CN211419288U - Loading device for steel drum - Google Patents
Loading device for steel drum Download PDFInfo
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- CN211419288U CN211419288U CN201922281297.4U CN201922281297U CN211419288U CN 211419288 U CN211419288 U CN 211419288U CN 201922281297 U CN201922281297 U CN 201922281297U CN 211419288 U CN211419288 U CN 211419288U
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- lifting
- steel
- walking
- loading device
- assembly
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Abstract
The utility model discloses a loading device especially discloses a loading device for steel drum, belongs to warehousing and transportation equipment manufacturing and designing technical field. The loading device for the steel drum can obviously reduce the labor intensity of operators and improve the loading efficiency. The loading device comprises a support truss, a running guide rail and a running hoisting mechanism, wherein the running guide rail is arranged in the support truss along the length direction, and the running hoisting mechanism can be arranged on the running guide rail in a reciprocating manner along the length direction.
Description
Technical Field
The utility model relates to a loading device especially relates to a loading device for steel drum, belongs to warehousing and transportation equipment manufacturing and designing technical field.
Background
The steel drum is a common container, and the usage amount of the steel drum is large in the industrial production and the packaging and transportation process of the produced products. After the steel drum is manufactured, the steel drum needs to be transported to a user unit through an automobile, and the steel drum needs to be manually loaded before being transported by a transport vehicle. Each steel drum weighs about 21 kg. When loading, 4 layers of steel barrels need to be stacked horizontally on a vehicle, each layer is 4, about 180 to 350 steel barrels are different, and the stacking height is about 2 meters. When the production capacity and the delivery capacity are large, the manual loading is very heavy physical labor, the stacking height is high, the risk factor of the manual loading is large, and the loading speed is low. Because the surface of the steel barrel body is arc-shaped, a common lifting appliance cannot be horizontally clamped, and more cannot be used for simultaneously clamping 4 steel barrels.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the loading device for the steel drum can obviously reduce the labor intensity of operators and improve the loading efficiency.
The technical scheme adopted for solving the technical problems is as follows: the loading device for the steel drum comprises a support truss, a running guide rail and a running hoisting mechanism, wherein the running guide rail is arranged in the support truss along the length direction, and the running hoisting mechanism can be arranged on the running guide rail in a reciprocating manner along the length direction.
Furthermore, the projection of the support truss in the cross section of the support truss is in a shape of a Chinese character 'men', and the running guide rails are arranged at two corners of the top of the support truss in the shape of the Chinese character 'men' along the length direction.
The running guide rails comprise two groups of track steel guide rails or two groups of I-shaped steel guide rails, the two groups of track steel guide rails or the two groups of I-shaped steel guide rails are fixedly arranged at two corners of the top of the portal-shaped support truss respectively, and the walking and hoisting mechanism is movably arranged on the support truss through the two groups of track steel guide rails or the two groups of I-shaped steel guide rails.
Furthermore, the two groups of track steel guide rails or I-shaped steel guide rails are respectively one part of the door-shaped supporting truss.
The walking lifting mechanism comprises a driving assembly, a lifting assembly and a connecting lifting hook assembly, the walking lifting mechanism can be arranged on the running guide rail in a reciprocating mode along the length direction through the driving assembly, the connecting lifting hook assembly is movably arranged at the lower end of the lifting assembly, and the lifting assembly is connected with the power output end of the driving assembly.
Furthermore, the driving assembly comprises a driving frame, a walking driving system and a lifting driving system, wherein both the walking driving system and the lifting driving system are arranged on the driving frame, and the lifting assembly is connected with the power output end of the lifting driving system.
The walking driving system comprises a walking driving motor and a walking wheel, the walking driving system is fixedly arranged on the driving frame through the walking wheel, and the walking driving motor is fixedly arranged on the power input end of the walking wheel.
Furthermore, the lifting assembly comprises a steel wire rope and a winding drum, the lifting driving system comprises a speed reducer and a lifting driving motor, the speed reducer is arranged at the power output end of the lifting driving motor, the winding drum is arranged at the power output end of the speed reducer, the steel wire rope is wound and fixed on the winding drum, the connecting hook assembly is arranged at the lower end of the steel wire rope, and the lifting driving system is fixedly arranged on the driving frame through the speed reducer.
The preferred mode of above-mentioned scheme is, the connection lifting hook subassembly include lift hanging beam and magnetism type lifting hook, magnetism type lifting hook arranges on lift hanging beam, the connection lifting hook subassembly passes through lift hanging beam and is connected with wire rope's lower extreme.
Furthermore, the length of the lifting hanging beam at least covers the width of three steel drums which are arranged in parallel along the radial direction, and the number of the groups of the magnetic-type lifting hooks is equivalent to the number of the covered steel drums.
