CN211439900U - Collecting device for end plates of sleeper - Google Patents

Abstract

The utility model relates to a collection device of sleeper end board relates to railway rails technical field, include: the frame, the guide way, first supporting station, the second brace table, magnetic component, reciprocal drive assembly, intermittent type power component and collecting box, the tip protrusion of sleeper is placed in the edge of frame, the guide way slope sets up in one side of frame, first supporting station level sets up in the lower one end of guide way, magnetic component is provided with two sets ofly, and reciprocal drive assembly sets up between two sets of magnetic component, reciprocal drive assembly orders about two magnetic component reciprocal rotations, intermittent type power component sets up on the second brace table, the removable assembly of collecting box just is located magnetic component's below on intermittent type power component, be provided with a plurality of cavitys in the collecting box, place back in a cavity of collecting box when last end board, intermittent type power component orders about the collecting box and removes, so that next end board is placed in another cavity. The utility model discloses labour saving and time saving's effect has.

Description

Collecting device for end plates of sleeper

Technical Field

The utility model belongs to the technical field of the railway track technique and specifically relates to a collection device of sleeper end board is related to.

Background

At present, railways are one of the most important transportation means in the world, and with the development of railways towards high speed, heavy load and environmental protection, the requirements on tracks are higher and higher. The sleeper is used as an important component of the track and is used for bearing and cushioning under the steel rails, keeping the geometric positions of track gauge, level, height, direction and the like between two or more strands of steel rails through mutual connecting parts, preventing the steel rails from longitudinally creeping caused by the running of a train and evenly distributing various loads borne by the steel rails on the foundation of a track bed.

At present, the practical sleepers of railways in China are mainly wood sleepers and reinforced concrete sleepers, and the production of the reinforced concrete sleepers generally comprises the steps of cleaning a mould, spraying a release agent, installing a pre-embedded screw rod, installing and straightening reinforcing steel bars, charging and vibrating, steaming oxygen and curing, taking screws, cutting the reinforcing steel bars, demoulding and the like, wherein, the demoulding step comprises the disassembly of the end plates at the two ends of the sleeper, the prestressed reinforcements among the formed single-section sleeper are in a mutually communicated state in the production process, the end plates at the two ends of the sleeper need to be disassembled after the reinforcements are cut, the disassembled end plates are generally stacked on the ground in disorder, after the end plate disassembling process is finished, the end plates on the ground are picked up by workers to be uniformly stacked, the process of picking up the end plate and stacking the end plate by workers is time-consuming and labor-consuming, so that improvement is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a collection device of sleeper end board has labour saving and time saving's advantage.

The above object of the present invention can be achieved by the following technical solutions: a sleeper header collection apparatus comprising: a frame, a guide groove, a first supporting platform, a second supporting platform, a magnetic component, a reciprocating driving component, an intermittent power component and a collecting box,

the machine frame is used for placing a sleeper, the end part of the sleeper protrudes out of the edge of the machine frame to be placed, the guide groove is obliquely arranged on one side of the machine frame and is positioned below the end part of the sleeper,

the first supporting platform is horizontally arranged at the lower end of the guide groove, the reciprocating driving component is arranged on the first supporting platform, two groups of magnetic components are arranged, the reciprocating driving component is arranged between the two groups of magnetic components, one magnetic component is close to the lower end of the guide groove, the other magnetic component protrudes out of the edge of the first supporting platform, and the reciprocating driving component drives the two magnetic components to rotate in a reciprocating manner,

the first supporting platform is higher than the second supporting platform, the intermittent power assembly is arranged on the second supporting platform, the collecting box is detachably assembled on the intermittent power assembly and located below the magnetic assembly, a plurality of cavities are formed in the collecting box, when the last end plate is placed in the cavity of the collecting box, the intermittent power assembly drives the collecting box to move, so that the next end plate is placed in another cavity.

By adopting the technical scheme, after the end head plate at the end part of the sleeper is detached, the end head plate falls downwards under the self gravity, the guide groove has a guide effect on the end head plate, so that the end head plate slides to the groove bottom along the guide groove, the end head plate is adsorbed on a group of magnetic components close to the groove bottom of the guide groove by the magnetic attraction of the magnetic components, the reciprocating driving component is started, the reciprocating driving component drives the magnetic components adsorbed with the end head plate to rotate to the upper part of the second supporting table, meanwhile, the other group of magnetic components rotates to one end close to the groove bottom of the guide groove, the power supply of the magnetic components adsorbed with the end head plate is turned off, meanwhile, the other group of magnetic components is electrified, after the magnetic attraction of the magnetic components adsorbed with the end head plate disappears, the end head plate falls into a cavity of the collecting box, at the moment, after the intermittent power component is started, the collecting box is driven by the intermittent power component to move, the time and labor for manually picking up the end plate and stacking the end plate are saved.

