CN211420034U

CN211420034U - High-efficient extraction element of polydextrose

Info

Publication number: CN211420034U
Application number: CN201921940412.8U
Authority: CN
Inventors: 王明军; 宁国庆; 袁沙沙
Original assignee: Renliang Biotechnology Anhui Co ltd
Current assignee: Renliang Biotechnology Anhui Co ltd
Priority date: 2019-11-12
Filing date: 2019-11-12
Publication date: 2020-09-04
Anticipated expiration: 2029-11-12

Abstract

The utility model discloses a polydextrose high-efficiency extraction device, which comprises an extraction tank and a tank cover, wherein the top of the tank cover is provided with a motor, the bottom of the motor is provided with a speed reducer, the inside of the extraction tank is provided with a rotating rod, the top end of the rotating rod is connected with the speed reducer, the top end of the inside of the extraction tank is provided with a second containing disc and a first containing disc at intervals, the rotating rod sequentially passes through the central holes of the second containing disc and the first containing disc to be vertically and downwards arranged, the inside of the containing tank of the second containing disc and the first containing disc is provided with a crushing blade which is fixedly connected with the rotating rod, the bottom of the rotating rod is provided with two groups of stirring rods, a rotating disc is arranged between the two groups of stirring rods, the bottom end of the inside of the extraction tank is provided with a primary screen and a precise screen, the utility model integrates the mixing, stirring, can effectively improve the production and extraction efficiency of the polydextrose and is suitable for popularization and application.

Description

High-efficient extraction element of polydextrose

Technical Field

The utility model discloses polydextrose production and processing equipment technical field specifically is a high-efficient extraction element of polydextrose.

Background

Polydextrose is a functional food additive, can supplement the water-soluble dietary fiber required by human body, is a special carbohydrate with low calorie, no sugar and low glycemic index, also has the characteristics of prebiotics, is widely used in food industries such as beverage, dairy products, baked food, health products, medicines, candy, meat products and the like, has the functions of improving the quality of food and strengthening nutrition, has increasingly obvious special curative effect on human body, has wide attention to the special nutritional function in medicine and food industries, can be industrially produced, has a wider consumption market for new products of polydextrose, and greatly increases the raw material demand of polydextrose as functional food;

at present, polydextrose production extraction processing on the market involves the steps of mixing, stirring, heating, blending, filtering and separating, chromatographic separation, concentration, drying and the like, polydextrose production extraction involves the use of a plurality of processing mechanical devices, and excessively complicated processing influences production efficiency.

Disclosure of Invention

An object of the utility model is to provide a high-efficient extraction element of polydextrose to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a polydextrose high-efficiency extraction device comprises an extraction tank and a tank cover, wherein a motor is arranged at the top of the tank cover, a speed reducer is arranged at the bottom of the motor, a rotating rod is arranged inside the extraction tank, the rotating rod top is connected with the speed reducer, a second containing disc and a first containing disc are arranged at the top end of the inside of the extraction tank at intervals, the two sides of the bottom of the second containing disc and the bottom of the first containing disc are fixed on the extraction tank through supporting frames, a plurality of filter holes are formed in the bottom surfaces of the second containing disc and the first containing disc, the rotating rod sequentially penetrates through center holes of the second containing disc and the first containing disc to be vertically and downwards arranged, crushing blades are arranged inside the containing grooves of the second containing disc and the first containing disc, the crushing blades are fixedly connected with the rotating rod, two groups of stirring rods with V-shaped structures in opposite installation directions are arranged at the, the rolling disc is fixed to be cup jointed in the dwang, just the rolling disc outer wall interval is equipped with a plurality of cutting blade, it is equipped with elementary screen cloth and precision screen cloth to draw the inside bottom interval of jar, elementary screen cloth is located the dwang bottom.

Further, it is equipped with the motor to draw the tank bottoms portion, the output shaft dwang of motor, the dwang is perpendicular upwards to pass precision screen and elementary screen cloth, two sets of scraper brushes of fixed connection on the dwang, the scraper brush sets up respectively in precision screen and elementary screen cloth top surface, and precision screen and elementary screen cloth are wiped to the drive scraper brush, reduce precision screen and elementary screen cloth jam.

Furthermore, one side of the middle part of the extraction tank is connected with a vacuum pump through a vacuum tube, and the extraction tank is stirred in a vacuum environment.