The utility model has the advantages that: the method comprises the steps that a set of loading device comprising a support truss, a running guide rail and a running hoisting mechanism is arranged, the running guide rail is arranged in the support truss along the length direction, and the running hoisting mechanism is arranged on the running guide rail in a reciprocating manner along the length direction to form the loading device capable of working; therefore, in the process of loading the steel drum, the steel drum positioned at the end part of the supporting truss can be loaded into a carriage of a transport vehicle parked below the supporting truss through the running hoisting mechanism under the coordination of the running guide rail. Therefore, the existing manual loading is completely improved to be loading through equipment, the labor intensity of loading operators is obviously reduced, and the loading efficiency can be obviously improved.
Drawings
Fig. 1 is a schematic three-dimensional structure diagram of the loading device for steel drums of the present invention;
FIG. 2 is a three-dimensional schematic view of the traveling lifting mechanism of the present invention connecting the steel drum;
fig. 3 is a front view of the loading device for steel drum of the present invention.
Labeled as: the device comprises a supporting truss 1, a running guide rail 2, a walking hoisting mechanism 3, a steel drum 4, a driving assembly 5, a lifting assembly 6, a connecting lifting hook assembly 7, a driving frame 8, a walking driving system 9, a lifting driving system 10, a walking driving motor 11, walking wheels 12, a steel wire rope 13, a winding drum 14, a lifting hanging beam 15, a magnetic type lifting hook 16 and a cable winding drum 17.
Detailed Description
As shown in fig. 1, fig. 2 and fig. 3, the utility model provides a pair of loading device for steel drum, which can significantly reduce the labor intensity of the operators and improve the loading efficiency. The loading device comprises a support truss 1, a running guide rail 2 and a walking and hoisting mechanism 3, wherein the running guide rail 2 is arranged in the support truss 1 along the length direction, and the walking and hoisting mechanism 3 is arranged on the running guide rail 2 in a reciprocating manner along the length direction; in the process of loading the steel drum, the steel drum 4 positioned at the end part of the supporting truss is loaded into a car box of a transport vehicle parked below the supporting truss 1 through the running hoisting mechanism 3 under the coordination of the running guide rail 2. The method comprises the steps that a set of loading device comprising a support truss, a running guide rail and a running hoisting mechanism is arranged, the running guide rail is arranged in the support truss along the length direction, and the running hoisting mechanism is arranged on the running guide rail in a reciprocating manner along the length direction to form the loading device capable of working; therefore, in the process of loading the steel drum, the steel drum positioned at the end part of the supporting truss can be loaded into a carriage of a transport vehicle parked below the supporting truss through the running hoisting mechanism under the coordination of the running guide rail. Therefore, the existing manual loading is completely improved to be loading through equipment, the labor intensity of loading operators is obviously reduced, and the loading efficiency can be obviously improved.
In the above-mentioned embodiment, combine the less and great characteristics of volume of the general weight of steel drum, in order not only to reduce manufacturing cost, but also can guarantee stable in structure, the reliability of loading device, the application the projection of bracing truss 1 in its cross section be door style of calligraphy, two corners at door style of calligraphy bracing truss top are arranged along length direction to operation guide 2. The running guide rails 2 comprise two groups of track steel guide rails or two groups of I-shaped steel guide rails, the two groups of track steel guide rails or the two groups of I-shaped steel guide rails are fixedly arranged at two corners of the top of the portal-shaped support truss respectively, and the walking and hoisting mechanism 3 is movably arranged on the support truss 1 through the two groups of track steel guide rails or the two groups of I-shaped steel guide rails. In this case, the two sets of rail or i-beam rails are preferably part of a respective portal-shaped support truss.
Furthermore, the traveling and lifting mechanism 3, which is one of the main components of the loading device of the present application, has the simplest structure that the traveling and lifting portions of the traveling crane directly borrow. However, the direct use of the product with light weight and large volume, such as the loading and unloading steel drum, is too wasteful, and is not beneficial to the control of construction cost and operation cost. Therefore, the application provides the walking lifting mechanism with the structure that the walking lifting mechanism 3 at least comprises a driving assembly 5, a lifting assembly 6 and a connecting lifting hook assembly 7, the walking lifting mechanism 3 is arranged on the running guide rail 2 in a reciprocating manner along the length direction through the driving assembly 5, the connecting lifting hook assembly 7 is movably arranged at the lower end of the lifting assembly 6, and the lifting assembly 6 is connected with the power output end of the driving assembly 5. Here, the drive assembly 5 is used to drive the travelling hoist mechanism along the track and the lifting assembly lifts the steel drum, while the coupling hook assembly 7 is used to couple the lifting assembly 6 with the steel drum.