The utility model discloses further set up as, magnetic component includes: a mounting bar, an electromagnet and a mounting block,

the mounting bar set up in reciprocating drive subassembly is last, two tip of mounting bar all are provided with the installation piece, two the electro-magnet sets up respectively in two on the installation piece.

By adopting the technical scheme, the mounting bar provides a better mounting position for the mounting block and the electromagnet, the mounting blocks are respectively mounted at two ends of the mounting bar, and then the electromagnet is mounted on the mounting blocks, so that the electromagnet is not easy to fall off from the mounting bar, and the structure is simpler and more stable.

The utility model discloses further set up as, reciprocating drive subassembly includes: the motor is driven by the motor, and the motor is driven by the motor,

driving motor set up in on the first supporting bench, driving motor's output shaft set up in the central point of mounting bar puts, works as driving motor orders about during the mounting bar reciprocating rotation, the one end of mounting bar is close to the lower one end of guide way, the other end protrusion of mounting bar in the edge of first supporting bench.

Through adopting above-mentioned technical scheme, first supporting station provides better mounted position for driving motor, after starting driving motor, driving motor's output shaft drives the mounting bar and begins to rotate, the mounting bar rotates the reciprocal rotation of the electro-magnet that drives two tip of mounting bar again, after an electro-magnet adsorbs the end board, another electro-magnet just places another end board in the collecting box, and first supporting station can not obstruct the normal whereabouts of end board, through the reciprocal operation of driving motor, the working process is compacter, the comparison saves time.

The utility model discloses further set up to, intermittent type power component includes: a mounting plate, a power motor, a screw rod and a slide block,

the power motor is arranged on the second supporting table, the screw rod is horizontally arranged, one end of the screw rod is fixedly connected with an output shaft of the power motor, the other end of the screw rod is rotatably assembled on the second supporting table, the slider is assembled with the screw rod in a threaded manner, the slider is slidably assembled on the upper surface of the second supporting table, the mounting plate is arranged on the slider, and the collecting box is detachably assembled on the mounting plate.

Through adopting the above technical scheme, the second brace table provides better mounted position for motor power, after starting motor power, motor power's output shaft drives the lead screw and begins to rotate, the lead screw rotates and drives slider horizontal slip again, the slider slides and drives mounting panel horizontal migration again, thereby drive collecting box horizontal migration, the structure is fairly simple, it is more convenient to operate, simultaneously, the collecting box can be dismantled from the mounting panel, after filling up the end board in the collecting box, can dismantle the collecting box from the mounting panel between, unified the processing is carried out to the end board in the collecting box again, the structure is fairly simple, it is more convenient to dismantle, stack the end board with common manual work and compare, time and manpower have been saved.

The utility model discloses further set up to, the upper surface of mounting panel is provided with the inserted block, the bottom of collecting box is provided with the slot, the inserted block with slot shape looks adaptation.

Through adopting above-mentioned technical scheme, the slot of collecting box bottom provides better mounted position for the inserted block, makes the collecting box joint on the mounting panel, when needs dismantle the collecting box, upwards lifts up the collecting box, makes inserted block and slot alternate segregation, just can dismantle the collecting box from the mounting panel, and the structure is fairly simple, firm, and it is more convenient to dismantle.

The utility model discloses further set up to, the groove width of guide way reduces gradually, just the groove width of guide way bottom is greater than the length on one side that the end board is longer.

Through adopting above-mentioned technical scheme, when the end board along the higher one end landing of guide way to the lower one end of guide way, the bottom of guide way can not obstruct the end board landing to can not influence the electro-magnet and adsorb the end board, the structure is fairly simple, and simultaneously, the groove width of guide way reduces gradually, has saved the material, and the processing cost is lower.

The utility model discloses further set up to, a plurality of cavities, and each are separated into by a plurality of baffles in the inside of collecting box place at least one in the cavity end board.

Through adopting above-mentioned technical scheme, behind the baffle becomes a plurality of cavitys with the inside partition of collecting box, when the end board drops to the collecting box in, each less cavity has the effect of restraint to the end board, can arrange in the collecting box comparatively neatly when making the end board drop to the collecting box, and the structure is simpler, the collection of end board is more convenient.

