CN213558915U - CIP full-automatic cleaning device for fresh meat enzymolysis liquid production system - Google Patents
CIP full-automatic cleaning device for fresh meat enzymolysis liquid production system Download PDFInfo
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- CN213558915U CN213558915U CN202022165432.1U CN202022165432U CN213558915U CN 213558915 U CN213558915 U CN 213558915U CN 202022165432 U CN202022165432 U CN 202022165432U CN 213558915 U CN213558915 U CN 213558915U
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Abstract
The utility model discloses a full self-cleaning device of CIP for bright meat enzymolysis liquid production system, including lye tank, the hot-water tank, dense alkali jar, mend the alkali pipeline, moisturizing pipeline and washing pipeline, dense alkali jar's entrance point is connected with the outer running water of system, be used for moisturizing in the dense alkali jar, still be connected with lye tank through mending the alkali pipeline, be provided with the diaphragm pump in the mended alkali pipeline, be used for replenishing alkali in the lye tank, tubular heat exchanger's exit end is provided with the sanitary pump, it is in the same place with the moisturizing mouth of lye tank and hot-water tank parallelly connected respectively through moisturizing pipeline, it adds thermal treatment to be used for carrying out the washing water in the moisturizing pipeline, lye tank, hot-water tank and tubular heat exchanger's top is connected through wasing the pipeline. Moisturizing pipeline and supplementary alkali pipeline separately set up, effectively reduced the mixture of acid-base and pure water, practiced thrift the consumption of acid-base and pure water, prevented that acid-base liquid and pure water from mixing the waste that causes acid-base liquid and water resource, the high and environmental protection and energy saving of cleaning efficiency.
Description
Technical Field
The utility model belongs to the technical field of the bait preparation, concretely relates to a CIP full self-cleaning device for bright meat enzymolysis liquid production system.
Background
The CIP cleaning system, namely a cleaning-in-place and online cleaning system can ensure a certain cleaning effect and improve the safety of products; the operation time is saved, the efficiency is improved, the labor force is saved, and the operation safety is guaranteed; energy sources such as water, steam and the like are saved, and the dosage of the detergent is reduced; the production equipment can realize large-scale production and has high automation level; the service life of the production equipment is prolonged. In the bait preparation process, need carry out the CIP to the production system of fresh meat enzymolysis liquid and wash, thereby guarantee the cleanliness of fresh meat enzymolysis liquid production system, do not set up special moisturizing pipeline, thereby make acid-base liquid and pure water mutually mix in the pipeline together, cause both unable separation after the use, retrieve, the waste of acid-base liquid has been caused, current CIP cleaning system still exists the inconvenient side of examining of cleaning result at the in-process of work simultaneously, intelligent degree scheduling problem inadequately.
Disclosure of Invention
In order to overcome among the prior art CIP belt cleaning device easily to cause the acid-base liquid extravagant to and the not high technical defect of intelligent degree, the utility model provides a CIP full automatic cleaning device for bright meat enzymolysis liquid production system, water supply pipeline and supplementary alkali pipeline separately set up, have effectively reduced the mixture of acid-base liquid and pure water, practice thrift the consumption of acid-base and pure water, have prevented that acid-base liquid and pure water from mixing the waste that causes acid-base liquid and water resource, the cleaning efficiency height and environmental protection and energy saving have solved above-mentioned technical problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose, a full self-cleaning device of CIP for bright meat enzymolysis liquid production system, including lye tank, hot-water tank, dense alkali jar, sanitary pump, tubular heat exchanger, diaphragm pump, mend alkali pipeline, moisturizing pipeline and washing pipeline.
The inlet end of the concentrated alkali tank is provided with an electromagnetic switch valve which is connected with tap water outside the system and used for replenishing water into the concentrated alkali tank, and the inlet end of the concentrated alkali tank is also connected with the alkali liquor tank through an alkali replenishing pipeline, and a diaphragm pump is arranged in the alkali replenishing pipeline and used for replenishing alkali into the alkali liquor tank and adjusting the pH value in the CIP cleaning system.
The outlet end of the tubular heat exchanger is provided with a sanitary pump which is respectively connected with the water replenishing ports of the lye tank and the hot water tank in parallel through the water replenishing pipeline and is used for heating the cleaning water in the water replenishing pipeline to form high-pressure steam.
