CN211435817U - Mixer with near-infrared detection function - Google Patents
Mixer with near-infrared detection function Download PDFInfo
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- CN211435817U CN211435817U CN201922428347.7U CN201922428347U CN211435817U CN 211435817 U CN211435817 U CN 211435817U CN 201922428347 U CN201922428347 U CN 201922428347U CN 211435817 U CN211435817 U CN 211435817U
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Abstract
The utility model discloses a mixer with near-infrared detection function, which comprises a mixer body; the top and the bottom of the mixer are respectively provided with a cover and a discharge hole, and a stirring mechanism is arranged in the mixer and is driven by a driving mechanism arranged outside the mixer; the lower surface of the detection window is flush with the lower surface of the cover; a near infrared detector mounted on the upper surface of the detection window; and the controller is connected with the mixer through a control cable and is used for controlling the starting, the stopping and the stirring speed of the mixer. The invention combines the near infrared detector and the mixer, can monitor the mixing uniformity of products on line in real time, quickly feed back the product condition in the mixing link, determine the arrival of the mixing end point, save the complicated processes of sampling and detecting, achieve the characteristic of nondestructive detection, reduce the mixing time, improve the efficiency and reduce the energy consumption at the same time.
Description
Technical Field
The utility model relates to a blender with near-infrared detection function.
Background
The method for judging the mixing end point in the conventional material mixing operation process is indirectly guessed according to the mixing time or the mixing revolution. According to experience, after mixing for a certain time or a certain number of revolutions, stopping mixing, sampling and detecting, if the detection result is qualified, finishing mixing, and if the detection result is unqualified, continuing mixing until the detection result is qualified.
The shutdown detection process has the defects of high labor intensity, time consumption, low data precision, damage to products, incapability of judging a mixing terminal point in real time and the like. In order to avoid the uneven mixing caused by the insufficient mixing, it is conventional practice to increase the mixing time or the number of mixing revolutions, which, although increasing the uniformity of the mixing to some extent, requires an increase in the mixing time and may cause over-mixing, resulting in segregation of the components.
Disclosure of Invention
The utility model aims at solving the above problems and providing a blender with near-infrared detection function, the mixed degree of consistency that can online real-time supervision product carries out fast feedback to the product condition of mixing the link, confirms the arrival of mixing the terminal point to save the loaded down with trivial details process of sample, detection, reach nondestructive test's characteristics.
The purpose of the utility model is realized like this:
the utility model relates to a mixer with near-infrared detection function, which comprises a mixer body;
the top and the bottom of the mixer are respectively provided with a cover and a discharge hole, and a stirring mechanism is arranged in the mixer and is driven by a driving mechanism arranged outside the mixer;
the lower surface of the detection window is flush with the lower surface of the cover;
a near infrared detector mounted on the upper surface of the detection window; and
and the controller is connected with the mixer through a control cable and is used for controlling the starting, the stopping and the stirring speed of the mixer.
The controller of the mixer with the near infrared detection function is a touch screen controller.
The controller of the mixer with the near-infrared detection function receives the detection data output by the near-infrared detector through a data line or receives the detection data output by a wireless transmitter arranged on the near-infrared detector through a wireless receiver arranged in the controller of the mixer and outputs the detection data to a display screen.
The mixer in the mixer with the near infrared detection function further comprises a fixed mounting frame for mounting the mixer.
The utility model discloses a controller mountable in blender with near infrared detects function is used for saving the detection data of near infrared detector output and the degree of consistency of different materials and the standard chart data of the detection data corresponding relation of near infrared detector output storage module and one compare in real time the degree of consistency of the different materials of detection data and storage module storage with the standard chart data of detection data corresponding relation after judge whether adjust the operating condition of blender and output command signal's processing module.
The invention combines the near infrared detector and the mixer, utilizes the characteristics of short response time, quick response, no need of sampling detection and no damage to products of the near infrared detection technology, can monitor the mixing uniformity of the products on line in real time, quickly feeds back the product condition in the mixing link, determines the arrival of the mixing end point, saves the complicated processes of sampling and detection, and achieves the characteristic of nondestructive detection. In addition, near-infrared can synchronous transmission to the controller with the detected data signal, treats that the material degree of consistency reaches the mixing requirement after, the controller signals, and automatic control blender stop work has reduced the mixing time, has promoted efficiency, has still reduced the energy consumption simultaneously.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Referring to fig. 1, a mixer with near infrared detection according to the present invention is shown;
a mixer 1, wherein the top and the bottom of the mixer 1 are respectively provided with a cover 2 and a discharge port 3, a stirring mechanism (not shown) is arranged in the mixer and is driven by a driving mechanism (not shown) arranged outside the mixer 1;
a detection window 4 mounted on the cover 2, the lower surface of the detection window 4 is flush with the lower surface of the cover 2;
a near infrared detector 5 mounted on the upper surface of the detection window 4; and
a controller 7 connected to the mixer 1 via a control cable 6 for controlling the operating parameters of the mixer 1.