To sum up, the utility model discloses a beneficial technological effect does:

firstly, after the end plate slides to the bottom of the tank along the guide groove, the end plate is adsorbed on the magnetic assembly, the magnetic assembly adsorbed with the end plate is driven to rotate to the upper part of the collecting box through the reciprocating driving assembly, then the end plate is thrown into a cavity in the collecting box, and then the collecting box is driven to move through the intermittent power assembly, so that the next end plate is thrown into the other cavity in the collecting box, and compared with a common manual collecting end plate, the time and labor are saved;

and secondly, the groove width of the guide groove is gradually reduced from top to bottom, the groove width of the groove bottom is larger than the length of the longer side of the end plate, when the end plate falls, the guide groove cannot influence the normal falling of the end plate, the material for manufacturing the guide groove is less, and the processing cost is lower.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is an enlarged view at a in fig. 1.

Reference numerals: 1. a frame; 2. a guide groove; 3. a first support table; 4. a second support table; 5. a magnetic component; 51. mounting a bar; 52. an electromagnet; 53. mounting blocks; 6. a reciprocating drive assembly; 61. a drive motor; 7. an intermittent power assembly; 71. mounting a plate; 711. inserting a block; 72. a power motor; 73. a screw rod; 74. a slider; 8. a collection box; 81. a partition plate; 9. an end plate; 101. a sleeper.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

With reference to fig. 1 and fig. 2, the utility model discloses a collecting device for sleeper end plate, including: the automatic sleeper supporting device comprises a machine frame 1, a guide groove 2, a first supporting platform 3, a second supporting platform 4, magnetic assemblies 5, reciprocating driving assemblies 6, intermittent power assemblies 7 and a collecting box 8, wherein the machine frame 1 is supported by four vertical supporting legs and four transverse supporting cross beams, the machine frame 1 is used for placing a sleeper 101, one end part of the sleeper 101 protrudes out of the edge of the machine frame 1, the guide groove 2 is formed by welding a plurality of aluminum plates made of aluminum materials, the guide groove 2 is obliquely arranged on one side of the machine frame 1, the higher end of the guide groove 2 is connected with one side of the machine frame 1, the guide groove 2 is positioned below the end part of the sleeper 101, the first supporting platform 3 is horizontally arranged at the lower end of the guide groove 2, the lower end of the guide groove 2 is connected with the first supporting platform 3, the reciprocating driving assemblies 6 are arranged at one end of the first supporting platform 3 far away from the guide groove 2, the magnetic assemblies 5 are provided with two groups, and the, a magnetic component 5 is close to the lower one end of guide way 2, another magnetic component 5 protrusion in the edge of first supporting station 3, reciprocating drive subassembly 6 orders about two magnetic component 5 reciprocating rotation, first supporting station 3 is supported by four stands, first supporting station 3 is higher than second supporting station 4, intermittent type power component 7 sets up in the upper surface of second supporting station 4, 8 removable assemblings of collecting box are on intermittent type power component 7, and collecting box 8 is located the below of the magnetic component 5 of protrusion first supporting station 3 edge, be provided with seven cavitys in the collecting box 8, after last end board 9 placed in a cavity of collecting box 8, intermittent type power component 7 orders about collecting box 8 and removes, so that next end board 9 places in another cavity of collecting box 8.

The magnetic assembly 5 includes: the installation strip 51, electro-magnet 52 and installation piece 53, the installation strip 51 sets up on reciprocating drive assembly 6, and installation strip 51 and installation piece 53 are made by metal material, and two tip of installation strip 51 all are provided with installation piece 53 through the welded mode, and two electro-magnets 52 set up respectively on two installation pieces 53. The mounting bar 51 provides a better mounting position for the mounting blocks 53 and the electromagnets 52, the mounting blocks 53 are respectively mounted at two ends of the mounting bar 51, and the electromagnets 52 are mounted on the mounting blocks 53, so that the electromagnets 52 are not easy to fall off from the mounting bar 51, and the structure is simple and stable.