The top of lye tank, hot-water cylinder and tubular heat exchanger are connected through wasing the pipeline for export the washing liquid in to the system to carry out CIP to the pipeline and wash, the exit position of wasing the pipeline is connected the pipeline that needs cleaning equipment, and one end is connected with the drain in addition.
Foretell a full self-cleaning device of CIP for fresh meat enzymolysis liquid production system, the material of meneing alkali pipeline, moisturizing pipeline and washing pipeline all adopts high temperature resistant, the good austenite stainless steel of resistant alkali corrosivity, is provided with pressure sensor, flowmeter and temperature sensor in the pipeline.
According to the CIP full-automatic cleaning device for the fresh meat enzymolysis liquid production system, the pumping pressure in the alkali supplementing pipeline is 0.5-0.6 MPa.
The full-automatic CIP cleaning device for the fresh meat enzymolysis liquid production system has the advantage that the steam pressure in the water supplementing pipeline is 0.3-0.45 MPa.
Generally, through the utility model discloses above technical scheme who conceives compares with prior art, can reach following beneficial effect:
1. the utility model relates to a CIP full-automatic cleaning device for fresh meat enzymolysis liquid production system, moisturizing pipeline and supplementary alkali pipeline separately set up, have effectively reduced the mixing of acid-base liquid and pure water, practice thrift the consumption of acid-base and pure water, prevented that acid-base liquid and pure water from mixing and causing the waste of acid-base liquid and water resource, the cleaning efficiency is high and environmental protection and energy saving;
2. pure water, alkali lye pipeline in be provided with pressure sensor, flowmeter and temperature sensor, can effectively monitor the sterilization process, improved the intelligent degree of equipment.
Drawings
The following detailed description of embodiments of the present invention is provided with reference to the accompanying drawings, in which:
FIG. 1 is a schematic diagram of the overall structure of a CIP full-automatic cleaning device for a fresh meat enzymolysis liquid production system of the present invention;
in the figure: 1-an alkali liquor tank, 2-a hot water tank, 3-a concentrated alkali tank, 4-a sanitary pump, 5-a tubular heat exchanger, 6-a diaphragm pump, 7-an alkali supplementing pipeline, 8-a water supplementing pipeline, 9-a cleaning pipeline, 10-an electromagnetic switch valve and 11-a sewage discharge outlet.
Detailed Description
As shown in fig. 1, the CIP full-automatic cleaning device for fresh meat enzymolysis liquid production system is shown in the overall structure schematic diagram, and comprises an alkali liquor tank 1, a hot water tank 2, a concentrated alkali tank 3, a sanitary pump 4, a tubular heat exchanger 5, a diaphragm pump 6, an alkali supplementing pipeline 7, an water supplementing pipeline 8 and a cleaning pipeline 9, wherein an electromagnetic switch valve 10 is arranged at an inlet end of the concentrated alkali tank 3, is connected with tap water outside the system and is used for supplementing water into the concentrated alkali tank 3, and is also connected with the alkali liquor tank 1 through the alkali supplementing pipeline 7, and the diaphragm pump 6 is arranged in the alkali supplementing pipeline 7 and is used for supplementing alkali into the alkali liquor tank 1 and adjusting the pH value in the CIP cleaning system.
The outlet end of the tubular heat exchanger 5 is provided with a sanitary pump 4 which is respectively connected with the water replenishing ports of the lye tank 1 and the hot water tank 2 in parallel through a water replenishing pipeline 8 and is used for heating the cleaning water in the water replenishing pipeline to form high-pressure steam.
The tops of the lye tank 1, the hot water tank 2 and the tubular heat exchanger 5 are connected through a cleaning pipeline 9 and used for outputting cleaning liquid to the system, so that CIP cleaning is carried out on the pipeline, the outlet position of the cleaning pipeline 9 is connected with a pipeline needing cleaning equipment, and the other end of the cleaning pipeline is connected with a sewage discharge outlet 11.
The alkali supplementing pipeline 7, the water supplementing pipeline 8 and the cleaning pipeline 9 are all made of austenitic stainless steel with high temperature resistance and strong alkali corrosion resistance, a pressure sensor, a flowmeter and a temperature sensor are arranged in the pipelines, the pumping pressure in the alkali supplementing pipeline 7 is 0.5MPa-0.6MPa, and the steam pressure in the water supplementing pipeline 8 is 0.3MPa-0.45 MPa.
