CN211437109U

CN211437109U - Automatic scraper

Info

Publication number: CN211437109U
Application number: CN201922023916.XU
Authority: CN
Inventors: 赵小勇; 吴飞; 赵永杰
Original assignee: Datong Jidong Cement Co ltd
Current assignee: Datong Jidong Cement Co ltd
Priority date: 2019-11-21
Filing date: 2019-11-21
Publication date: 2020-09-08
Anticipated expiration: 2029-11-21

Abstract

The utility model discloses an automatic scraping device, including material receiving box, material receiving slide way, water tank, water pump machine, scraper blade and scraper blade, material receiving slide way is installed on the upper portion of one side of material receiving box, water tank one side is provided with water pump machine, scraper blade bottom is installed to the scraper blade, the utility model discloses structure scientific and reasonable, convenience safe in utilization has set up scraper blade and scraping recess, can effectively agree with the orbital outward flange, is convenient for gather the dust memorability of covering to the track surface and scrape the clearance; the atomizing spray head and the water tank are arranged, so that the nearby part of the track can be wetted, and the accumulated dust blocks can be scraped by a scraper and a scraping plate more conveniently; the spiral feeder is arranged, so that scraped wet waste can be effectively conveyed to the material receiving box, and dust blocks around the track are reduced; the mounting plate and the mounting screw holes are arranged, the device body can be effectively mounted on one side of the walking trolley of the reclaimer, the walking trolley of the reclaimer is convenient to automatically clean when moving, and the labor intensity of workers is reduced.

Description

Automatic scraper

Technical Field

The utility model relates to a track clearance technical field specifically is an automatic scraper.

Background

The homogenization is a process of reducing the fluctuation amplitude of chemical components of the materials and enabling the chemical components of the materials to be uniform by adopting certain technological measures, a stock dump in which the raw materials are homogenized in advance in the storage process before grinding is called as a pre-homogenization stock dump, the raw materials are homogenized in the pre-homogenization stock dump by a method of horizontal layering stacking and vertical cutting, the content of dust in the limestone pre-homogenization stock dump in the market is high, the accumulated materials on the inner side of a track are serious and are not beneficial to the back-and-forth movement of a walking trolley of a material taking machine, the workload of manually cleaning the track is extremely large, the cleaning effect is poor, lime covering the accumulated materials on the surface of the track is cleaned by installing a scraping device, but the scraping device used in the market at present has a simple structure, large dust is easy to generate in the material scraping process, and meanwhile, the scraped accumulated materials are not easy to be subsequently treated and stored, still pile up near the track, lead to orbital secondary to cover easily, current scraping device adopts the monolithic scraper blade more simultaneously, can not effectively agree with the track shape and clear up fully, is difficult to guarantee to clear up looks efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic scraper, scraper that provides use on the existing market in can effectively solving above-mentioned background art simple structure, produce great dust easily at the in-process of scraping the material, the long-pending material of scraping simultaneously does not have subsequent processing and accomodates easily, still piles up near the track, lead to orbital secondary to cover easily, the scraper that scrapes that present simultaneously adopts the monolithic scraper blade more, can not effectively agree with the track shape and carry out the intensive clearance, be difficult to guarantee the problem of clearance phase efficiency.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic scraping device comprises a device body, a mounting plate, mounting screw holes, a material receiving placing plate, a material receiving box, a material receiving slide way, a lifting handle, a spiral feeder, a scraping plate, a material limiting baffle, a scraping groove, a scraping knife, an infrared sensor, a water tank placing plate, a water tank, an S7-200PLC controller, a water pump machine, a water guide pipe, an atomizing spray head, a fixing plate and a fixing frame, wherein the mounting plate is arranged in the middle of the device body, the mounting screw holes are formed in the upper portion of the mounting plate, the material receiving placing plate is mounted in the middle of the mounting plate, the material receiving box is mounted in the middle of the material receiving placing plate, the material receiving slide way is arranged on one side of the material receiving box, the spiral feeder is mounted above one side of the material receiving placing plate, the scraping plate is mounted at the bottom of the spiral feeder, the scraping groove is formed in, the material limiting device is characterized in that an infrared sensor is installed above the material limiting baffle, a water tank installation plate is installed on the upper portion of the installation plate, an S7-200PLC is arranged on one side of the water tank above the middle of the water tank installation plate, a water pumping pump is arranged on the other side of the water tank, a water guide pipe is installed on one side of the lower portion of the water pumping pump, an atomizing nozzle is installed at one end of the water guide pipe, a fixing plate is arranged on one side of the water tank installation plate, a fixing frame is arranged in the middle of the fixing plate, the output end of the infrared sensor is electrically connected with the input end of the S7-200PLC, and the output end of the S7.

