CN211442860U - Full-automatic T-shaped inductor filling machine - Google Patents
Full-automatic T-shaped inductor filling machine Download PDFInfo
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- CN211442860U CN211442860U CN201921512315.9U CN201921512315U CN211442860U CN 211442860 U CN211442860 U CN 211442860U CN 201921512315 U CN201921512315 U CN 201921512315U CN 211442860 U CN211442860 U CN 211442860U
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Abstract
The utility model discloses a full-automatic T-shaped inductance filling machine, which comprises a frame, a turntable mechanism arranged at the upper end of the frame, a plurality of material sucking mechanisms which are arranged on the turntable mechanism and are uniformly arranged on the circumference, a feeding mechanism, a positioning mechanism and a filling mechanism which are respectively arranged at the upper end of the frame and are arranged in sequence around the turntable mechanism, and a control mechanism which controls the turntable mechanism, the material sucking mechanism, the feeding mechanism, the positioning mechanism and the filling mechanism to work and monitor in real time; the rotary table mechanism drives the plurality of material suction mechanisms to do circular motion, materials on the feeding mechanism are sequentially sucked, the materials are positioned through the positioning mechanism, and then the materials are conveyed to the filling mechanism to be filled. The utility model discloses can realize full-automatic T type inductance and load work, fix a position the material through positioning mechanism simultaneously, can guarantee the pan feeding angle of T type inductance, ensure the accuracy of loading to save the cost of labor, improved the quality of production efficiency and promotion product greatly.
Description
Technical Field
The utility model relates to an inductance field, in particular to full-automatic T type inductance loader.
Background
T type inductance filling machine is used for T type inductance automatic loading production line at present, because T type inductance size is little and the easy damaged short circuit of copper line, in full-automatic production process, mostly manual loading or semi-automatic loading, the full-automatic rotary machine that application number is 2012809250239.8 of contrast, when inductance and iron core wire winding, at present often manual or semi-automatic operation state, and, its inductance volume is more little, hand or manipulator are inconvenient in narrow and small space use, furthermore, unable automatic line action that turns over of realization behind the iron core wire winding, the quality can' T guarantee that production efficiency is low, and finally, during the iron core wire winding, the uncontrollable lead wire array clearance, lead to the product to scrap easily, certain influence has been brought for the process of in-service use, for this reason, we provide a full-automatic T type inductance filling machine.
SUMMERY OF THE UTILITY MODEL
A primary object of the present invention is to provide a full-automatic T-shaped inductor loader, which can effectively solve the problems of the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic T-shaped inductance filling machine comprises a rack, a turntable mechanism arranged at the upper end of the rack, a plurality of material sucking mechanisms which are arranged on the turntable mechanism and are uniformly arranged on the circumference, a feeding mechanism, a positioning mechanism and a filling mechanism which are respectively arranged at the upper end of the rack and are sequentially arranged around the turntable mechanism, and a control mechanism which controls the turntable mechanism, the material sucking mechanism, the feeding mechanism, the positioning mechanism and the filling mechanism to work and monitor in real time; the rotary table mechanism drives the plurality of material suction mechanisms to do circular motion, materials on the feeding mechanism are sequentially sucked, the materials are positioned through the positioning mechanism, and then the materials are conveyed to the filling mechanism to be filled.
Preferably, the turntable mechanism comprises a DD motor arranged at the upper end of the rack and an index plate horizontally arranged at the output end of the upper end of the DD motor; the material sucking mechanisms are uniformly arranged on the dividing plate in a circumferential mode.
Preferably, a plurality of gaps which are uniformly arranged in a circumferential manner and are positioned between the material suction mechanisms are arranged on the dividing disc.
Preferably, a protective cover is arranged at the outer ring of the dividing disc at the upper end of the rack.
Preferably, each material sucking mechanism comprises a material sucking cylinder vertically arranged on the dividing plate, an output end of the material sucking cylinder downwards penetrates through the dividing plate, a pneumatic suction nozzle arranged at the output end of the material sucking cylinder, and a buffer spring sleeved on the output end of the material sucking cylinder and positioned between the pneumatic suction nozzle and the material sucking cylinder.
