CN211464194U - Full-automatic high-efficiency dead-angle-free cleaning and sterilizing system - Google Patents
Full-automatic high-efficiency dead-angle-free cleaning and sterilizing system Download PDFInfo
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- CN211464194U CN211464194U CN201921419640.0U CN201921419640U CN211464194U CN 211464194 U CN211464194 U CN 211464194U CN 201921419640 U CN201921419640 U CN 201921419640U CN 211464194 U CN211464194 U CN 211464194U
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Abstract
The utility model discloses a full-automatic high efficiency does not have dead angle and washs sterilization system, include: the device comprises a liquid preparation tank, a controller, a cleaning liquid tank and a diaphragm pump, wherein an alkali liquid tank is installed at the top of the liquid preparation tank, a water pipe for injection, a purification water pipe and a steam pipe are further connected to the top of the liquid preparation tank, a spraying ball is installed in the liquid preparation tank, the bottom of the liquid preparation tank is connected with a pipeline, the other end of the pipeline is connected with a vacuum pump, the vacuum pump is connected with the cleaning tank through a pipeline, and the diaphragm pump is connected to the water pipe; the cleaning and sterilizing system is arranged in the controller and comprises a CIP (cleaning in place) and an SIP (session initiation protocol) cleaning system, wherein the CIP comprises a pre-cleaning module, a cleaning liquid cleaning module and an injection water cleaning module, and the SIP comprises a heating and sterilizing module and a pressurizing and sterilizing module. The utility model discloses automatic operation and operating duration are short, can carry out a lot of to joining in marriage the fluid reservoir and wash promptly and add the heat pressurization sterilization, improve the quality of sterilization, reduce operating personnel's intervention, accomplish high quality, efficient operation technology.
Description
Technical Field
The utility model relates to a liquid system technical field is joined in marriage to the material, more specifically is a full-automatic high efficiency does not have dead angle and washs sterilization system.
Background
The cleaning and sterilizing system is an important ring in all material liquid preparation systems, is related to the secondary use of the liquid preparation system, influences whether the quality of the prepared liquid is qualified or not, and is a set of qualified dead-angle-free cleaning and sterilizing process.
At present, the existing cleaning and sterilizing system has the following problems: the cleaning and sterilizing system has the advantages of long working time, insufficient cleaning of certain dead angles in the tank during cleaning, poor sterilizing effect, manual control of partial operation and low automation level. For this reason, a new scheme needs to be designed to give improvements.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic high efficiency does not have dead angle and washs sterilization system has solved the problem that proposes in the background art, satisfies the in-service use demand.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a full-automatic high efficiency does not have dead angle and washs sterilization system, includes: the device comprises a liquid preparation tank, a controller, a cleaning liquid tank and a diaphragm pump, wherein an alkali liquid tank is installed at the top of the liquid preparation tank, the top of the liquid preparation tank is also connected with an injection water pipe, a purification water pipe and a steam pipe, a spray ball is installed in the liquid preparation tank, the bottom of the liquid preparation tank is connected with a pipeline, the other end of the pipeline is connected with a vacuum pump, the vacuum pump is connected with the cleaning tank through a pipeline, and the diaphragm pump is connected to the injection water pipe and the purification water pipe through a pipeline; the cleaning and sterilizing system is arranged in the controller and comprises a CIP (cleaning in place) and an SIP (session initiation protocol) cleaning system, wherein the CIP comprises a pre-cleaning module, a cleaning liquid cleaning module and an injection water cleaning module, and the SIP comprises a heating and sterilizing module and a pressurizing and sterilizing module.
As a preferred embodiment of the utility model, the module of wasing in advance sends the confirmation request to CIP, then to the lye tank constant volume, sets up the ball of spraying and washs time in advance, to joining in marriage the liquid jar and clear up, will wash the liquid evacuation and carry out the pressure air after the washing is accomplished and sweep.
As a preferred embodiment of the utility model, the washing liquid is prepared after the washing finishes in advance to washing liquid cleaning module, through spraying the ball blowout after washing liquid concentration is up to standard, arrives to retrieve the washing liquid in the washing liquid storage tank and carry out the pressure air to joining in marriage the fluid reservoir after spraying the time and sweep.