The reciprocating drive assembly 6 includes: driving motor 61, driving motor 61 specifically is servo motor, can control the turned angle and the speed of mounting bar 51, driving motor 61 sets up in the below of first supporting station 3, driving motor 61's output shaft run through the upper surface of first supporting station 3 and with the upper surface rotation assembly of first supporting station 3, driving motor 61's output shaft sets up in the central point of mounting bar 51 and puts, when driving motor 61 orders about mounting bar 51 corotation 180 degrees and the reciprocal rotation of reversal 180 degrees, the lower one end of mounting bar 51's one end is close to guide way 2, the other end protrusion of mounting bar 51 just is located the top of collecting box 8 in the edge of first supporting station 3. The first supporting table 3 provides a good mounting position for the driving motor 61, after the driving motor 61 is started, the output shaft of the driving motor 61 drives the mounting bar 51 to rotate, the mounting bar 51 rotates to drive the electromagnets 52 at the two ends of the mounting bar 51 to rotate in a reciprocating mode, the two electromagnets 52 are not electrified synchronously, after one electromagnet 52 absorbs the end plate 9, the other electromagnet 52 just places the other end plate 9 in the collecting box 8, the first supporting table 3 cannot obstruct the normal falling of the end plate 9, and the driving motor 61 is operated in a reciprocating mode, so that the working process is compact and time is saved.

The intermittent power assembly 7 includes: the mounting plate 71, the power motor 72, the screw rod 73 and the sliding block 74, wherein the power motor 72 is a servo motor, and can control the rotation speed and the angle of the screw rod 73, the driving motor 61 drives the mounting bar 51 to rotate forwards and backwards for 180 degrees to form a period, after the mounting bar 51 rotates for one period, the power motor 72 drives the collecting box 8 to move to a position of a cavity, the power motor 72 is arranged on the upper surface of the second supporting platform 4, the screw rod 73 is horizontally arranged, one end of the screw rod 73 is fixedly connected with an output shaft of the power motor 72, the other end of the screw rod 73 is rotatably assembled on the second supporting platform 4, two sliding blocks 74 are arranged, the sliding block 74 and the screw rod 73 are assembled in a threaded manner, a sliding groove is formed in the upper surface of the second supporting platform 4, the sliding block 74 is assembled in the sliding groove in the upper surface of the second supporting, the collection chamber 8 is detachably mounted on the mounting plate 71. The second supporting table 4 provides a better mounting position for the power motor 72, after the power motor 72 is started, the output shaft of the power motor 72 drives the screw rod 73 to rotate, the screw rod 73 rotates to drive the sliding block 74 to horizontally slide, the sliding block 74 drives the mounting plate 71 to horizontally move, so that the collecting box 8 is driven to horizontally move, the structure is simpler, the operation is more convenient, meanwhile, the collecting box 8 can be detached from the mounting plate 71, after the collecting box 8 is filled with the header plate 9, the collecting box 8 can be detached from the mounting plate 71, the header plate 9 in the collecting box 8 is uniformly processed, the structure is simpler, the detachment is more convenient, compared with the common manual stacking of the header plate 9, the time and the labor are saved.

The upper surface of the mounting plate 71 is provided with two insertion blocks 711, the bottom of the collection box 8 is provided with two slots, the cross section of the insertion blocks 711 is rectangular, and the insertion blocks 711 are matched with the slots in shape. The slot at the bottom of the collecting box 8 provides a better mounting position for the inserting block 711, so that the collecting box 8 is clamped on the mounting plate 71, when the collecting box 8 needs to be detached, the collecting box 8 is lifted upwards, the inserting block 711 and the slot are separated from each other, the collecting box 8 can be detached from the mounting plate 71, and the structure is simple and stable and is convenient to detach.

The width of the guide groove 2 is gradually reduced, and the width of the bottom end of the guide groove 2 is larger than the length of the longer side of the end plate 9. When the end plate 9 slides to the lower end of the guide groove 2 along the higher end of the guide groove 2, the bottom end of the guide groove 2 cannot obstruct the end plate 9 to slide, so that the electromagnet 52 cannot be influenced to adsorb the end plate 9, the structure is simpler, meanwhile, the groove width of the guide groove 2 is gradually reduced, the material is saved, and the processing cost is lower.

The interior of the collecting chamber 8 is divided into seven cavities by six partitions 81 and in each cavity at least one header plate 9 is placed. After the partition plate 81 partitions the interior of the collecting box 8 into seven cavities, when the end plate 9 falls into the collecting box 8, each smaller cavity has a constraint effect on the end plate 9, so that the end plates 9 can be neatly arranged in the collecting box 8 when falling into the collecting box 8, the structure is simpler, and the collection of the end plates 9 is more convenient.