Preferably, the water guide pipe is fixedly connected with the fixing plate through a fixing frame.

Preferably, the spiral feeder is fixedly connected with the mounting plate in a welding mode.

Preferably, the scraper is a member made of 304 stainless steel.

Preferably, one side of the upper part of the material receiving box is provided with a lifting handle.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model has scientific and reasonable structure, safe and convenient use, and the scraper and the scraping groove are arranged, which can effectively fit the outer edge of the track and facilitate the cleaning of the dust accumulated on the surface of the track; the atomizing spray head and the water tank are arranged, so that the nearby part of the track can be wetted, and the accumulated dust blocks can be scraped by a scraper and a scraping plate more conveniently; the spiral feeder is arranged, so that scraped wet waste can be effectively conveyed to the material receiving box, and dust blocks around the track are reduced; the mounting plate and the mounting screw holes are arranged, so that the device body can be effectively mounted on one side of the travelling trolley of the reclaimer, the travelling trolley of the reclaimer can be automatically cleaned when moving, and the labor intensity of workers is reduced; the material receiving slide way is arranged, so that the moist waste material can smoothly slide into the material receiving box; the fixing plate and the fixing frame are arranged, so that the damage caused by shaking of the water guide pipe is avoided.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic view of the scraper mounting structure of the present invention;

reference numbers in the figures: 1. a device body; 2. mounting a plate; 3. mounting a screw hole; 4. a material receiving placing plate; 5. a material receiving box; 6. a material receiving slideway; 7. lifting the handle; 8. a screw feeder; 9. a squeegee; 10. a material limiting baffle; 11. scraping a groove; 12. a scraper; 13. an infrared sensor; 14. a water tank installation plate; 15. a water tank; 16. S7-200PLC controller; 17. a water pump; 18. a water conduit; 19. an atomizing spray head; 20. a fixing plate; 21. a fixing frame.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.

Example (b): as shown in the figures 1-2, the utility model provides a technical scheme, an automatic scraping device, which comprises a device body 1, a mounting plate 2, mounting screw holes 3, a material receiving placing plate 4, a material receiving box 5, a material receiving slide 6, a lifting handle 7, a spiral feeder 8, a scraping plate 9, a material limiting baffle 10, a material scraping groove 11, a scraping knife 12, an infrared sensor 13, a water tank placing plate 14, a water tank 15, an S7-200PLC controller 16, a water pump 17, a water guide pipe 18, an atomizing nozzle 19, a fixing plate 20 and a fixing frame 21, wherein the mounting plate 2 is arranged in the middle of the device body 1, the mounting screw holes 3 are arranged on the upper part of the mounting plate 2, the material receiving placing plate 4 is arranged in the middle of the material receiving placing plate 4, the material receiving box 5 is arranged in the middle of the material receiving placing plate 4, the material receiving slide 6 is arranged on one side of the, the bottom of the spiral feeder 8 is provided with a scraper 9, the bottom of the scraper 9 is provided with a scraper groove 11, a scraper 12 is arranged above the scraper groove 11, the middle of the scraper 9 is provided with a material limiting baffle 10, an infrared sensor 13 is arranged above the material limiting baffle 10, the upper part of the mounting plate 2 is provided with a water tank mounting plate 14, one side of the water tank mounting plate 14, which is provided with a water tank 15, is provided with an S7-200PLC controller 16, the other side of the water tank 15 is provided with a water pump 17, one side of the lower part of the water pump 17 is provided with a water guide pipe 18, one end of the water guide pipe 18 is provided with an atomizing nozzle 19, one side of the water tank mounting plate 14 is provided with a fixing plate 20, the middle of the fixing plate 20 is provided with a fixing frame 21, the output end of the infrared sensor 13 is electrically connected with the input.

In order to prevent the water guiding pipe 18 from moving around during the moving process and being unfavorable for intensively processing lime attached to the surface of the rail, in the present embodiment, it is preferable that the water guiding pipe 18 is fixedly connected with the fixing plate 20 through the fixing frame 21.

In order to facilitate the installation of the appropriate angle that the spiral feeder 8 was adjusted on the mounting panel 2, guarantee that the scraping groove 11 can effectually agree with the track surface, the scraper 12 of being convenient for and the lime that the scraper blade 9 can effectual clearance track surface, in this embodiment, preferred, spiral feeder 8 passes through welding mode and mounting panel 2 fixed connection.

