CN211445774U - Intelligent batching device - Google Patents
Intelligent batching device Download PDFInfo
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- CN211445774U CN211445774U CN201922049102.3U CN201922049102U CN211445774U CN 211445774 U CN211445774 U CN 211445774U CN 201922049102 U CN201922049102 U CN 201922049102U CN 211445774 U CN211445774 U CN 211445774U
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Abstract
The utility model relates to an intelligence dosing unit, including first fructose evaporating pot, second fructose evaporating pot and buffer tank, first fructose evaporating pot and second fructose evaporating pot feed from the fructose tank wagon through the evaporating pot material import, first fructose evaporating pot and second fructose evaporating pot pass through the evaporating pot material export to the buffer tank pay-off, wherein, the pipeline of the evaporating pot material export of connecting first fructose evaporating pot and the pipeline of the evaporating pot material export of connecting the second fructose evaporating pot join mutually and form a compounding pipeline of connecting on the buffer tank, be provided with electric connection's sugar pump and flowmeter on the compounding pipeline. The utility model discloses a flowmeter carries out the batch monitoring of high accuracy to actual required high fructose syrup quantity, carries high fructose syrup through sending the sugar pump at the viscosity that the working process is difficult for receiving high fructose syrup and the characteristic that the temperature influences, consequently can the accurate addition precision of control high fructose syrup, the batching precision is high to the reliability is high.
Description
Technical Field
The utility model belongs to the technical field of sugaring equipment, especially, relate to an intelligence dosing unit.
Background
The high fructose corn syrup as a sweetener is an important part in the formula of the beverage, and the high fructose corn syrup is used in the preparation of the beverage, so that the mouthfeel, sweetness and the like are well reflected. The addition amount of high fructose syrup directly affects the taste of the beverage, and therefore, the error of the addition accuracy of high fructose syrup needs to be controlled within a certain range. The technical problem of the existing high fructose syrup adding system is as follows: 1. the high fructose syrup has high viscosity, and most high fructose syrup adding systems adopt electromagnetic valves to directly control the conveying of the high fructose syrup, so that the adding precision of the high fructose syrup cannot be accurately controlled; 2. part high fructose syrup adding system adopts the form of weighing or utilizes the staff to control the valve switch, and control accuracy is low, and the reliability is low mostly.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligence dosing unit aims at solving current high fructose syrup and adds the mode that the system adopted the solenoid valve, weighed or the staff comes the control flap switch and controls the transport of high fructose syrup, the technical problem of the interpolation precision of unable accurate control high fructose syrup.
In order to achieve the purpose, the embodiment of the utility model provides an intelligent batching device, including first fructose evaporating pot, second fructose evaporating pot and buffer tank, the top of first fructose evaporating pot and the second fructose evaporating pot all is provided with the evaporating pot material import, first fructose evaporating pot and the second fructose evaporating pot through the evaporating pot material import from the fructose tank wagon feeding; the device comprises a first fructose evaporation tank, a second fructose evaporation tank, a buffer tank, a pipeline and a mixing pipeline, wherein the bottom of the first fructose evaporation tank and the bottom of the second fructose evaporation tank are both provided with evaporation tank material outlets, the first fructose evaporation tank and the second fructose evaporation tank pass through the evaporation tank material outlets to feed the buffer tank, the pipeline connected with the evaporation tank material outlets of the first fructose evaporation tank and the pipeline connected with the evaporation tank material outlets of the second fructose evaporation tank are mutually converged and form a mixing pipeline connected to the buffer tank, and the mixing pipeline is provided with a sugar feeding pump and a flow meter which are electrically connected.
Optionally, a pipeline connected with the material inlet of the first fructose evaporation tank and a pipeline connected with the material inlet of the second fructose evaporation tank are converged to form a sugar pumping pipeline connected to the fructose tank truck, and a sugar pumping pump is arranged on the sugar pumping pipeline.
Optionally, the first fructose evaporation tank and the second fructose evaporation tank are both provided with circulating pumps for stirring syrup.
Optionally, a CIP cleaning system is arranged in the intelligent batching device, and the CIP cleaning system includes a cleaning solution cleaning unit, a hot water cleaning unit and a sewage pipe, wherein the cleaning solution cleaning unit and the hot water cleaning unit are independent of each other, the cleaning solution cleaning unit is simultaneously connected to the first fructose evaporation tank and the second fructose evaporation tank, the hot water cleaning unit is simultaneously connected to the first fructose evaporation tank and the second fructose evaporation tank, and the sewage pipe is respectively connected to the first fructose evaporation tank, the second fructose evaporation tank and the hot water cleaning unit.
