CN211423346U - A gear box lubricating device - Google Patents

A gear box lubricating device Download PDF

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Publication number
CN211423346U
CN211423346U CN201921520456.5U CN201921520456U CN211423346U CN 211423346 U CN211423346 U CN 211423346U CN 201921520456 U CN201921520456 U CN 201921520456U CN 211423346 U CN211423346 U CN 211423346U
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oil
low
thrust ring
axial thrust
speed
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张再利
汪星
徐莎
段振中
王伟康
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CRRC Qishuyan Institute Co Ltd
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CRRC Qishuyan Institute Co Ltd
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Priority to AU2020347229A priority patent/AU2020347229B2/en
Priority to PCT/CN2020/102789 priority patent/WO2021047290A1/en
Priority to CA3150635A priority patent/CA3150635A1/en
Priority to CA3248938A priority patent/CA3248938A1/en
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Priority to CL2023003897A priority patent/CL2023003897A1/en
Priority to AU2024202135A priority patent/AU2024202135B2/en
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Abstract

The utility model relates to a gear box lubricating arrangement belongs to engineering machine tool gear drive technical field. The device comprises a horizontal shaft low-speed stage sun gear, two ends of which are respectively supported on a first axial thrust ring and a second axial thrust ring in an axial limiting manner, wherein the first axial thrust ring is embedded in a counter bore at the inner end of a box body end cover; an oil collecting box which is positioned above the first axial thrust ring and is communicated with the oil outlet at the bottom is fixed on the end cover of the box body, and the oil collecting box is provided with an oil inlet which is adjacent to and directly faces to the meshing position of the low-speed stage sun wheel and the low-speed stage planet wheel; the excircle of the first axial thrust ring is provided with a circumferential oil duct and a radially extending end surface oil groove, the circumferential oil duct corresponds to the oil outlet hole in position, and the circumferential oil duct is at least communicated with the inner hole of the circumferential oil duct through a radial oil hole or is communicated with the end surface oil groove through an axial oil duct. The utility model discloses properly solved and be located the lubricated difficult problem of the difficult special position part that splashes of low-speed marginal zone.

Description

一种齿轮箱润滑装置A gear box lubricating device

技术领域technical field

本实用新型涉及一种传动润滑装置,尤其是一种适于非公路矿车轮边齿轮箱的润滑装置,属于工程机械齿轮传动技术领域。The utility model relates to a transmission lubricating device, in particular to a lubricating device suitable for an off-highway mine wheel side gear box, belonging to the technical field of engineering machinery gear transmission.

背景技术Background technique

非公路矿车轮边齿轮箱安装在车辆轮胎的内部,主要作用是降速增扭驱动车辆前行。在机械式卡车上,通常处于传动链的最末端,典型的传动路线是来自发动机的动力先经过变速箱,到主齿轮箱,再到轮边齿轮箱;在电动轮卡车上,通常典型的路线是发动机的动力至发电机,再经过变频控制至牵引电机,牵引电机将电能转化为高速小扭矩的机械能,再经过轮边齿轮箱的齿轮传动装置转变成低速大扭矩输出。The off-highway mine wheel side gearbox is installed inside the vehicle tire, and its main function is to reduce the speed and increase the torque to drive the vehicle forward. On mechanical trucks, it is usually at the end of the drive chain. The typical transmission route is that the power from the engine first passes through the gearbox, to the main gearbox, and then to the wheel gearbox; on electric wheel trucks, the typical route It is the power of the engine to the generator, and then controlled by the frequency conversion to the traction motor. The traction motor converts the electrical energy into mechanical energy with high speed and small torque, and then through the gear transmission device of the wheel gear box, it is converted into low-speed high-torque output.