As a preferred embodiment of the utility model, the injection water washs the module and washs the completion back at the washing liquid, injects injection water into through the water pipe for injection and joins in marriage the fluid reservoir, then sets up the conductivity parameter, washes repeatedly joining in marriage the fluid reservoir through the injection water, carries out the pressure air purge after reaching qualified parameter to the conductivity.
As a preferred embodiment of the utility model, the heating sterilization module heats the liquid preparation tank after starting, and when the liquid preparation tank reaches the set temperature, the pipeline side direction valve at the on-way minimum opens and drains water.
As a preferred embodiment of the utility model, pressurization sterilization module control start valve cooperation pressure sensor control tank internal pressure makes the setting value that pressure kept, and after steam sterilization reachd the settlement time, to joining in marriage the fluid reservoir and carry out the heat dissipation pressure release to adopt clean air to carry out the pressure and empty the back of sweeping, the extraction is joined in marriage fluid reservoir tank internal air to vacuum, with in the clean nitrogen gas input jar.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the sterilization system runs automatically, has short running time, can clean the liquid preparation tank for many times, namely heat and pressure sterilization, improves the sterilization quality, reduces the intervention of operators, and achieves a high-quality and high-efficiency operation process.
Drawings
FIG. 1 is an overall structure diagram of the full-automatic high-efficiency dead-corner-free cleaning and sterilizing system of the present invention;
fig. 2 is a system flow chart of the full-automatic high-efficiency dead-angle-free cleaning and sterilizing system.
In the figure, a liquid preparation tank 1 is arranged; a spray ball 2; an alkali liquor tank 3; a water pipe for injection 4; a purified water pipe 5; a steam pipe 6; a diaphragm pump 7; a cleaning liquid tank 8; a vacuum pump 9; a controller 10; CIP 11; SIP 12; a pre-cleaning module 13; a cleaning solution cleaning module 14; an injection water cleaning module 15; a heat sterilization module 16; and a pressure sterilization module 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides a full-automatic high efficiency does not have dead angle and washs sterilization system, includes: the device comprises a liquid preparation tank 1, a controller 10, a cleaning liquid tank 8 and a diaphragm pump, wherein an alkaline liquid tank 3 is installed at the top of the liquid preparation tank 1, the top of the liquid preparation tank 1 is also connected with a water pipe 4 for injection, a purification water pipe 5 and a steam pipe 6, a spray ball 2 is installed in the liquid preparation tank 1, the bottom of the liquid preparation tank 1 is connected with a pipeline, the other end of the pipeline is connected with a vacuum pump 9, the vacuum pump 9 is connected with the cleaning tank through a pipeline, and the diaphragm pump 7 is connected to the water pipe for; set up the cleaning and sterilizing system in the controller 10, cleaning and sterilizing system includes CIP11 and SIP12 cleaning system, and CIP11 includes cleaning module 13 in advance, washing liquid cleaning module 14 and injection water cleaning module 15, and SIP12 includes heating sterilization module 16 and pressurization sterilization module 17, carries out washing, heating pressurization sterilization many times to joining in marriage fluid reservoir 1, guarantees that the internal portion of jar is clean, the later stage of being convenient for is used.
Further improved, as shown in fig. 2: the pre-cleaning module 13 sends a confirmation request to the CIP11, then the alkali liquor tank 3 is subjected to constant volume, the pre-cleaning time of the spraying ball 2 is set, the interior of the liquid preparation tank 1 is cleaned, after cleaning is completed, cleaning liquid is emptied and is subjected to pressure-air blowing, and the tank body is cleaned for the first time.
Further improved, as shown in fig. 2: and the cleaning liquid cleaning module 14 prepares cleaning liquid after the pre-cleaning is finished, the cleaning liquid is sprayed out through the spray ball 2 after the concentration of the cleaning liquid reaches the standard, the cleaning liquid is recycled into the cleaning liquid storage tank after the spraying time is reached, the liquid preparation tank 1 is subjected to pressure air blowing, and the tank body is subjected to secondary cleaning.