The implementation principle of the embodiment is as follows: when the end plate 9 at the end of the sleeper 101 is removed, the end plate 9 falls downwards under the self gravity, the guide groove 2 has a guide effect on the end plate 9, so that the end plate 9 slides to the groove bottom along the guide groove 2, the end plate 9 is adsorbed on a group of magnetic assemblies 5 close to the groove bottom of the guide groove 2 under the magnetic attraction of the magnetic assemblies 5, the reciprocating driving assembly 6 is started, the reciprocating driving assembly 6 drives the magnetic assemblies 5 adsorbed with the end plate 9 to rotate to the upper part of the second support table 4, meanwhile, the other group of magnetic assemblies 5 rotate to one end close to the groove bottom of the guide groove 2, then the power supply of the magnetic assemblies 5 adsorbed with the end plate 9 is closed, meanwhile, the other group of magnetic assemblies 5 are electrified, after the magnetic attraction of the magnetic assemblies 5 adsorbed with the end plate 9 disappears, the end plate 9 falls into a cavity of the collection box 8, at this time, after the intermittent power assembly 7 is started, the intermittent power assembly 7 drives the collecting box 8 to move so as to facilitate the next end plate 9 to fall into another cavity of the collecting box 8, and time and manpower for manually picking up the end plate 9 and stacking the end plate 9 are saved.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (7)

1. A collection device for a tie end plate, comprising: a frame (1), a guide groove (2), a first supporting platform (3), a second supporting platform (4), a magnetic component (5), a reciprocating driving component (6), an intermittent power component (7) and a collecting box (8),

the machine frame (1) is used for placing sleepers (101), the end parts of the sleepers (101) protrude out of the edge of the machine frame (1) to be placed, the guide grooves (2) are obliquely arranged on one side of the machine frame (1), the guide grooves (2) are located below the end parts of the sleepers (101),

the first supporting platform (3) is horizontally arranged at the lower end of the guide groove (2), the reciprocating driving component (6) is arranged on the first supporting platform (3), the magnetic components (5) are arranged in two groups, the reciprocating driving component (6) is arranged between the two groups of magnetic components (5), one magnetic component (5) is close to the lower end of the guide groove (2), the other magnetic component (5) protrudes out of the edge of the first supporting platform (3), and the reciprocating driving component (6) drives the two magnetic components (5) to rotate in a reciprocating manner,

first supporting bench (3) are higher than second supporting bench (4), intermittent type power component (7) set up in on second supporting bench (4), removable the assembling in of collecting box (8) just be located on intermittent type power component (7) the below of magnetic component (5), be provided with a plurality of cavitys in collecting box (8), place when last end board (9) back in the cavity of collecting box (8), intermittent type power component (7) are ordered about collecting box (8) remove to make next end board (9) place in another cavity.

2. Sleeper end plate collection device according to claim 1, characterized in that said magnetic assembly (5) comprises: a mounting bar (51), an electromagnet (52) and a mounting block (53),

the installation strip (51) is arranged on the reciprocating driving assembly (6), the installation blocks (53) are arranged at two end parts of the installation strip (51), and the electromagnets (52) are respectively arranged on the two installation blocks (53).

3. Sleeper end plate collection device according to claim 2, characterized in that said reciprocating drive assembly (6) comprises: a drive motor (61) for driving the motor,

driving motor (61) set up in on first supporting bench (3), the output shaft of driving motor (61) set up in the central point of mounting bar (51) puts, works as driving motor (61) orders about when mounting bar (51) reciprocating rotation, the one end of mounting bar (51) is close to the lower one end of guide way (2), the other end protrusion in the edge of first supporting bench (3).

4. Sleeper end plate collection device according to claim 1, characterized in that said intermittent power assembly (7) comprises: a mounting plate (71), a power motor (72), a screw rod (73) and a slide block (74),

power motor (72) set up in on second brace table (4), lead screw (73) level is laid, just the one end of lead screw (73) with the output shaft fixed connection of power motor (72), the other end of lead screw (73) rotate assemble in second brace table (4), slider (74) with lead screw (73) looks screw assembly, slider (74) sliding assembly in the upper surface of second brace table (4), mounting panel (71) set up in on slider (74), removable assembly in collecting box (8) on mounting panel (71).

5. Sleeper end plate collecting device according to claim 4, characterized in that the upper surface of the mounting plate (71) is provided with an insert block (711), the bottom of the collecting box (8) is provided with a slot, and the insert block (711) is adapted to the shape of the slot.

6. Sleeper header collection device according to claim 1, characterized in that the width of the guide groove (2) is gradually reduced and the width of the bottom end of the guide groove (2) is greater than the length of the longer side of the header plate (9).

7. Sleeper header plate collection device according to claim 1, characterized in that the interior of said collection box (8) is divided into a plurality of cavities by a plurality of partitions (81), and in each of said cavities at least one of said header plates (9) is placed.

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