively carry out corner cutting, distance fixing and trimming operations on the fed bamboo chips under the control of the console to obtain the final bamboo board.
2. A bamboo chip removal device as claimed in claim 1, wherein: the three groups of planing tool pairs are respectively a first planing tool pair, and comprise a first upper planing tool group (1a) and a first lower planing tool group (1 b); the second planer tool group comprises a second upper planer tool group (2a) and a second lower planer tool group (2 b); the third planer tool group comprises a third upper planer tool group (3a) and a third lower planer tool group (3 b).
3. A bamboo chip peeling device as claimed in claim 2, wherein: the first upper planer tool set (1a), the second upper planer tool set (2a), the third upper planer tool set (3a), the first lower planer tool set (1b), the second lower planer tool set (2b) and the third lower planer tool set (3b) are identical in structure and comprise planing tools (11), tool bases (12), bearing tables (13) and screws (14); planer tool (11) are fixed in on blade holder (12), and blade holder (12) are fixed in plummer (13) top, and plummer (13) is inside to be provided with the screw thread, places plummer (13) inside in screw rod (14) and with the screw-thread engagement, plummer (13) both sides and board contact, screw rod (14) rotate under the drive of external force, drive plummer (13) in the vertical action under the machine platform restriction.
4. A bamboo chip peeling device as claimed in claim 3, wherein: the planing tool (11) is connected with the motor through the flat belt, and the diameter of the planing tool (11) can be enlarged to 200 mm.
5. A bamboo chip removal device as claimed in claim 4, wherein: the jacking mechanism (40) comprises an air cylinder (41), a Y-shaped frame (42) and a pressing wheel (43), one end of the Y-shaped frame (42) is connected to an output shaft of the air cylinder (41), the other two ends of the Y-shaped frame (42) are fixedly connected with the pressing wheel (43), and the platform is connected to the pressing wheel (43).
6. A bamboo chip removal device as claimed in any one of claims 2 to 5, wherein:
the first planer tool group cuts the bamboo chips, and the thickness of the bamboo chips after being planed by the first upper planer tool group (1a) and the first lower planer tool group (1b) is still larger than the target amount;
the second planer tool set is used for spacing the bamboo chips after the beveling, and the vertical distance between the second upper planer tool set (2a) and the second lower planer tool set (2b) is the thickness value of the target bamboo chip;
and trimming the bamboo chips after spacing by using a third planer tool set to obtain the finally required bamboo chip board.
7. A bamboo chip removal device as claimed in claim 6, wherein: the machine table is provided with a plurality of sensors (60) connected with the control table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921900464.2U CN211466758U (en) | 2019-11-08 | 2019-11-08 | Bamboo chip removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921900464.2U CN211466758U (en) | 2019-11-08 | 2019-11-08 | Bamboo chip removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211466758U true CN211466758U (en) | 2020-09-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921900464.2U Expired - Fee Related CN211466758U (en) | 2019-11-08 | 2019-11-08 | Bamboo chip removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211466758U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112757423A (en) * | 2021-01-20 | 2021-05-07 | 江西双双机械制造有限公司 | Pneumatic center self-positioning mechanism for bamboo strips and planing machine applying pneumatic center self-positioning mechanism |
-
2019
- 2019-11-08 CN CN201921900464.2U patent/CN211466758U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112757423A (en) * | 2021-01-20 | 2021-05-07 | 江西双双机械制造有限公司 | Pneumatic center self-positioning mechanism for bamboo strips and planing machine applying pneumatic center self-positioning mechanism |
| CN112757423B (en) * | 2021-01-20 | 2023-04-07 | 江西双双机械制造有限公司 | Planing machine |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200911 |
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| CF01 | Termination of patent right due to non-payment of annual fee |