CN211440510U - Energy-saving heat-preservation autoclaved aerated building block preparation device - Google Patents
Energy-saving heat-preservation autoclaved aerated building block preparation device Download PDFInfo
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- CN211440510U CN211440510U CN201922123906.3U CN201922123906U CN211440510U CN 211440510 U CN211440510 U CN 211440510U CN 201922123906 U CN201922123906 U CN 201922123906U CN 211440510 U CN211440510 U CN 211440510U
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Abstract
The utility model discloses an energy-saving heat-preservation autoclaved aerated building block preparation device, which belongs to the technical field of autoclaved aerated building block production and comprises a shell, wherein the bottom of the inner side wall of the shell is fixedly connected with a plurality of supporting seats, the shell is fixedly connected with an autoclave through the supporting seats, the autoclave is arranged in the shell, a vacuum cavity is arranged between the autoclave and the shell, a sealing door is opened after a batch of building blocks in the autoclave are autoclaved, the building blocks are moved to the interior of an isolation bin, a bin door of the isolation bin is closed, steam loss is avoided, the sealing door is closed after the building blocks are all moved into the isolation bin, an air suction pump is opened through a controller, the steam flowing out of the isolation bin can be extracted through an air suction pipe and is discharged into the autoclave through an air exhaust pipe, and the loss of steam and heat in the autoclave is avoided through the transition of the isolation bin, the energy-saving performance of the building block preparation device is improved.
Description
Technical Field
The utility model relates to a steam pressurization building block production technical field especially relates to an energy-conserving heat preservation evaporates presses aerated building block preparation facilities.
Background
The autoclaved aerated block is a porous concrete product prepared by taking fly ash, lime, cement, gypsum, slag and the like as main raw materials and adding a proper amount of a gas former, a regulator and a bubble stabilizer through the technical processes of blending, stirring, pouring, standing, cutting, high-pressure steam curing and the like, and a still kettle is one of essential production components in the production process of the autoclaved aerated block.
Patent No. CN 107932707A discloses a still kettle for curing, which provides a still kettle capable of preventing aerated concrete from generating cracks in the still curing and improving the production efficiency.
The autoclave has the following defects that 1, the autoclave needs to continuously perform autoclave curing on different batches of autoclaved aerated blocks in a circulating manner in the production process, when one batch of autoclaved aerated blocks is transported out from the autoclave for curing and is replaced by the next batch of autoclaved aerated blocks, the sealing door of the autoclave is in a normally open state, so that a large amount of steam heat in the autoclave is lost, the energy consumption in the use process of the autoclave is increased, and the energy is not saved enough; 2. still kettle is single shell structure usually, and when using, the inside steam heat of still kettle distributes from the outer wall of still kettle easily and runs off, leads to the inside thermal insulation performance of still kettle relatively poor, for this reason, we provide an energy-conserving heat preservation and evaporate and press aerated building block preparation facilities.
SUMMERY OF THE UTILITY MODEL
The utility model provides an energy-conserving heat preservation evaporates presses aerated building block preparation facilities aims at can improving and evaporates energy-conservation and heat insulating ability who presses aerated building block preparation facilities.
The utility model provides a specific technical scheme as follows:
the utility model provides an energy-saving heat-preservation autoclaved aerated building block preparation device, which comprises a shell, wherein the bottom of the inner side wall of the shell is fixedly connected with a plurality of supporting seats, the shell is fixedly connected with an autoclave kettle through the supporting seats, the autoclave kettle is arranged in the shell, a vacuum cavity is arranged between the autoclave kettle and the shell, one side of the surface of the autoclave kettle is movably connected with a sealing door, the outer side wall of the shell is wrapped with heat-preservation cotton, a separation bin is arranged on the right side of the shell, the sealing door is positioned at the joint of the separation bin and the shell, one side of the surface of the separation bin, which is far away from the shell, is movably connected with a bin door, an air pump is arranged at the top of the shell, the surface of the air pump is provided with a controller, the current input end of the air, the exhaust end of the air pump is detachably connected with an exhaust pipe extending to the inside of the still kettle.
Optionally, electric push rods are installed on the top of the outer side wall of the shell and the top of the isolation bin, the current input end of each electric push rod is electrically connected with an external power supply through a push rod controller, the power output end of each electric push rod is fixedly connected with a connecting plate, and one side, far away from the electric push rods, of each connecting plate is respectively connected with the sealing door and the top of the bin door.
Optionally, the bottom of the inner side walls of the still kettle and the isolation bin are welded with a plurality of mounting seats, and rails are laid on the tops of the mounting seats.