The utility model discloses when specifically using, mainly carry out the full self-cleaning of CIP to bright meat enzymolysis liquid production system through following step:
the method comprises the following steps: preparing alkali liquor, reserving pipeline flushing time with a preset temperature value, preparing concentrated alkali liquor, pressing an alkali preparation starting button with a 6 air pipe of a diaphragm pump, starting alkali preparation by a system, adding water into the system to a high liquid level, starting cyclic heating and concentrated alkali adding, conducting to a set value, stopping the concentrated alkali pump, automatically cleaning water, opening a diaphragm pump 6 and a clean water valve to flush, and closing the diaphragm pump 6 after water pumping is finished;
step two: hot water preparation, namely setting a preset temperature value of hot water, pressing a hot water preparation starting button on a washing liquid preparation page, and observing a temperature value of a temperature display table on the hot water tank 2;
step three: the CIP automatic cleaning is realized, a cleaning start button is pressed, the system starts cleaning, a reflux pump of the alkali solution tank 1 is opened after 1-2 minutes of the cleaning start, if the accumulated liquid of the alkali solution tank 1 is too much, the flow can be adjusted by a manual ball valve in front of the CIP process pump, after the cleaning is finished, the reflux pump can be stopped firstly, and the reflux pump is opened after the cleaning liquid comes for 1-2 minutes until the CIP cleaning process is finished.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included within the scope of the present invention.
Claims (5)
1. A CIP full-automatic cleaning device for a fresh meat enzymolysis liquid production system is characterized by comprising an alkali liquor tank (1), a hot water tank (2), a concentrated alkali tank (3), a sanitary pump (4), a tubular heat exchanger (5), a diaphragm pump (6), an alkali supplementing pipeline (7), a water supplementing pipeline (8) and a cleaning pipeline (9);
an electromagnetic switch valve (10) is arranged at the inlet end of the concentrated alkali tank (3), is connected with tap water outside the system and is used for replenishing water into the concentrated alkali tank (3), and is also connected with the alkali liquor tank (1) through an alkali replenishing pipeline (7), and a diaphragm pump (6) is arranged in the alkali replenishing pipeline (7) and is used for replenishing alkali into the alkali liquor tank (1) and adjusting the pH value in the CIP cleaning system;
the outlet end of the tubular heat exchanger (5) is provided with a sanitary pump (4) which is respectively connected with water replenishing ports of the alkali liquor tank (1) and the hot water tank (2) in parallel through a water replenishing pipeline (8) and is used for heating cleaning water in the water replenishing pipeline to form high-pressure steam;
the top of lye tank (1), hot-water tank (2) and tubular heat exchanger (5) is connected through washing pipeline (9) for export the washing liquid to the system, thereby carry out the CIP to the pipeline and wash, the exit position of washing pipeline (9) is connected the pipeline that needs cleaning equipment, and one end is connected with drain (11) in addition.
2. The full-automatic CIP cleaning device for fresh meat enzymolysis liquid production system of claim 1, wherein the alkali supplementing pipeline (7), the water supplementing pipeline (8) and the cleaning pipeline (9) are all made of austenitic stainless steel with high temperature resistance and strong alkali corrosion resistance.
3. The full-automatic CIP cleaning device for fresh meat enzymolysis liquid production system according to claim 2, characterized in that the pipelines of the alkali supplementing pipeline (7), the water supplementing pipeline (8) and the cleaning pipeline (9) are provided with a pressure sensor, a flow meter and a temperature sensor.
4. The full-automatic CIP cleaning device for fresh meat enzymolysis liquid production system according to claim 3, wherein the pumping pressure in the alkali supplementing pipeline (7) is 0.5MPa-0.6 MPa.
5. The full-automatic CIP cleaning device for fresh meat enzymolysis liquid production system of claim 3, wherein the steam pressure in the water replenishing pipeline (8) is 0.3MPa-0.45 MPa.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115318131A (en) * | 2022-06-28 | 2022-11-11 | 江苏谷地机械科技有限公司 | Full-automatic CIP cleaning station of bio-pharmaceuticals fermentation equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115318131A (en) * | 2022-06-28 | 2022-11-11 | 江苏谷地机械科技有限公司 | Full-automatic CIP cleaning station of bio-pharmaceuticals fermentation equipment |
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