Further, the extraction tank is close to one side of the stirring rod and is connected with the warm water dissolving tank through an inlet pipe, and an extraction pump is arranged on the inlet pipe, so that warm water dissolving materials can be added conveniently, and the polydextrose solution can be extracted and prepared.

Further, one side of the bottom end of the extracting tank is provided with a discharge hole, and one side of the top of the tank cover is provided with a feed inlet.

Further, precision screen and elementary screen cloth both ends all slope setting, it is equipped with sealed lid to draw tank bottom to be close to in the supporting of the material mouth of precision screen and elementary screen cloth, is convenient for follow-up discharge, the clearance of smashing the material.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model integrates the mixing, stirring, crushing and filtering in the polydextrose production and processing, reduces the use of excessive mechanical equipment, saves resources, and can effectively improve the production and extraction efficiency of polydextrose while ensuring the polydextrose production quality; the utility model has the advantages of compact integral structure, reasonable design, easy operation, and is suitable for popularization and use.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a second tray of the present invention;

fig. 3 is a schematic view of the scraping brush structure of the present invention.

In the figure: 1. a precision screen; 2. a primary screen; 3. an extraction tank; 4. a vacuum tube; 5. a cutting blade; 6. rotating the disc; 7. a stirring rod; 8. a feed pipe; 9. a pump; 10. a first accommodating tray; 11. rotating the rod; 12. a support frame; 13. crushing the leaves; 14. a second accommodating tray; 15. a can lid; 16. a speed reducer; 17. a motor; 18. filtering holes; 19. scraping the material brush; 20. and (7) sealing the cover.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a high-efficient extraction element of polydextrose, is including drawing jar 3 and cover 15, cover 15 top is equipped with motor 17, motor 17 bottom is equipped with reduction gear 16, draw jar 3 inside and be equipped with dwang 11, dwang 11 top and reduction gear 16 link to each other, it is equipped with second holding dish 14 and first holding dish 10 to draw jar 3 inside top interval, second holding dish 14 and first holding dish 10 bottom both sides are fixed in through support frame 12 and draw jar 3, second holding dish 14 and first holding dish 10 basal surface all are equipped with a plurality of filtration pores 18, dwang 11 passes the perpendicular downward setting of centre bore of second holding dish 14 and first holding dish 10 in proper order, the holding tank inside of second holding dish 14 and first holding dish 10 is equipped with crushing blade 13, crushing blade 13 and dwang 11 fixed connection, 11 bottom is equipped with the puddler 7 of two sets of installation opposite direction's dwang V type structure, two sets of be equipped with rolling disc 6 between puddler 7, 6 fixed cup joints in dwang 11 of rolling disc, just 6 outer wall intervals of rolling disc are equipped with a plurality of cutting blade 5, 3 inside bottom intervals of extraction jar are equipped with elementary screen cloth 2 and precision screen cloth 1, elementary screen cloth 2 is located dwang 11 bottoms.

Further, 3 bottoms of extraction tank are equipped with motor 17, motor 17's output shaft dwang 11, dwang 11 upwards passes precision screen 1 and elementary screen cloth 2 perpendicularly, two sets of scrapes material brush 19 of fixed connection on the dwang 11, scrape material brush 19 and set up respectively in precision screen cloth 1 and elementary screen cloth 2 top surface, the drive is scraped material brush 19 and is cleaned precision screen cloth 1 and elementary screen cloth 2, reduces precision screen cloth 1 and elementary screen cloth 2 and blocks up.

Furthermore, one side of the middle part of the extraction tank 3 is connected with a vacuum pump through a vacuum tube 4, and stirring is carried out in a vacuum environment.

Further, draw jar 3 to be close to and connect the material jar of warm water through inlet pipe 8 on 7 one sides of puddler, just be equipped with extraction pump 9 on the inlet pipe 8, be convenient for add warm water and melt the material, draw preparation polydextrose solution.

Furthermore, a discharge hole is formed in one side of the bottom end of the extracting tank 3, and a feeding hole is formed in one side of the top of the tank cover 15.

Further,

precision screen cloth

1 and 2 both ends of elementary screen cloth all incline to set up, 3 bottoms of extraction jar are close to and are equipped with sealed lid 20 in precision screen cloth 1 and elementary screen cloth 2's the supporting material mouth, the discharge, the clearance of the follow-up crushing material of being convenient for.