Optionally, the top of the surface of the still kettle is fixedly connected with an air inlet pressurization pipe extending to the outside of the shell, and the bottom of the surface of the still kettle is fixedly connected with an air outlet pressure reducing pipe extending to the outside of the shell.
The utility model has the advantages as follows:
1. the isolation bin is installed on one side of the still kettle, the sealing door is installed at the joint of the still kettle and the isolation bin, the sealing door is opened after a batch of building blocks in the still kettle are completely steamed, the building blocks are moved into the isolation bin, the bin door of the isolation bin is closed, steam loss is avoided, the sealing door is closed after all the building blocks are moved into the isolation bin, the air pump is opened through the controller, the air pump can be operated to pump steam flowing out of the isolation bin through the air pumping pipe and discharge the steam into the still kettle through the air exhaust pipe, the steamed building blocks can be moved out by opening the bin door after the steam in the isolation bin is completely pumped, steam and heat loss in the still kettle is avoided through transition of the isolation bin, and energy conservation of the building block preparation device is improved.
2. The inside wall of casing is fixed with the supporting seat and installs through the supporting seat and evaporates the cauldron, evaporate the cauldron and install the inside of casing and the casing and evaporate and press and seted up the vacuum cavity between the cauldron, the inside vacuum structure that is of vacuum cavity, evaporate the cauldron and separate the structure that replaces the single shell of still cauldron commonly used with the casing, the medium that can transmit heat between cauldron and the casing that evaporates has been reduced, and then it scatters and disappears to reduce the inside heat that evaporates the cauldron, still cauldron's thermal insulation performance has been promoted, casing lateral wall cladding has the heat preservation cotton, the heat preservation cotton is by high-purity clay grog, alumina, silica flour, raw materials such as chromium quartz sand are made, it insulates against heat to have fine heat preservation effect, can further.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of an energy-saving heat-preserving autoclaved aerated block preparation device in an embodiment of the utility model;
FIG. 2 is a schematic side structure view of an energy-saving heat-preserving autoclaved aerated block preparation device in an embodiment of the utility model;
fig. 3 is the schematic diagram of the internal circuit structure of the energy-saving heat-preserving autoclaved aerated block preparation device provided by the embodiment of the utility model.
In the figure: 1. a housing; 101. a supporting seat; 2. a still kettle; 201. a vacuum chamber; 202. a sealing door; 3. heat preservation cotton; 4. an isolation bin; 401. a bin gate; 5. an electric push rod; 501. a push rod controller; 502. a connecting plate; 6. an air pump; 601. a controller; 602. an air exhaust pipe; 603. an exhaust pipe; 7. a mounting seat; 701. a rail; 8. an air inlet pressurization pipe; 9. an exhaust decompression pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The energy-saving heat-preservation autoclaved aerated block preparation device provided by the embodiment of the invention is described in detail with reference to fig. 1-3.
Referring to fig. 1, 2 and 3, an energy-saving heat-preserving autoclaved aerated block preparation device provided by the embodiment of the invention comprises a shell 1, wherein a plurality of supporting seats 101 are fixedly connected to the bottom of the inner side wall of the shell 1, the supporting seats 101 are provided, the shell 1 is fixedly connected with an autoclave 2 through the supporting seats 101, the autoclave 2 is installed inside the shell 1, a vacuum cavity 201 is arranged between the autoclave 2 and the shell 1, a sealing door 202 is movably connected to one side of the surface of the autoclave 2, heat-preserving cotton 3 is wrapped on the outer side wall of the shell 1, an isolation bin 4 is installed on the right side of the shell 1, the sealing door 202 is located at the joint of the isolation bin 4 and the shell 1, a bin door 401 is movably connected to one side of the surface of the isolation bin 4 far away from the shell 1, an air pump 6 is installed on the top of the shell, the current input end of the air pump 6 is electrically connected with an external power supply through a controller 601, the air pumping end of the air pump 6 is detachably connected with an air pumping pipe 602 extending to the interior of the isolation bin 4, and the exhaust end of the air pump 6 is detachably connected with an exhaust pipe 603 extending to the interior of the still kettle 2.