Preferably, the positioning mechanism comprises an XYZ manual adjusting platform arranged at the upper end of the rack and a four-claw positioning cylinder vertically arranged at the output end of the XYZ manual adjusting platform.
Preferably, the loading mechanism comprises a loading mounting seat, an XY servo module arranged on the loading mounting seat, and a loading disc horizontally arranged at the output end of the XY servo module.
Preferably, the feeding mechanism comprises a feeding mounting seat, a vibrating disc arranged on the feeding mounting seat, and a direct vibration connected with an outlet of the vibrating disc.
Preferably, a sensor for sensing materials is further arranged at the joint of the direct vibration plate and the vibration plate.
Preferably, the upper end of the frame is provided with a vertical upright post; the control mechanism is arranged on the upright post, and the angle of the control mechanism can be adjusted; the inside of control mechanism is provided with the PLC controller, and control mechanism's surface mounting has display screen and operating panel, operating panel's internally mounted has the multiunit button, and the button is start key, stop key, scram key and pause key respectively.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model discloses can realize full-automatic T type inductance and load work, fix a position the material through positioning mechanism simultaneously, can guarantee the pan feeding angle of T type inductance, ensure the accuracy of loading to save the cost of labor, improved production efficiency greatly and promoted the quality of product, bring better use prospect.
Drawings
Fig. 1 is a schematic structural view of a full-automatic T-shaped inductance loader of the present invention;
fig. 2 is a schematic structural diagram of a control mechanism in the present invention;
fig. 3 is a schematic structural view of the turntable mechanism of the present invention;
FIG. 4 is a schematic structural view of the material suction mechanism of the present invention;
FIG. 5 is a schematic structural view of a feeding mechanism of the present invention;
fig. 6 is a schematic structural view of the middle positioning mechanism of the present invention;
FIG. 7 is a schematic structural view of a loading mechanism according to the present invention;
FIG. 8 is a wiring diagram of the turntable mechanism according to the present invention;
FIG. 9 is a wiring diagram of the material suction mechanism of the present invention;
FIG. 10 is a wiring diagram of the feeding mechanism of the present invention;
FIG. 11 is a wiring diagram of the positioning mechanism according to the present invention;
FIG. 12 is a wiring diagram of a loading mechanism according to the present invention;
FIG. 13 is a schematic view of the input point I/0 of the PLC controller of the present invention;
fig. 14 is a schematic diagram of the output point I/0 of the PLC controller of the present invention.
In the figure: 1. a frame; 2. a feeding mechanism; 21. a feeding mounting seat; 22. a vibrating pan; 23. a sensor; 24. performing direct vibration; 3. a column; 4. a control mechanism; 41. a display screen; 42. an operation panel; 5. a turntable mechanism; 51. a DD motor; 52. an index plate; 53. a notch; 6. a protective cover; 7. a loading mechanism; 71. filling the mounting seat; 72. an XY servo module; 73. a loading tray; 8. a material sucking mechanism; 81. a material suction cylinder; 82. a buffer spring; 83. a pneumatic suction nozzle; 9. a positioning mechanism; 91. An XYZ manual adjusting platform; 92. four claw location cylinders.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1-7, a full-automatic T-shaped inductance filling machine comprises a frame 1, a turntable mechanism 5 arranged at the upper end of the frame 1, twelve material suction mechanisms 8 arranged on the turntable mechanism 5 and uniformly arranged circumferentially, a feeding mechanism 2, a positioning mechanism 9, a filling mechanism 7 arranged at the upper end of the frame 1 and arranged in sequence around the turntable mechanism 5, and a control mechanism 4 for controlling the operation of the turntable mechanism, the material suction mechanisms, the feeding mechanism, the positioning mechanism and the filling mechanism and monitoring the operation in real time; the turntable mechanism 5 drives the twelve material suction mechanisms 8 to do circular motion, rotates 30 degrees each time, sequentially sucks materials on the feeding mechanism 2, positions the materials through the positioning mechanism 9, and then feeds the materials to the filling mechanism 7 for filling, wherein the number of the material suction mechanisms 8 is not limited to twelve, can be eight or sixteen, and can be freely selected.