Optionally, the cleaning solution cleaning unit comprises a cleaning solution liquid inlet pipeline and a cleaning solution recovery pipeline, the cleaning solution liquid inlet pipeline is a three-way pipeline, one end of the cleaning solution liquid inlet pipeline is connected with a liquid supply device, and the other two ends of the cleaning solution liquid inlet pipeline are connected with the first fructose evaporation tank and the second fructose evaporation tank at the same time; the cleaning solution recovery pipeline is a three-way pipeline, one end of the cleaning solution recovery pipeline is connected with the cleaning solution recovery device, and the other two ends of the cleaning solution recovery pipeline are simultaneously connected with the first fructose evaporation tank and the second fructose evaporation tank.
Optionally, the hot water cleaning unit comprises a hot water tank, a heat exchanger, a centrifugal pump, a hot water inlet pipeline and a hot water recovery pipeline, the heat exchanger heats a water source and conveys the water source into the hot water tank for storage, the hot water inlet pipeline is connected with the hot water tank, the first fructose evaporation tank and the second fructose evaporation tank at the same time, the centrifugal pump is arranged on the hot water inlet pipeline and conveys hot water in the hot water tank into the first fructose evaporation tank and the second fructose evaporation tank, the hot water recovery pipeline is connected with the hot water tank, the first fructose evaporation tank and the second fructose evaporation tank at the same time, and the hot water recovery pipeline guides waste hot water in the first fructose evaporation tank and the second fructose evaporation tank back into the hot water tank for recycling.
Optionally, one end of the heat exchanger introduces steam through a steam pipeline, and the other end introduces condensed water through a condensed water pipeline.
Optionally, the hot water inlet pipeline is a three-way pipeline, one end of the three-way pipeline is connected with the hot water tank, and the other two ends of the three-way pipeline are simultaneously connected with the first fructose evaporation tank and the second fructose evaporation tank; the hot water recovery pipeline is a three-way pipeline, one end of the hot water recovery pipeline is connected with the hot water tank, and the other two ends of the hot water recovery pipeline are simultaneously connected with the first fructose evaporation tank and the second fructose evaporation tank.
Optionally, one end of the hot water tank is introduced with RO water through an RO water pipe, and the centrifugal pump is disposed on the hot water inlet pipe and delivers the RO water in the hot water tank to the first and second fructose evaporation tanks.
The embodiment of the utility model provides an among the intelligent batching device above-mentioned one or more technical scheme have one of following technological effect at least: compared with the prior art, the utility model discloses among the intelligent dosing unit, carry out the batch monitoring of high accuracy to the high fructose syrup quantity that actual needs through the flowmeter, through sending the sugar pump in the viscosity that the working process is difficult for receiving the high fructose syrup and the characteristic that the temperature influences, can mix the high fructose syrup back in first fructose evaporating pot and the second fructose evaporating pot and carry to the buffer tank in, the high fructose syrup is added in the beverage by the buffer tank at last. Therefore, the intelligent batching device can accurately control the adding precision of the high fructose corn syrup, the batching precision is high, and the reliability is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is the embodiment of the utility model provides an intelligent dosing unit's schematic structure diagram.
Fig. 2 is a schematic structural diagram of a CIP cleaning system according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
1-first fructose evaporation tank 2-second fructose evaporation tank 3-buffer tank
4-fructose tank car 5-mixing pipeline 51-sugar delivery pump
52-flowmeter 6-sugar pumping pipeline 61-sugar pumping pump
7-CIP cleaning system 8-cleaning liquid cleaning unit 81-cleaning liquid inlet pipeline
82-cleaning liquid recovery pipeline 9-hot water cleaning unit 91-hot water tank
911-RO water pipeline 92-heat exchanger 921-steam pipeline
922-condensed water pipeline 93-centrifugal pump 94-hot water inlet pipeline
95-hot water recovery pipeline 10-sewage pipeline
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary and intended to explain the embodiments of the present invention and are not to be construed as limiting the present invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which is only for convenience in describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element so indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1, an intelligent batching device comprises a first fructose evaporation tank 1, a second fructose evaporation tank 2 and a buffer tank 3, wherein the top of the first fructose evaporation tank 1 and the top of the second fructose evaporation tank 2 are both provided with an evaporation tank material inlet, the first fructose evaporation tank 1 and the second fructose evaporation tank 2 are fed from a fructose tank truck 4 through the evaporation tank material inlet, the bottom of the first fructose evaporation tank 1 and the bottom of the second fructose evaporation tank 2 are both provided with an evaporation tank material outlet, the first fructose evaporation tank 1 and the second fructose evaporation tank 2 are fed to the buffer tank 3 through the evaporation tank material outlet, a pipeline connecting the evaporation tank material outlet of the first fructose evaporation tank 1 and a pipeline connecting the evaporation tank material outlet of the second fructose evaporation tank 2 are joined together to form a mixing pipeline 5 connected to the buffer tank 3, the mixing pipeline 5 is provided with a sugar pump 51 and a flow meter 52 which are electrically connected.