For example, when a batch of building blocks in the still kettle 2 are steamed, the sealing door 202 is opened, the building blocks are moved to the interior of the isolation bin 4, the sealing door 202 is closed, the air pump 6 is opened through the controller 601, the air pump 6 operates to pump out steam flowing out of the isolation bin 4 through the air pumping pipe 602 and exhaust the steam into the still kettle 2 through the exhaust pipe 603, the steamed building blocks can be moved out by opening the bin door 401 after the steam in the isolation bin 4 is pumped out, the steam and heat loss in the still kettle 2 is avoided through the transition of the isolation bin 4, the energy saving performance of the building block preparation device is improved, the still kettle 2 is separated from the shell 1 to replace the common single-shell structure of the still kettle 2, the vacuum cavity 201 is internally provided with a vacuum structure, the medium capable of transferring heat between the still kettle 2 and the shell 1 is reduced, and the heat in the still kettle 2 is further reduced, the heat preservation performance of the still kettle 2 is improved.
Referring to fig. 1 and 3, electric push rods 5 are installed on the tops of the outer side walls of the shell 1 and the isolation bin 4, a current input end of each electric push rod 5 is electrically connected with an external power supply through a push rod controller 501, a power output end of each electric push rod 5 is fixedly connected with a connecting plate 502, and one side, far away from the electric push rod 5, of each connecting plate 502 is respectively connected with the tops of the sealing door 202 and the bin door 401.
For example, the motion state of the electric push rod 5 can be controlled by the push rod controller 501, when the sealing door 202 and the bin gate 401 need to be opened, the electric push rod 5 is controlled by the push rod controller 501 to extend out, the output end of the electric push rod 5 moves upwards and drives the sealing door 202 and the bin gate 401 to be opened through the connecting plate 502, and when the sealing door needs to be closed, only the power output end of the electric push rod 5 needs to be controlled to be shortened.
Referring to fig. 1, mounting seats 7 are welded at the bottoms of the inner side walls of the still kettle 2 and the isolation bin 4, a plurality of mounting seats 7 are welded, and rails 701 are laid at the tops of the mounting seats 7.
Illustratively, rails 7 are arranged at the bottoms of the inner walls of the still kettle 2 and the isolation bin 4 through mounting seats 7, and the rails 7 can facilitate transportation of the building blocks by a transport plate vehicle.
Referring to fig. 1, an air inlet pressurization pipe 8 extending to the outside of the housing 1 is fixedly connected to the top of the surface of the autoclave 2, and an air outlet depressurization pipe 9 extending to the outside of the housing 1 is fixedly connected to the bottom of the surface of the autoclave 2.
For example, steam and pressure may be supplied to the inside of the still pot 2 through the inlet pressure increasing pipe 8, and the steam and pressure inside the still pot 2 may be discharged through the outlet pressure reducing pipe 9.
When the heat insulation device is used, the supporting seat 101 is fixed on the inner side wall of the shell 1, the still kettle 2 is installed on the supporting seat 101, the still kettle 2 is installed in the shell 1, the vacuum cavity 201 is formed between the shell 1 and the still kettle 2, the vacuum cavity 201 is internally of a vacuum structure, the still kettle 2 and the shell 1 are separated to replace a common structure of a single shell of the still kettle 2, a medium which can transfer heat between the still kettle 2 and the shell 1 is reduced, further heat loss in the still kettle 2 is reduced, the heat insulation performance of the still kettle 2 is improved, the outer side wall of the shell 1 is coated with heat insulation cotton 3, the heat insulation cotton 3 is made of high-purity clay clinker, alumina, silica powder, chrome quartz sand and other raw materials, the heat insulation device has a good heat insulation effect, the heat insulation performance of the still kettle 2 can be further improved, steam and pressure can be added into the, the steam and the pressure in the still kettle 2 can be discharged through the exhaust pressure reducing pipe 9, the rail 7 is installed at the bottom of the inner wall of the still kettle 2 and the isolation bin 4 through the installation seat 7, the rail 7 can be convenient for transporting a plate trailer to transport building blocks, the sealing door 202 is closed after the building blocks needing to be subjected to still curing are transported to the still kettle 2, the inside of the still kettle 2 can be subjected to still curing through the air inlet pressure pipe 8 which is connected with external steam and the pressurization treatment are input, the motion state of the electric push rod 5 can be controlled through the push rod controller 501, when the sealing door 202 and the bin door 401 need to be opened, the electric push rod 5 is controlled to extend through the push rod controller 501, the output end of the electric push rod 5 moves upwards and drives the sealing door 202 and the bin door 401 to be opened through the connecting plate 502, when the electric push rod 5 needs to be closed, only the power output, the sealing door 202 is installed at the connecting position of the still kettle 2 and the isolation bin 4, when a batch of building blocks in the still kettle 2 are completely steamed, the sealing door 202 is opened, the building blocks are moved into the isolation bin 4, the bin door 401 of the isolation bin 4 is closed, steam loss is avoided, when all the building blocks are moved into the isolation bin 4, the sealing door 202 is closed, the air pump 6 is opened through the controller 601, the air pump 6 operates to pump out steam flowing out of the isolation bin 4 through the air pumping pipe 602 and is discharged into the still kettle 2 through the air exhaust pipe 603, the steamed building blocks can be moved out by opening the bin door 401 after the steam in the isolation bin 4 is completely pumped out, steam and heat loss in the still kettle 2 is avoided through transition of the isolation bin 4, and energy conservation of the building block preparation device is improved.