轮边齿轮箱通常是两级或三级传动机构,高速小扭矩的载荷由第一级输入,逐级变成低速大扭矩载荷。工作时,轮边齿轮箱内装入一定量的润滑油,通过旋转类零部件的搅油,以“飞溅”的方式对各齿轮、轴承、摩擦副等零件润滑。然而,轮边齿轮箱内部个别零部件由于位置特殊,润滑油无法“飞溅”方式对其润滑,从而影响零部件的寿命,进而影响轮边齿轮箱的可靠性。The wheel gear box is usually a two-stage or three-stage transmission mechanism. The load of high-speed and small torque is input from the first stage, and gradually becomes the low-speed high-torque load. When working, a certain amount of lubricating oil is loaded into the wheel side gear box, and the gears, bearings, friction pairs and other parts are lubricated by "splashing" through the oil churning of the rotating parts. However, due to the special position of individual parts inside the wheel gear box, the lubricating oil cannot "splash" to lubricate them, thus affecting the life of the parts and thus the reliability of the wheel gear box.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于:针对上述现有技术存在的问题,提出一种可以妥善解决难飞溅特殊位置零件润滑难题的轮边齿轮箱润滑装置。The purpose of the utility model is to: in view of the problems existing in the above-mentioned prior art, to propose a wheel-side gearbox lubricating device that can properly solve the problem of lubricating parts in special positions that are difficult to splash.

为了达到上述目的,本实用新型轮边齿轮箱润滑装置的基本技术方案为:包括两端分别轴向限位支撑于第一和第二轴向推力环的水平轴低速级太阳轮,所述第一轴向推力环嵌装在箱体端盖内端的沉孔内,所述箱体端盖封盖固定在作为壳体的低速级行星架上,所述低速级太阳轮与低速级行星轮外啮合,所述低速级行星轮与固定的齿圈内啮合,所述低速级行星轮通过低速级行星轮轴承支撑于低速级行星销轴;所述箱体端盖上固定有位于第一轴向推力环上方且与底部出油孔连通的集油盒,所述集油盒具有邻近且正对着低速级太阳轮和低速级行星轮啮合位置的入油口;所述第一轴向推力环的外圆具有位置对应出油孔的周向油道以及径向延伸的端面油槽,所述周向油道至少通过径向油孔与其内孔连通,或通过轴向油道与端面油槽连通。In order to achieve the above purpose, the basic technical scheme of the wheel gear box lubricating device of the present invention is as follows: comprising a horizontal shaft low-speed sun gear whose ends are axially limited and supported on the first and second axial thrust rings respectively, the An axial thrust ring is embedded in the countersunk hole at the inner end of the box body end cover, the box body end cover cover is fixed on the low-speed stage planetary carrier as the shell, the low-speed stage sun gear and the low-speed stage planetary gear are outside meshing, the low-speed planetary gear is meshed with the fixed ring gear, and the low-speed planetary gear is supported on the low-speed planetary pin shaft through the low-speed planetary bearing; the box end cover is fixed on the first axial an oil collecting box above the thrust ring and communicating with the oil outlet hole at the bottom, the oil collecting box has an oil inlet adjacent to and facing the engagement position of the low-speed sun gear and the low-speed planetary gear; the first axial thrust ring The outer circle has a circumferential oil passage corresponding to the oil outlet hole and a radially extending end face oil groove.

本实用新型进一步的完善是,所述集油盒呈弧形,处于嵌装第一轴向推力环的沉孔外圈与箱体端盖法兰圈内圆之间。A further improvement of the present invention is that the oil collecting box is arc-shaped and is located between the outer ring of the countersunk hole in which the first axial thrust ring is embedded and the inner circle of the flange ring of the box body end cover.

本实用新型更进一步的完善是,所述集油盒由焊接于箱体端盖上的薄壁金属板构成。A further improvement of the present invention is that the oil collecting box is composed of a thin-walled metal plate welded on the end cover of the box body.

本实用新型又进一步的完善是,所述端面油槽周向均布、径向延伸且外浅内深。A further improvement of the present invention is that the end face oil grooves are evenly distributed in the circumferential direction, extend radially, and are shallow outside and deep inside.

本实用新型再进一步的完善是,所述水平轴低速级太阳轮一端通过其中心轴轴向限位支撑于第一轴向推力环,另一端通过端面沉孔轴向限位支撑于第二轴向推力环,所述第二轴向推力环套在前级太阳轮的缩径轴端。A further improvement of the present invention is that one end of the horizontal shaft low-speed sun gear is supported on the first axial thrust ring through the axial limit of its central shaft, and the other end is supported on the second shaft through the end face counterbore axial limit. To the thrust ring, the second axial thrust ring is sleeved on the diameter-reduced shaft end of the front-stage sun gear.