As shown in fig. 1, a pipeline connecting the material inlets of the first fructose evaporation tank 1 and a pipeline connecting the material inlets of the second fructose evaporation tank 1 are merged to form a sugar pumping pipeline 6 connected to the fructose tank truck 4, and a sugar pumping pump 61 is arranged on the sugar pumping pipeline 6.
In addition, circulating pumps for stirring syrup are arranged in the first fructose evaporation tank 1 and the second fructose evaporation tank 2.
The following is to the embodiment of the utility model provides an intelligence dosing unit further explains: the utility model discloses intelligence dosing unit can accurate control high fructose syrup add the precision, and the batching precision is high to the reliability is high, specifically: this intelligence dosing unit will when extracting and saving fructose-glucose syrup, will the one end of taking out sugar pipeline 6 is connected on fructose tank wagon 4, will take out sugar pipeline 6's other both ends and connect the pipeline of the evaporating pot material import of first fructose evaporating pot 1 with on the evaporating pot material import of second fructose evaporating pot 1, open take out sugar pump 61 on the sugar pipeline 6, take out sugar pump 61 will fructose-glucose syrup in the fructose tank wagon 4 is carried to first fructose evaporating pot 1 with store in the second fructose evaporating pot 1. This intelligence dosing unit when mixing and adding high fructose corn syrup, through flowmeter 52 carries out the batch monitoring of high accuracy to the high fructose corn syrup quantity of actual required, through send sugar pump 51 the characteristic that is difficult for receiving the viscosity and the temperature influence of high fructose corn syrup at the course of the work, can with the high fructose corn syrup in first fructose evaporating pot 1 with in the second fructose evaporating pot 1 mixes the back and carries to in buffer tank 3, last high fructose corn syrup by buffer tank 3 adds in the beverage.
In another embodiment of the present invention, as shown in fig. 1 and fig. 2, a CIP cleaning system 7 is disposed in the intelligent batching device, the CIP cleaning system 7 includes a cleaning solution cleaning unit 8, a hot water cleaning unit 9 and a sewage pipe 10, the cleaning solution cleaning unit 8 and the hot water cleaning unit 9 are independent of each other, the cleaning solution cleaning unit 8 is simultaneously connected to the first fructose evaporation tank 1 and the second fructose evaporation tank 2, the hot water cleaning unit 9 is simultaneously connected to the first fructose evaporation tank 1 and the second fructose evaporation tank 2, and the sewage pipe 10 is respectively connected to the first fructose evaporation tank 1, the second fructose evaporation tank 2 and the hot water cleaning unit 9.
Further, the cleaning solution cleaning unit 8 comprises a cleaning solution liquid inlet pipeline 81 and a cleaning solution recovery pipeline 82, the cleaning solution liquid inlet pipeline 81 is a three-way pipeline, one end of the cleaning solution liquid inlet pipeline 81 is connected with a liquid supply device, and the other two ends of the cleaning solution liquid inlet pipeline are connected with the first fructose evaporation tank 1 and the second fructose evaporation tank 2 simultaneously; the cleaning solution recovery pipeline 82 is a three-way pipeline, one end of the cleaning solution recovery pipeline is connected with a cleaning solution recovery device, and the other two ends of the cleaning solution recovery pipeline are simultaneously connected with the first fructose evaporation tank 1 and the second fructose evaporation tank 2.
Further, the hot water washing unit 9 includes a hot water tank 91, a heat exchanger 92, a centrifugal pump 93, a hot water inlet pipe 94 and a hot water recovery pipe 95, the heat exchanger 92 heats a water source and transmits the heated water to the hot water tank 91 for storage, the hot water inlet pipeline 94 is simultaneously connected with the hot water tank 91, the first fructose evaporation tank 1 and the second fructose evaporation tank 2, the centrifugal pump 93 is provided on the hot water inlet pipe 94 and delivers the hot water in the hot water tank 91 to the first and second fructose evaporation tanks 1 and 2, the hot water recovery pipe 95 is connected to the hot water tank 91, the first fructose evaporation tank 1 and the second fructose evaporation tank 2 at the same time, the hot water recycling pipeline 95 guides the waste hot water of the first fructose evaporation tank 1 and the second fructose evaporation tank 2 back to the hot water tank 91 for recycling.