In this embodiment, the controller 7 is a touch screen controller, and can receive the detection data output by the near infrared detector 5 through a data line or receive the detection data output by a wireless transmitter (not shown) installed in the controller through a wireless receiver (not shown) installed inside the controller and display the detection data on the touch screen controller. The controller 7 can also be provided with a storage module and a processing module, wherein the storage module is used for storing the detection data output by the near-infrared detector 5 and the standard chart data of the corresponding relation between the uniformity of different materials and the detection data output by the infrared detector 5; the processing module can compare the detection data with standard chart data of the corresponding relation between the uniformity of different materials stored in the storage module and the detection data in real time, judge whether to adjust the working state of the mixer 1 and output an instruction signal.
The mixer 1 further comprises a fixed mounting 8 for its mounting.
The utility model discloses an use, will treat that the mixing material adds mixer 1 in proper order, cover lid 2, open controller 7, set for mixed rotational speed, open mixer 2, mix and begin, near infrared detector 5 will detect data real-time transmission to controller 7, when the degree of consistency that controller 7 detected the product reaches the target requirement, stop mixer 1, mix the end, open discharge gate 3, will mix good material and pour out.
The invention combines the near infrared detector 5 with the mixer 1, and utilizes the characteristics of short response time, rapid reaction, no need of sampling detection and no damage to products of the near infrared detection technology, can monitor the mixing uniformity of the products on line in real time, quickly feed back the product condition in the mixing link, determine the arrival of the mixing end point, save the complicated processes of sampling and detection and achieve the characteristic of nondestructive detection. In addition, near infrared will detect data signal synchronous transmission to controller 7, treat that the material homogeneity reaches the mixing requirement after, controller 7 signals, automatic control blender 1 stop work, has reduced the mixing time, has promoted efficiency, has still reduced the energy consumption simultaneously.
The above embodiments are provided only for the purpose of illustration, not for the limitation of the present invention, and those skilled in the relevant art can make various changes or modifications without departing from the spirit and scope of the present invention, therefore, all equivalent technical solutions should also belong to the scope of the present invention, and should be defined by the claims.
Claims (4)
1. A mixer with a near-infrared detection function is characterized by comprising;
the top and the bottom of the mixer are respectively provided with a cover and a discharge hole, and a stirring mechanism is arranged in the mixer and driven by a driving mechanism arranged outside the mixer;
a detection window mounted on the cover, the lower surface of the detection window being flush with the lower surface of the cover;
a near infrared detector mounted on the upper surface of the detection window; and
and the controller is connected with the mixer through a control cable and is used for controlling the starting, the stopping and the stirring speed of the mixer.
2. The mixer with near-infrared detection function according to claim 1, wherein the controller is a touch screen controller.
3. The mixer with near-infrared detecting function according to claim 1, wherein said controller receives the detection data outputted from said near-infrared detector through a data line or receives the detection data outputted from a wireless transmitter mounted on said near-infrared detector through a wireless receiver mounted therein and outputs it to a display screen.
4. The mixer with near infrared detection function of claim 1, further comprising a fixing mount for its mounting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922428347.7U CN211435817U (en) | 2019-12-30 | 2019-12-30 | Mixer with near-infrared detection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922428347.7U CN211435817U (en) | 2019-12-30 | 2019-12-30 | Mixer with near-infrared detection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211435817U true CN211435817U (en) | 2020-09-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201922428347.7U Active CN211435817U (en) | 2019-12-30 | 2019-12-30 | Mixer with near-infrared detection function |
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| CN (1) | CN211435817U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113522152A (en) * | 2021-09-17 | 2021-10-22 | 江西鼎峰智能装备有限公司 | Powder mixing system, control method and powder intensified mixing method |
-
2019
- 2019-12-30 CN CN201922428347.7U patent/CN211435817U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113522152A (en) * | 2021-09-17 | 2021-10-22 | 江西鼎峰智能装备有限公司 | Powder mixing system, control method and powder intensified mixing method |
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