这样,工作时,低速级太阳轮与低速级行星轮啮合齿间缝隙挤出的油液将由入油口进入集油盒,接着从底部出油孔漏至第一轴向推力环的周向油道,再由周向油道通过径向油孔或端面油槽润滑第一轴向推力环内孔与低速级太阳轮构成的转动副面以及轴向限位的摩擦表面,从而妥善解决这些位于低速边缘区域难飞溅特殊位置零件的润滑难题。In this way, during operation, the oil squeezed from the gap between the meshing teeth of the low-speed sun gear and the low-speed planetary gear will enter the oil collecting box from the oil inlet, and then leak from the bottom oil outlet to the circumferential oil of the first axial thrust ring. Then, the circumferential oil channel lubricates the rotating surface formed by the inner hole of the first axial thrust ring and the low-speed sun gear and the friction surface of the axial limit through the radial oil hole or the end face oil groove, so as to properly solve these problems at low speed. Lubrication problems for parts in special locations where it is difficult to splash in edge areas.

附图说明Description of drawings

以下结合附图给出的实施例对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the embodiments given in the accompanying drawings.

图1为本实用新型一个实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为图1实施例的端盖立体结构示意图。FIG. 2 is a schematic three-dimensional structural diagram of the end cap of the embodiment of FIG. 1 .

图3为图1实施例的端盖剖视结构示意图。FIG. 3 is a schematic cross-sectional structural diagram of the end cap of the embodiment of FIG. 1 .

图4为图1实施例的第一轴向推力环的立体结构示意图。FIG. 4 is a schematic three-dimensional structural diagram of the first axial thrust ring of the embodiment of FIG. 1 .

图5为图1实施例的第一轴向推力环的剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of the first axial thrust ring in the embodiment of FIG. 1 .

图6为另一实施例的第一轴向推力环的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of a first axial thrust ring according to another embodiment.

图7为另一实施例的第一轴向推力环的剖视结构示意图。FIG. 7 is a schematic cross-sectional structural diagram of a first axial thrust ring according to another embodiment.

具体实施方式Detailed ways

实施例一Example 1

本实施例的齿轮箱润滑装置基本结构如图1所示,水平轴低速级太阳轮3一端通过其中心轴轴向限位支撑于第一轴向推力环2,另一端通过端面沉孔轴向限位支撑于第二轴向推力环10。第一轴向推力环2嵌装在箱体端盖1内端的沉孔内,第二轴向推力环10套在前级9(高速级)的太阳轮缩径轴端。The basic structure of the gearbox lubricating device of this embodiment is shown in Figure 1. One end of the horizontal shaft low-speed sun gear 3 is axially limited and supported on the first axial thrust ring 2 through its central axis, and the other end is axially supported through the end face countersunk hole. The limit is supported on the second axial thrust ring 10 . The first axial thrust ring 2 is embedded in the countersunk hole at the inner end of the box end cover 1 , and the second axial thrust ring 10 is sleeved on the reduced diameter shaft end of the sun gear of the front stage 9 (high-speed stage).

箱体端盖1封盖固定在作为壳体(可旋转)的低速级行星架4上,低速级太阳轮3与低速级行星轮5外啮合,低速级行星轮5与固定的齿圈8内啮合,低速级行星轮5通过低速级行星轮轴承7支撑于低速级行星销轴6,该行星销轴6支撑在低速级行星架4内端面的圆周均布的销孔中。The cover of the box body 1 is fixed on the low-speed planetary carrier 4 as the casing (rotatable), the low-speed sun gear 3 is meshed with the low-speed planetary gear 5, and the low-speed planetary gear 5 is inside the fixed ring gear 8 Meshing, the low-speed planetary gear 5 is supported on the low-speed planetary pin 6 through the low-speed planetary bearing 7 , and the planetary pin 6 is supported in the circumferentially evenly distributed pin holes on the inner end face of the low-speed planet carrier 4 .

结合图2、图3可以看出,箱体端盖1上固定有位于第一轴向推力环2上方且与底部出油孔1-3连通的弧形集油盒1-1,该弧形集油盒1-1处于嵌装第一轴向推力环2的沉孔外圈与箱体端盖1法兰圈内圆之间,由焊接于箱体端盖1上的薄壁金属板构成,制作工艺简便。集油盒1-1具有邻近且正对着低速级太阳轮3和低速级行星轮5啮合位置的端面入油口1-2。2 and 3, it can be seen that the box end cover 1 is fixed with an arc-shaped oil collecting box 1-1 located above the first axial thrust ring 2 and communicating with the bottom oil outlet hole 1-3. The oil collecting box 1-1 is located between the outer ring of the countersunk hole in which the first axial thrust ring 2 is embedded and the inner circle of the flange ring of the box body end cover 1, and is composed of a thin-walled metal plate welded on the box body end cover 1 , the production process is simple. The oil collecting box 1-1 has an end face oil inlet 1-2 adjacent to and facing the engagement position of the low-speed sun gear 3 and the low-speed planetary gear 5.