Specifically, as shown in fig. 2, one end of the heat exchanger 92 introduces steam through a steam pipe 921, and the other end introduces condensate through a condensate pipe 922.
Further, as shown in fig. 1 and fig. 2, the hot water inlet pipe 94 is a three-way pipe, one end of which is connected to the hot water tank 91, and the other two ends of which are connected to the first fructose evaporation tank 1 and the second fructose evaporation tank 2; the hot water recovery pipeline 95 is a three-way pipeline, one end of the hot water recovery pipeline is connected with the hot water tank 91, and the other two ends of the hot water recovery pipeline are simultaneously connected with the first fructose evaporation tank 1 and the second fructose evaporation tank 2.
Preferably, as shown in fig. 2, one end of the hot water tank 91 is introduced with RO water through an RO water pipe 911, and the centrifugal pump 93 is disposed on the hot water inlet pipe 94 and delivers the RO water in the hot water tank 91 to the first and second fructose evaporation tanks 1 and 2.
When the intelligent batching device needs to be cleaned, the cleaning solution cleaning unit 8 and the hot water cleaning unit 9 in the CIP cleaning system 7 are used for sequentially cleaning the first fructose evaporation tank 1 and the second fructose evaporation tank 1, namely, the first fructose evaporation tank 1 and the second fructose evaporation tank 1 are firstly preliminarily cleaned by the cleaning solution cleaning unit 8, and then the first fructose evaporation tank 1 and the second fructose evaporation tank 1 are thoroughly cleaned by the hot water cleaning unit 9. Firstly, an external liquid supply device sprays cleaning liquid to the first fructose evaporation tank 1 and the second fructose evaporation tank 2 through the cleaning liquid inlet pipeline 81 in the cleaning liquid cleaning unit 8 for primary cleaning, and the cleaning liquid flows back to an external cleaning liquid recovery device through the cleaning liquid recovery pipeline 82 for recovery. Then, the heat exchanger 92 in the hot water washing unit 9 is operated, steam is introduced into one end of the heat exchanger 92 through a steam pipe 921, and condensed water is introduced into the other end through a condensed water pipe 922, and the heat exchanger 92 heats a water source and delivers to the hot water tank 91 for storage; the centrifugal pump 93 sprays hot water to the first and second fructose evaporation tanks 1 and 2 through the hot water inlet pipe 94 for dissolution disinfection and cleaning, and the waste water flows back to the hot water tank 91 through the hot water recovery pipe 95 for recovery. Finally, one end of the hot water tank 91 is introduced with RO water through an RO water pipe 911, and the centrifugal pump 93 passes through the hot water inlet pipe 94 and delivers the RO water in the hot water tank 91 to the first and second fructose evaporation tanks 1 and 2 for final clean flushing.
To sum up, the utility model discloses intelligence dosing unit can accurately control the interpolation precision of high fructose syrup, and the batching precision is high to the reliability is high, meanwhile, realizes carrying out the washing liquid through CIP cleaning system and wasing first fructose evaporating pot and second fructose evaporating pot that the solution disinfection of hot water is washd and the washing of multiple modes such as RO water clean washing, realizes cleaner production, thereby guarantees high fructose syrup normal production and product quality requirement.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides an intelligence dosing unit, includes first fructose evaporating pot, second fructose evaporating pot and buffer tank, its characterized in that: the top parts of the first fructose evaporation tank and the second fructose evaporation tank are respectively provided with an evaporation tank material inlet, and the first fructose evaporation tank and the second fructose evaporation tank feed from a fructose tank truck through the evaporation tank material inlets; the device comprises a first fructose evaporation tank, a second fructose evaporation tank, a buffer tank, a pipeline and a mixing pipeline, wherein the bottom of the first fructose evaporation tank and the bottom of the second fructose evaporation tank are both provided with evaporation tank material outlets, the first fructose evaporation tank and the second fructose evaporation tank pass through the evaporation tank material outlets to feed the buffer tank, the pipeline connected with the evaporation tank material outlets of the first fructose evaporation tank and the pipeline connected with the evaporation tank material outlets of the second fructose evaporation tank are mutually converged and form a mixing pipeline connected to the buffer tank, and the mixing pipeline is provided with a sugar feeding pump and a flow meter which are electrically connected.