Further, the turntable mechanism comprises a DD motor 51 arranged at the upper end of the frame 1, and an index plate 52 horizontally arranged at the output end of the upper end of the DD motor 51; twelve sucking mechanisms 8 are uniformly arranged on the dividing plate 52 in a circumferential manner; when the material sucking device works, the DD motor 51 drives the dividing disc 52 to drive the twelve material sucking mechanisms 8 to rotate intermittently.
Further, a plurality of notches 53 which are uniformly arranged in a circumferential manner and are positioned between the material suction mechanisms 8 are formed in the dividing disc 52, so that the weight of the dividing disc 52 can be greatly reduced, and the carrying is facilitated.
Further, a protective cover 6 is arranged on the outer ring of the index plate 52 at the upper end of the machine frame 1, so that a protective effect is achieved.
Furthermore, each material suction mechanism comprises a material suction cylinder 81 which is vertically arranged on the dividing plate 52, the output end of which downwards penetrates through the dividing plate 52, a pneumatic suction nozzle 83 which is arranged at the output end of the material suction cylinder 81, and a buffer spring 82 which is sleeved on the output end of the material suction cylinder 81 and is positioned between the pneumatic suction nozzle 83 and the material suction cylinder 81; during operation, the pneumatic suction nozzle 83 is driven to descend or ascend through the suction cylinder 81 to suck materials, wherein the buffer spring 82 plays a role in buffering, and the phenomenon that the pneumatic suction nozzle 83 ascends at an excessively high speed to enable the materials to incline or fall is avoided.
Further, the positioning mechanism 9 comprises an XYZ manual adjustment platform arranged at the upper end of the frame 1, and a four-jaw positioning cylinder 92 vertically arranged at the output end of the XYZ manual adjustment platform; during work, the four-claw positioning cylinder 92 is used for positioning the materials on the pneumatic suction nozzle 83, so that the feeding angle of the T-shaped inductor can be ensured, and the filling accuracy is guaranteed; and can manually adjust the position of four-claw positioning cylinder 92 through XYZ manual regulation platform, it is more convenient to use.
Further, the loading mechanism 7 comprises a loading mounting seat 71, an XY servo module 72 arranged on the loading mounting seat 71, and a loading tray 73 horizontally arranged at the output end of the XY servo module 72; during operation, the loading disc 73 is driven by the XY servo module 72 to perform plane motion, so as to realize loading one by one.
Further, the feeding mechanism 2 comprises a feeding mounting seat 21, a vibrating disk 22 arranged on the feeding mounting seat 21, and a direct vibration 24 connected with an outlet of the vibrating disk 22; a sensor 23 for sensing materials is also arranged at the joint of the direct vibration 24 and the vibration disc 22; during operation, the vibration disc 22 sends the materials to the front end of the direct vibration 24 one by one, so that the pneumatic suction nozzle 83 can suck the materials conveniently, and when the sensor 23 cannot sense the materials, a signal is sent to the control mechanism 4 to give an alarm.
Further, the upper end of the frame 1 is provided with a vertical upright post 3; the control mechanism 4 is arranged on the upright post 3, and the angle can be adjusted; a PLC controller is arranged inside the control mechanism 4, a display screen 41 and an operation panel 42 are arranged on the outer surface of the control mechanism 4, a plurality of groups of keys are arranged inside the operation panel 42, and the keys are respectively a start key, a stop key, an emergency stop key and a pause key; the wiring diagrams of the control means 4 are shown in fig. 8-14.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a full-automatic T type inductance filling machine which characterized in that: the automatic feeding and discharging device comprises a rack, a turntable mechanism arranged at the upper end of the rack, a plurality of material sucking mechanisms which are arranged on the turntable mechanism and are uniformly arranged on the circumference, a feeding mechanism, a positioning mechanism and a loading mechanism which are respectively arranged at the upper end of the rack and are sequentially arranged around the turntable mechanism, and a control mechanism for controlling the turntable mechanism, the material sucking mechanism, the feeding mechanism, the positioning mechanism and the loading mechanism to work and monitor in real time; the rotary table mechanism drives the plurality of material suction mechanisms to do circular motion, materials on the feeding mechanism are sequentially sucked, the materials are positioned through the positioning mechanism, and then the materials are conveyed to the filling mechanism to be filled.