The working principle is as follows: in the actual use process, firstly, dry glucose, sorbitol and citric acid are added into the second containing disc 14 from the feeding hole of the tank cover 15, the extraction tank 3 is connected with a vacuum pump through a vacuum tube 4, and the extraction tank 3 is ensured to be in a stirring reaction under a vacuum environment; then start motor 17 and reduction gear 16 on the cover 15, the two mutually support and drive dwang 11 and rotate, dwang 11 rotates and drives crushing blade 13, puddler 7 and carousel 6 rotate, the polydextrose raw materials of the inside of second holding dish 14 carry out the homogeneous mixing through crushing blade 13 and smash the back, drop to the inside of first holding dish 10 through the filtration pore 18 of second holding dish 14, the polydextrose raw materials of the inside of first holding dish 10 carry out the homogeneous mixing again through crushing blade 13 and smash the back, drop to extracting jar 3 inside through the filtration pore 18 of first holding dish 10; after the materials fall off, starting an extraction pump 9, extracting the warm melted materials in a warm melted material tank, conveying the warm melted materials into an extraction tank 3 through a feeding pipe 8, stirring the materials with a rotating stirring rod 7 and a rotating disc 6 to prepare a polydextrose solution, adding ion exchange resin into the extraction tank 3 to adjust the pH value of the polydextrose solution, after a period of processing, sequentially removing impurities and screening the polydextrose solution through a primary screen 2 and a precision screen, and separating and extracting the polydextrose solution for the subsequent extraction and processing of other equipment; the utility model integrates the mixing, stirring, crushing and filtering in the polydextrose production and processing, reduces the use of excessive mechanical equipment, saves resources, and can effectively improve the production and extraction efficiency of polydextrose while ensuring the polydextrose production quality; the utility model has the advantages of compact integral structure, reasonable design, easy operation, and is suitable for popularization and use.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high-efficient extraction element of polydextrose, is including drawing jar (3) and cover (15), its characterized in that, cover (15) top is equipped with motor (17), motor (17) bottom is equipped with reduction gear (16), it is equipped with dwang (11) inside jar (3) to draw, dwang (11) top and reduction gear (16) link to each other, it is equipped with the second at the inside top interval of jar (3) and holds dish (14) and first dish (10) of holding, the second holds dish (14) and first dish (10) bottom both sides of holding and is fixed in and draws jar (3) through support frame (12), the second holds dish (14) and first dish (10) basal surface of holding and all is equipped with a plurality of filtration pores (18), dwang (11) pass the second in proper order and hold dish (14) and the first centre bore that holds dish (10) and set up perpendicularly downwards, the second holds dish (14) and the first holding tank inside that holds dish (10) and is equipped with crushing blade (13), crushing blade (13) and dwang (11) fixed connection, dwang (11) bottom is equipped with puddler (7) of two sets of installation opposite direction's V type structures, and is two sets of be equipped with rolling disc (6) between puddler (7), rolling disc (6) are fixed cup joints in dwang (11), just rolling disc (6) outer wall interval is equipped with a plurality of cutting blade (5), it is equipped with elementary screen cloth (2) and precision screen cloth (1) to draw jar (3) inside bottom interval, elementary screen cloth (2) are located dwang (11) bottom.

2. The efficient polydextrose extraction device according to claim 1, wherein: draw jar (3) bottom and be equipped with motor (17), the output shaft dwang (11) of motor (17), dwang (11) are perpendicular upwards to be passed precision screen cloth (1) and elementary screen cloth (2), two sets of scraper brushes (19) of fixed connection on dwang (11), scraper brush (19) set up respectively in precision screen cloth (1) and elementary screen cloth (2) top surface.

3. The efficient polydextrose extraction device according to claim 1, wherein: one side of the middle part of the extraction tank (3) is connected with a vacuum pump through a vacuum tube (4).

4. The efficient polydextrose extraction device according to claim 1, wherein: draw jar (3) to be close to and connect the warm water material jar through inlet pipe (8) on one side of puddler (7), just be equipped with extraction pump (9) on inlet pipe (8).

5. The efficient polydextrose extraction device according to claim 1, wherein: a discharge hole is formed in one side of the bottom end of the extracting tank (3), and a feed hole is formed in one side of the top of the tank cover (15).

6. The efficient polydextrose extraction device according to claim 1, wherein: precision screen cloth (1) and elementary screen cloth (2) both ends all incline to set up, draw jar (3) bottom to be close to precision screen cloth (1) and elementary screen cloth (2) the supporting sealed lid (20) that is equipped with of material mouth.