2. The intelligent dosing device of claim 1, wherein: and the pipeline connected with the material inlet of the evaporating pot of the first fructose evaporating pot and the pipeline connected with the material inlet of the evaporating pot of the second fructose evaporating pot are converged to form a sugar pumping pipeline connected to the fructose tank truck, and a sugar pumping pump is arranged on the sugar pumping pipeline.
3. The intelligent dosing device of claim 1, wherein: and circulating pumps for stirring syrup are arranged in the first fructose evaporating tank and the second fructose evaporating tank.
4. The intelligent dosing device of claim 1, wherein: the intelligent batching device is characterized in that a CIP cleaning system is arranged in the intelligent batching device and comprises a cleaning liquid cleaning unit, a hot water cleaning unit and a sewage discharge pipeline, the cleaning liquid cleaning unit and the hot water cleaning unit are mutually independent, the cleaning liquid cleaning unit is simultaneously connected to the first fructose evaporation tank and the second fructose evaporation tank, the hot water cleaning unit is simultaneously connected to the first fructose evaporation tank and the second fructose evaporation tank, and the sewage discharge pipeline is respectively connected with the first fructose evaporation tank, the second fructose evaporation tank and the hot water cleaning unit.
5. The intelligent dosing device of claim 4, wherein: the cleaning solution cleaning unit comprises a cleaning solution liquid inlet pipeline and a cleaning solution recovery pipeline, the cleaning solution liquid inlet pipeline is a three-way pipeline, one end of the cleaning solution liquid inlet pipeline is connected with a liquid supply device, and the other two ends of the cleaning solution liquid inlet pipeline are connected with the first fructose evaporation tank and the second fructose evaporation tank at the same time; the cleaning solution recovery pipeline is a three-way pipeline, one end of the cleaning solution recovery pipeline is connected with the cleaning solution recovery device, and the other two ends of the cleaning solution recovery pipeline are simultaneously connected with the first fructose evaporation tank and the second fructose evaporation tank.
6. The intelligent dosing device of claim 4, wherein: the hot water cleaning unit comprises a hot water tank, a heat exchanger, a centrifugal pump, a hot water inlet pipeline and a hot water recovery pipeline, the heat exchanger heats a water source and conveys the water source to the hot water tank for storage, the hot water inlet pipeline is simultaneously connected with the hot water tank, the first fructose evaporation tank and the second fructose evaporation tank, the centrifugal pump is arranged on the hot water inlet pipeline and conveys hot water in the hot water tank to the first fructose evaporation tank and the second fructose evaporation tank, the hot water recovery pipeline is simultaneously connected with the hot water tank, the first fructose evaporation tank and the second fructose evaporation tank, and the hot water recovery pipeline guides waste hot water in the first fructose evaporation tank and the second fructose evaporation tank back to the hot water tank for recycling.
7. The intelligent dosing device of claim 6, wherein: one end of the heat exchanger introduces steam through a steam pipeline, and the other end of the heat exchanger introduces condensed water through a condensed water pipeline.
8. The intelligent dosing device of claim 6, wherein: the hot water inlet pipeline is a three-way pipeline, one end of the hot water inlet pipeline is connected with the hot water tank, and the other two ends of the hot water inlet pipeline are simultaneously connected with the first fructose evaporation tank and the second fructose evaporation tank; the hot water recovery pipeline is a three-way pipeline, one end of the hot water recovery pipeline is connected with the hot water tank, and the other two ends of the hot water recovery pipeline are simultaneously connected with the first fructose evaporation tank and the second fructose evaporation tank.
9. The intelligent dosing device of claim 6, wherein: one end of the hot water tank is used for introducing RO water through an RO water pipeline, and the centrifugal pump is arranged on the hot water inlet pipeline and used for conveying the RO water in the hot water tank to the first fructose evaporation tank and the second fructose evaporation tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922049102.3U CN211445774U (en) | 2019-11-22 | 2019-11-22 | Intelligent batching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922049102.3U CN211445774U (en) | 2019-11-22 | 2019-11-22 | Intelligent batching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211445774U true CN211445774U (en) | 2020-09-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922049102.3U Active CN211445774U (en) | 2019-11-22 | 2019-11-22 | Intelligent batching device |
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| Country | Link |
|---|---|
| CN (1) | CN211445774U (en) |
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2019
- 2019-11-22 CN CN201922049102.3U patent/CN211445774U/en active Active
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Effective date of registration: 20220113 Address after: 523000 No. 48, dacaopu Road, Hengli Town, Dongguan City, Guangdong Province Patentee after: Guangdong Xianjin health beverage and Food Co.,Ltd. Address before: 523000 the second industrial zone, Hengli Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN XIANJIN HEALTH DRINKS FOOD CO.,LTD. |