2. The full-automatic T-shaped inductance filling machine according to claim 1, characterized in that: the turntable mechanism comprises a DD motor arranged at the upper end of the rack and an index plate horizontally arranged at the output end of the upper end of the DD motor; the material sucking mechanisms are uniformly arranged on the dividing plate in a circumferential mode.
3. The full-automatic T-shaped inductance filling machine according to claim 2, characterized in that: the index plate is provided with a plurality of notches which are uniformly arranged in a circumferential mode and located between the material suction mechanisms.
4. The full-automatic T-shaped inductance filling machine according to claim 3, characterized in that: and a protective cover is arranged at the outer ring of the dividing disc at the upper end of the rack.
5. The full-automatic T-shaped inductance filling machine according to any one of claims 1-4, characterized in that: each material sucking mechanism comprises a material sucking cylinder, a pneumatic suction nozzle and a buffer spring, wherein the material sucking cylinder is vertically arranged on the dividing plate, the output end of the material sucking cylinder downwards penetrates through the dividing plate, the pneumatic suction nozzle is arranged at the output end of the material sucking cylinder, and the buffer spring is sleeved at the output end of the material sucking cylinder and is positioned between the pneumatic suction nozzle and the material sucking cylinder.
6. The full-automatic T-shaped inductance filling machine according to claim 5, characterized in that: the positioning mechanism comprises an XYZ manual adjusting platform arranged at the upper end of the rack and a four-claw positioning cylinder vertically arranged at the output end of the XYZ manual adjusting platform.
7. The full-automatic T-shaped inductance filling machine according to claim 6, characterized in that: the loading mechanism comprises a loading mounting seat, an XY servo module arranged on the loading mounting seat, and a loading disc horizontally arranged at the output end of the XY servo module.
8. The full-automatic T-shaped inductance filling machine according to claim 7, characterized in that: the feeding mechanism comprises a feeding mounting seat, a vibrating disc arranged on the feeding mounting seat and a direct vibrator connected with an outlet of the vibrating disc.
9. The full-automatic T-shaped inductance filling machine according to claim 8, characterized in that: and a sensor for sensing materials is also arranged at the joint of the direct vibration and the vibration disc.
10. The full-automatic T-shaped inductance filling machine according to claim 9, characterized in that: the upper end of the frame is provided with a vertical upright post; the control mechanism is arranged on the upright post, and the angle of the control mechanism can be adjusted; the inside of control mechanism is provided with the PLC controller, and control mechanism's surface mounting has display screen and operating panel, operating panel's internally mounted has the multiunit button, and the button is start key, stop key, scram key and pause key respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921512315.9U CN211442860U (en) | 2019-09-11 | 2019-09-11 | Full-automatic T-shaped inductor filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921512315.9U CN211442860U (en) | 2019-09-11 | 2019-09-11 | Full-automatic T-shaped inductor filling machine |
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| Publication Number | Publication Date |
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| CN211442860U true CN211442860U (en) | 2020-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921512315.9U Active CN211442860U (en) | 2019-09-11 | 2019-09-11 | Full-automatic T-shaped inductor filling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114890071A (en) * | 2022-04-06 | 2022-08-12 | 苏州进德电子科技有限公司 | Integrated into one piece inductance automatic positioning detects implanter |
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2019
- 2019-09-11 CN CN201921512315.9U patent/CN211442860U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114890071A (en) * | 2022-04-06 | 2022-08-12 | 苏州进德电子科技有限公司 | Integrated into one piece inductance automatic positioning detects implanter |
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Effective date of registration: 20201130 Address after: Group 6, Youyi village, East Taihu Lake ecotourism Resort (Taihu new town), Wujiang District, Suzhou City, Jiangsu Province (in Wujiang Mingxing Machinery Co., Ltd.) Patentee after: Suzhou passive components Seiko Co., Ltd Address before: 215000 south of Ganquan West Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Patentee before: Suzhou Zhongjia Electronic Technology Co.,Ltd. |