第一轴向推力环2如图4、图5所示,外圆具有位置对应出油孔1-3的圆弧底周向油道2-1,并具有周向均布、径向延伸的四道外浅内深的圆弧底端面油槽2-3,周向油道2-1通过周向均布且角向位置与端面油槽2-3对应的径向油孔2-2与其内孔连通。The first axial thrust ring 2 is shown in Figures 4 and 5. The outer circle has a circular arc bottom circumferential oil passage 2-1 corresponding to the oil outlet hole 1-3, and has four outer passages that are evenly distributed in the circumferential direction and extend radially. The shallow and deep circular arc bottom end face oil groove 2-3 and the circumferential oil passage 2-1 communicate with its inner hole through the radial oil hole 2-2 which is uniformly distributed in the circumferential direction and whose angular position corresponds to the end face oil groove 2-3.

可以如图6、图7所示,周向油道2-1通过第一轴向推力环2外圆周向均布且角向位置与端面油槽2-3对应的轴向油道2-2’与端面油槽连通。As shown in Figures 6 and 7, the circumferential oil passages 2-1 pass through the axial oil passages 2-2' which are uniformly distributed on the outer circumference of the first axial thrust ring 2 and whose angular positions correspond to the end face oil grooves 2-3. It communicates with the end face oil tank.

当然,周向油道2-1也可以既通过周向均布且角向位置与端面油槽2-3对应的径向油孔2-2与其内孔连通,又通过第一轴向推力环2外圆周向均布且角向位置与端面油槽2-3对应的轴向油道2-2’与端面油槽连通。Of course, the circumferential oil passage 2-1 can also communicate with its inner hole through radial oil holes 2-2 that are evenly distributed in the circumferential direction and whose angular positions correspond to the oil grooves 2-3 on the end face, and also pass through the outer circumference of the first axial thrust ring 2. The axial oil passages 2-2', which are evenly distributed and whose angular positions correspond to the end face oil grooves 2-3, are communicated with the end face oil grooves.

本实施例的润滑装置通过设置集油盒及润滑通道,可以实现低速难飞溅润滑的零部件的充分润滑,达到长期保证齿轮箱正常运转的使用要求。该装置结构简单,成本低,实践表明,并能有效地解决齿轮箱内部位置特殊、难以用常规方法润滑零部件的润滑问题。The lubricating device of this embodiment is provided with an oil collecting box and a lubricating channel, so that the parts that are difficult to splash and lubricate at low speed can be fully lubricated, and the use requirement of ensuring the normal operation of the gearbox for a long time is met. The device is simple in structure and low in cost, and practice has shown that it can effectively solve the lubrication problem of the special internal position of the gear box, and it is difficult to lubricate parts by conventional methods.

除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围内。In addition to the above-mentioned embodiments, the present invention may also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope required by the present invention.

Claims (5)