Further improved, as shown in fig. 2: the injection water cleaning module 15 injects the injection water into the liquid preparation tank 1 through the injection water pipe 4 after the cleaning of the cleaning liquid is finished, then sets the conductivity parameter, repeatedly washes the liquid preparation tank 1 through the injection water, performs pressure-air purging after the conductivity reaches the qualified parameter, and makes the conductivity of the liquid preparation tank 1 reach the standard through the injection water.
Further improved, as shown in fig. 2: and after the heating and sterilizing module 16 is started, the liquid preparation tank 1 is heated, and when the liquid preparation tank 1 reaches a set temperature, the lateral valve of the pipeline at the lowest point along the way is opened to drain water, so that the liquid preparation tank 1 is heated and sterilized.
Specifically, the pressure sterilization module 17 controls the start valve to cooperate with the pressure sensor to control the pressure in the tank, so that the pressure is kept at a set value, after the steam sterilization reaches a set time, the heat dissipation and pressure relief are performed on the liquid preparation tank 1, after the pressure purging is performed by using clean air, the air in the liquid preparation tank 1 is pumped to be vacuum, the clean nitrogen is input into the tank, the pressure sterilization is performed on the liquid preparation tank 1, and the clean nitrogen is charged after the sterilization is completed.
The utility model discloses a work flow:
1. after the liquid preparation is finished, the liquid preparation tank 1 needs to be cleaned: a storage tank cleaning request, a CIP room confirmation request, a constant volume of an alkali liquor tank 3, a pre-cleaning time of a liquor preparation tank spray ball 2, cleaning completion cleaning liquid evacuation and pressure-air purging;
2. after the pre-cleaning is finished, cleaning by cleaning liquid is started: preparing cleaning liquid, namely, starting cleaning when the concentration is qualified, setting the cleaning time of a spray ball 2 of a liquid preparation tank 1, reaching the cleaning time, recycling the cleaning liquid to a cleaning liquid storage tank, and performing pressure-air blowing;
3. after cleaning with the cleaning solution, washing with water for injection is started: the liquid level of a water tank for injection is constant in volume, qualified parameters of conductivity are set, the water tank for injection is flushed by water for injection, the flushing is repeated until the conductivity is qualified, and the pressure-air purging is carried out;
4. the user starts the SIP program: and opening the valves along the way, preheating all material storage tanks to a set temperature, and opening the lateral valves of the pipelines along the lowest point of the way to drain water when all the storage tanks reach the preheated temperature. Detecting and recording sterilization time and temperature by a process monitoring instrument;
5. when the temperature of all the detection instruments for detecting SIP reaches the set time, the pneumatic valve is matched with the pressure sensor to control the pressure in the tank to be kept at the set value, and the rest valves are closed in a delayed mode;
6. steam sterilization, storage tank heat dissipation and pressure relief, clean air pressure purging, tank vacuum pumping, clean nitrogen pressure maintaining and system sterilization.
The product protected by the scheme is put into practical production and application at present, and particularly has certain success in the field of material liquid preparation systems, so that the technical scheme of the product is obviously proved to be beneficial, meets social requirements, and is suitable for batch production and popularization and use.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic high efficiency does not have dead angle and washs sterilization system, includes: join in marriage fluid reservoir (1), controller (10), cleaning solution jar (8) and diaphragm pump (7), its characterized in that: the device comprises a liquid preparation tank (1), a liquid preparation tank (3), an injection water pipe (4), a purification water pipe (5) and a steam pipe (6), wherein the top of the liquid preparation tank (1) is also connected with the liquid preparation tank (1), a spray ball (2) is arranged in the liquid preparation tank (1), the bottom of the liquid preparation tank (1) is connected with a pipeline, the other end of the pipeline is connected with a vacuum pump (9), the vacuum pump (9) is connected with a cleaning tank through a pipeline, and a diaphragm pump (7) is connected to the injection water pipe (4) and the purification water pipe (5) through a pipeline;
a cleaning and sterilizing system is arranged in the controller (10) and comprises a CIP (cleaning in place) module (11) and an SIP (12) cleaning system, the CIP (11) comprises a pre-cleaning module (13), a cleaning liquid cleaning module (14) and an injection water cleaning module (15), and the SIP (12) comprises a heating and sterilizing module (16) and a pressurizing and sterilizing module (17).