It should be noted that the utility model relates to an energy-conserving heat preservation evaporates presses aerated building block preparation facilities, including casing 1, supporting seat 101, evaporate cauldron 2, vacuum cavity 201, sealing door 202, heat preservation cotton 3, separation storehouse 4, door 401, electric putter 5, push rod controller 501, connecting plate 502, aspiration pump 6, controller 601, exhaust tube 602, blast pipe 603, mount pad 7, rail 701, admit air pressure tube 8, exhaust decompression pipe 9, the part is the part that general standard or technical personnel in the field know, its structure and principle all can learn through the technical manual or learn through conventional experimental method for this technical staff.
The electric push rod 5, the push rod controller 501, the air suction pump 6 and the controller 601 are conventional products in the prior art, the electric push rod 5 is XTL100 type, the push rod controller 501 is HCW-001 type, the air suction pump 6 is TC-25 type, the controller 601 is JD1A-40 type, and the internal structure is not explained.
It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (4)
1. An energy-saving heat-preservation autoclaved aerated building block preparation device comprises a shell (1) and is characterized in that a plurality of supporting seats (101) are fixedly connected to the bottom of the inner side wall of the shell (1), a still kettle (2) is fixedly connected to the shell (1) through the supporting seats (101), the still kettle (2) is installed inside the shell (1), a vacuum cavity (201) is formed between the still kettle (2) and the shell (1), a sealing door (202) is movably connected to one side of the surface of the still kettle (2), heat-preservation cotton (3) is wrapped on the outer side wall of the shell (1), an isolation bin (4) is installed on the right side of the shell (1), the sealing door (202) is located at the joint of the isolation bin (4) and the shell (1), a bin door (401) is movably connected to one side, far away from the shell (1), of the surface of the isolation bin, the air extracting device is characterized in that an air extracting pump (6) is installed at the top of the shell (1), a controller (601) is installed on the surface of the air extracting pump (6), the current input end of the air extracting pump (6) is electrically connected with an external power supply through the controller (601), an air extracting pipe (602) extending to the inside of the isolation bin (4) is detachably connected with the air extracting end of the air extracting pump (6), and an exhaust pipe (603) extending to the inside of the still kettle (2) is detachably connected with the exhaust end of the air extracting pump (6).
2. The energy-saving heat-preservation autoclaved aerated block preparation device according to claim 1, wherein electric push rods (5) are installed at the tops of the outer side walls of the shell (1) and the separation bin (4), the current input ends of the electric push rods (5) are electrically connected with an external power supply through a push rod controller (501), a connecting plate (502) is fixedly connected to the power output ends of the electric push rods (5), and one side, far away from the electric push rods (5), of the connecting plate (502) is respectively connected with the tops of the sealing door (202) and the bin door (401).
3. The energy-saving heat-preservation autoclaved aerated block preparation device according to claim 1, wherein a plurality of mounting seats (7) are welded at the bottoms of the inner side walls of the autoclave (2) and the isolation bin (4), and rails (701) are laid at the tops of the mounting seats (7).
4. The energy-saving heat-preservation autoclaved aerated block preparation device according to claim 1, wherein an air inlet pressurization pipe (8) extending to the outside of the shell (1) is fixedly connected to the top of the surface of the autoclave (2), and an air outlet pressure reducing pipe (9) extending to the outside of the shell (1) is fixedly connected to the bottom of the surface of the autoclave (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922123906.3U CN211440510U (en) | 2019-12-02 | 2019-12-02 | Energy-saving heat-preservation autoclaved aerated building block preparation device |
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| CN201922123906.3U CN211440510U (en) | 2019-12-02 | 2019-12-02 | Energy-saving heat-preservation autoclaved aerated building block preparation device |
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| CN211440510U true CN211440510U (en) | 2020-09-08 |
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| CN201922123906.3U Active CN211440510U (en) | 2019-12-02 | 2019-12-02 | Energy-saving heat-preservation autoclaved aerated building block preparation device |
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