1.一种齿轮箱润滑装置,包括两端分别轴向限位支撑于第一和第二轴向推力环(2、10)的水平轴低速级太阳轮(3),所述第一轴向推力环嵌装在箱体端盖(1)内端的沉孔内,所述箱体端盖封盖固定在作为壳体的低速级行星架(4)上,所述低速级太阳轮与低速级行星轮(5)外啮合,所述低速级行星轮与固定的齿圈(8)内啮合,所述低速级行星轮通过低速级行星轮轴承(7)支撑于低速级行星销轴(6);1. A gear box lubricating device, comprising a horizontal axis low-speed sun gear (3) whose ends are axially limited and supported on first and second axial thrust rings (2, 10) respectively, the first axial The thrust ring is embedded in the countersunk hole at the inner end of the box body end cover (1), the box body end cover cover is fixed on the low-speed stage planet carrier (4) as the shell, and the low-speed stage sun gear is connected to the low-speed stage. The planetary gear (5) is externally meshed, the low-speed planetary gear is internally meshed with the fixed ring gear (8), and the low-speed planetary gear is supported on the low-speed planetary pin shaft (6) through the low-speed planetary gear bearing (7). ; 其特征在于:所述箱体端盖上固定有位于第一轴向推力环上方且与底部出油孔(1-3)连通的集油盒(1-1),所述集油盒具有邻近且正对着低速级太阳轮(3)和低速级行星轮(5)啮合位置的入油口(1-2);所述第一轴向推力环的外圆具有位置对应出油孔的周向油道(2-1)以及径向延伸的端面油槽(2-3),所述周向油道至少通过径向油孔(2-2)与其内孔连通,或通过轴向油道(2-2’)与端面油槽连通。It is characterized in that: an oil collecting box (1-1) which is located above the first axial thrust ring and communicated with the bottom oil outlet hole (1-3) is fixed on the end cover of the box body, and the oil collecting box has an adjacent oil collecting box. And it faces the oil inlet (1-2) at the meshing position of the low-speed sun gear (3) and the low-speed planetary gear (5); the outer circle of the first axial thrust ring has a circumference corresponding to the oil outlet hole. Towards the oil passage (2-1) and the radially extending end face oil groove (2-3), the circumferential oil passage communicates with its inner hole at least through the radial oil hole (2-2), or through the axial oil passage ( 2-2') communicate with the end face oil groove. 2.根据权利要求1所述的齿轮箱润滑装置,其特征在于:所述集油盒呈弧形,处于嵌装第一轴向推力环的沉孔外圈与箱体端盖法兰圈内圆之间。2. The gearbox lubricating device according to claim 1, wherein the oil collecting box is arc-shaped, and is located in the outer ring of the countersunk hole in which the first axial thrust ring is embedded and the flange ring of the end cover of the box body between circles. 3.根据权利要求2所述的齿轮箱润滑装置,其特征在于:所述集油盒由焊接于箱体端盖上的薄壁金属板构成。3 . The gear box lubricating device according to claim 2 , wherein the oil collecting box is composed of a thin-walled metal plate welded on the end cover of the box body. 4 . 4.根据权利要求3所述的齿轮箱润滑装置,其特征在于:所述端面油槽周向均布、径向延伸且外浅内深。4 . The gear box lubricating device according to claim 3 , wherein the end face oil grooves are uniformly distributed in the circumferential direction, extend radially, and are shallow outside and deep inside. 5 . 5.根据权利要求4所述的齿轮箱润滑装置,其特征在于:所述水平轴低速级太阳轮一端通过其中心轴轴向限位支撑于第一轴向推力环,另一端通过端面沉孔轴向限位支撑于第二轴向推力环,所述第二轴向推力环套在前级太阳轮的缩径轴端。5 . The gearbox lubricating device according to claim 4 , wherein one end of the low-speed sun gear of the horizontal shaft is axially limited and supported on the first axial thrust ring by its central axis, and the other end is supported by the end face countersunk hole 5 . The axial limit is supported on the second axial thrust ring, and the second axial thrust ring is sleeved on the diameter-reduced shaft end of the front-stage sun gear.
CN201921520456.5U 2019-09-09 2019-09-12 A gear box lubricating device Active CN211423346U (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
CN201921520456.5U CN211423346U (en) 2019-09-12 2019-09-12 A gear box lubricating device
AU2020347229A AU2020347229B2 (en) 2019-09-09 2020-07-17 Wheel drive system
PCT/CN2020/102789 WO2021047290A1 (en) 2019-09-09 2020-07-17 Wheel drive system
CA3150635A CA3150635A1 (en) 2019-09-09 2020-07-17 Wheel drive system
CA3248938A CA3248938A1 (en) 2019-09-09 2020-07-17 Wheel drive system
CL2023003897A CL2023003897A1 (en) 2019-09-09 2023-12-26 Wheel drive system
AU2024202135A AU2024202135B2 (en) 2019-09-09 2024-04-03 Wheel drive system

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CN201921520456.5U CN211423346U (en) 2019-09-12 2019-09-12 A gear box lubricating device

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CN211423346U true CN211423346U (en) 2020-09-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114738473A (en) * 2022-04-12 2022-07-12 上海电气风电集团股份有限公司 Drive chain for wind driven generator and wind driven generator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114738473A (en) * 2022-04-12 2022-07-12 上海电气风电集团股份有限公司 Drive chain for wind driven generator and wind driven generator

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