In order to ensure good overall mechanical properties and corrosion resistance of the blade 9, in the present embodiment, the blade 9 is preferably made of 304 stainless steel.

In order to facilitate the material receiving box 5 to be taken out of the material receiving placement plate 4, facilitate the replacement of the material receiving box 5 and dispose the waste material in the original material receiving box 5, in the embodiment, preferably, a lifting handle 7 is installed on one side of the upper part of the material receiving box 5.

The utility model discloses a theory of operation and use flow: when the device is used, the mounting plate 2 is fixed on one side of a walking trolley of a reclaimer through the mounting screw hole 3, so that the device body 1 can be conveniently mounted and fixed, when the walking trolley of the reclaimer moves, the scraping groove 11 is tightly attached to the surface of a track, the dust covering thickness on the surface of the track is detected by using the function of whether the infrared sensor 13 has damage, the detected data is transmitted to the S7-200PLC controller 16 by the infrared sensor 13, the S7-200PLC controller 16 has an internally set program to control the rotating speed of the water pumping pump 17 according to the data transmitted by the infrared sensor 13, when the dust on the surface of the track is found to be thick, the S7-200PLC controller 16 controls the water pumping pump 17 to pump more water and spray the water through the atomizing nozzle 19 arranged at one end of the water guide pipe 18 so as to dissolve part of dust aggregates, the aggregate is convenient to be cleaned by the scraping plate 9 and the scraping plate 12, and the wet cleaning dust still can disturb the cleaning of the surface of, through set up limit material baffle 10 on scraper blade 9 surface, restrict moist dust mixture on scraper blade 9 surface, because the lime stone prehomogenizes the interior dust of storage yard more in advance, the clearance of removal in-process enters into screw feeder 8 through pushing, drop to connect workbin 5 inside through screw feeder 8's transport, the upper portion that connects workbin 5 has set up simultaneously and has connect material slide 6, be convenient for moist dust mixture can effectual carry connect workbin 5 in, will connect workbin 5 to send to connect material mounting plate 4 to take out through carrying and carrying handle 7, be convenient for clear up and connect the interior debris of workbin 5, reduce the dust of piling up near the track.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an automatic scraper, including device body (1), mounting panel (2), installation screw (3), connect material mounting plate (4), connect workbin (5), connect material slide (6), carry and draw handle (7), screw feeder (8), scraper blade (9), limit material baffle (10), scrape material recess (11), scraper blade (12), infrared sensor (13), water tank mounting plate (14), water tank (15), S7-200PLC controller (16), water pump machine (17), aqueduct (18), atomizer (19), fixed plate (20) and mount (21), its characterized in that: the device is characterized in that a mounting plate (2) is arranged in the middle of the device body (1), mounting screw holes (3) are formed in the upper portion of the mounting plate (2), a material receiving placing plate (4) is mounted in the middle of the mounting plate (2), a material receiving box (5) is mounted in the middle of the material receiving placing plate (4), a material receiving slide (6) is arranged on one side of the upper portion of the material receiving box (5), a spiral feeder (8) is mounted above one side of the material receiving placing plate (4), a scraper (9) is mounted at the bottom of the spiral feeder (8), a scraper groove (11) is formed in the bottom of the scraper (9), a scraper (12) is mounted above the scraper groove (11), a material limiting baffle (10) is arranged in the middle of the scraper (9), an infrared sensor (13) is mounted above the material limiting baffle (10), and a water, the utility model discloses a water tank installation board, including water tank installation board (14), water tank (14) middle part top is provided with water tank (15) one side and is provided with S7-200PLC controller (16), water tank (15) opposite side is provided with pump (17), water conduit (18) are installed to pump (17) lower part one side, atomizer (19) are installed to water conduit (18) one end, water tank installation board (14) one side is provided with fixed plate (20), fixed plate (20) middle part is provided with mount (21), the output of infrared sensor (13) and the input electric connection of S7-200PLC controller (16), the output of S7-200PLC controller (16) and the input electric connection of pump (17).

2. The automatic scraping apparatus as claimed in claim 1, wherein said water conduit (18) is fixedly connected to the fixing plate (20) by means of a fixing frame (21).

3. The automatic scraping device of claim 1, wherein the spiral feeder (8) is fixedly connected with the mounting plate (2) by welding.

4. An automatic scraper device according to claim 1, characterized in that said scraper (9) is a member of 304 stainless steel.

5. An automatic scraper device as claimed in claim 1, characterized in that a lifting handle (7) is mounted on one side of the upper part of the receiving box (5).