2. The full-automatic high-efficiency dead-corner-free cleaning and sterilizing system according to claim 1, characterized in that: the pre-cleaning module (13) sends a confirmation request to the CIP (11), then the volume of the lye tank (3) is fixed, the pre-cleaning time of the spraying ball (2) is set, the solution preparation tank (1) is cleaned, and after cleaning is finished, cleaning liquid is emptied and pressure-air purging is carried out.
3. The full-automatic high-efficiency dead-corner-free cleaning and sterilizing system according to claim 1, characterized in that: the cleaning liquid cleaning module (14) prepares cleaning liquid after the precleaning is finished, the cleaning liquid is sprayed out through the spraying ball (2) after the concentration of the cleaning liquid reaches the standard, the cleaning liquid is recycled into the cleaning liquid storage tank after the spraying time is reached, and the liquid preparation tank (1) is subjected to pressure-air blowing.
4. The full-automatic high-efficiency dead-corner-free cleaning and sterilizing system according to claim 1, characterized in that: the injection water cleaning module (15) injects injection water into the liquid preparation tank (1) through the injection water pipe (4) after cleaning of the cleaning liquid is completed, then sets a conductivity parameter, repeatedly washes the liquid preparation tank (1) through the injection water, and performs pressure-air purging when the conductivity reaches a qualified parameter.
5. The full-automatic high-efficiency dead-corner-free cleaning and sterilizing system according to claim 1, characterized in that: the heating and sterilizing module (16) heats the liquid preparation tank (1) after being started, and when the liquid preparation tank (1) reaches a set temperature, the lateral valve of the pipeline at the lowest point of the way is opened to drain water.
6. The full-automatic high-efficiency dead-corner-free cleaning and sterilizing system according to claim 1, characterized in that: the pressurization and sterilization module (17) controls the starting valve to cooperate with the pressure sensor to control the pressure in the tank, so that the pressure is kept at a set value, after the steam sterilization reaches a set time, the heat dissipation and pressure relief are carried out on the liquid preparation tank (1), and after the pressure-air blowing is carried out by adopting clean air, the air in the liquid preparation tank (1) is pumped to be vacuum, and clean nitrogen is input into the tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921419640.0U CN211464194U (en) | 2019-08-29 | 2019-08-29 | Full-automatic high-efficiency dead-angle-free cleaning and sterilizing system |
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| CN201921419640.0U CN211464194U (en) | 2019-08-29 | 2019-08-29 | Full-automatic high-efficiency dead-angle-free cleaning and sterilizing system |
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| CN211464194U true CN211464194U (en) | 2020-09-11 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338200A (en) * | 2022-05-24 | 2022-11-15 | 江苏新美星包装机械股份有限公司 | CIP cleaning system for UHT system |
| CN116441259A (en) * | 2022-06-16 | 2023-07-18 | 华大工程生物学长荡湖研究所 | Method for cleaning common equipment of continuous flow system |
-
2019
- 2019-08-29 CN CN201921419640.0U patent/CN211464194U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338200A (en) * | 2022-05-24 | 2022-11-15 | 江苏新美星包装机械股份有限公司 | CIP cleaning system for UHT system |
| CN115338200B (en) * | 2022-05-24 | 2023-08-29 | 江苏新美星包装机械股份有限公司 | CIP cleaning system for UHT system |
| CN116441259A (en) * | 2022-06-16 | 2023-07-18 | 华大工程生物学长荡湖研究所 | Method for cleaning common equipment of continuous flow system |
| CN116441259B (en) * | 2022-06-16 | 2023-11-24 | 华大工程生物学长荡湖研究所 | Method for cleaning common equipment of continuous flow system |
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