Similarly, based on the characteristics of the less and bulky article of weight of steel drum, combine foretell analysis again, this application drive assembly 5 certainly need include bogie 8, walking actuating system 9 and lift actuating system 10, walking actuating system 9 with lift actuating system 10 equipartition put on bogie 8, lift assembly 6 is connected with lift actuating system 10's power take off end. At the moment, the walking driving system 9 comprises a walking driving motor 11 and walking wheels 12, the walking driving system 9 is fixedly arranged on the driving frame 8 through the walking wheels 12, and the walking driving motor 11 is fixedly arranged on the power input end of the walking wheels 12; the lifting assembly 6 comprises a steel wire rope 13 and a winding drum 14, the lifting driving system 10 comprises a speed reducer and a lifting driving motor, the speed reducer is arranged at the power output end of the lifting driving motor, the winding drum 14 is arranged at the power output end of the speed reducer, the steel wire rope 13 is fixedly wound on the winding drum 14, the connecting hook assembly 7 is arranged at the lower end of the steel wire rope 13, and the lifting driving system 10 is fixedly arranged on the driving frame 8 through the speed reducer. Based on the characteristics that the steel drum all has magnetism nature, in order to improve the efficiency of being connected between loading and unloading in-process connection lifting hook subassembly 7 and the steel drum, this application connection lifting hook subassembly 7 include lift hanging beam 15 and magnetism type lifting hook 16, magnetism type lifting hook 16 is inhaled and is arranged on lift hanging beam 15, connects lifting hook subassembly 7 and is connected with wire rope 13's lower extreme through lift hanging beam 15. At this time, the length of the lifting beam 15 at least covers the width of three steel drums 4 arranged in parallel along the radial direction, and the number of the groups of the magnetic-type hooks 16 is equivalent to the number of the covered steel drums 4.
The application provides a loading device's operation in-process as follows, when using this equipment, through electrical apparatus controlling means, control translation drive arrangement makes hanging beam horizontal right-hand motion stop to waiting to hoist behind the operating mode steel drum is perpendicular directly over, rethread electrical apparatus controlling means, and control hoist and mount electric reel rotates, makes perpendicular hanging beam and special electro-magnet descend to the special electro-magnet contact and stops after waiting to hoist operating mode steel drum surface. The special electromagnet is powered by the cable drum and generates an adsorption electromagnetic force to adsorb the steel drum to be hoisted under the working condition. The hoisting electric reel is controlled to rotate reversely by an electric control device, so that the vertical hoisting beam and the special electromagnet are lifted to a position exceeding the height of the boxboard of the truck. And controlling the translation driving device to rotate reversely, controlling the hoisting electric reel to rotate reversely after the hoisting electric reel moves to the position, needing to be placed in the wagon box, of the steel drum horizontally leftwards along the translation track, and lowering the vertical hoisting beam and the special electromagnet installed below the vertical hoisting beam to the position, where the steel drum contacts the plane of the inner box plate of the wagon box plate. When the cable drum is powered off, the electromagnetic force absorbed by the special electromagnet disappears, and the steel drum can be placed at a position where the cable drum needs to be hoisted. And repeating the above actions to finish the hoisting and placing of all the steel drums.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
A loading device capable of being used for simultaneously hoisting 4 steel drums comprises a portal-shaped support, a reinforced angle steel flower stand arranged on the upper portion of the portal-shaped support, namely a support truss, a translation track, namely a running guide rail, a translation driving device, namely a walking driving system, a translation hanging beam, namely a driving frame, a fixed pulley, a hoisting electric drum, namely a combination of a lifting driving system and a lifting assembly, a hoisting steel wire rope, a vertical hanging beam, namely the lifting hanging beam, a cable drum 17, a special electromagnet and a steel drum, wherein the steel drum is divided into a steel drum under hoisting working conditions and a steel drum under working conditions to be hoisted;
wherein the door-shaped bracket comprises a door-shaped bracket and a door-shaped bracket; the translation track comprises a left translation track and a right translation track; the reinforcing angle steel flower shelf comprises a left reinforcing angle steel flower shelf and a right reinforcing angle steel flower shelf; the translation driving device comprises a left translation driving device and a right translation driving device; the fixed pulleys comprise a left fixed pulley and a right fixed pulley; the hoisting steel wire rope comprises a left hoisting steel wire rope and a right hoisting steel wire rope. The lower end of the bracket is fixed with the ground, and the inside of the bracket can be provided with a box type flat truck and is used as a support system of a hoisting machine special for loading steel drums;
the two ends of the translation hanging beam are welded with the translation driving device, the travelling wheels of the translation driving device are respectively hung on the left translation track and the right translation track and are respectively driven synchronously through respective driving motors, the effect is that the translation hanging beam moves horizontally along the translation tracks, and the horizontal movement of the translation hanging beam can drive the fixed pulley on the lower part of the translation hanging beam, the hoisting electric reel, the hoisting steel wire rope, the vertical hanging beam, the cable reel and the special electromagnet to move synchronously and horizontally.
The vertical hanging beam of the special hoisting machine for loading the steel drum is fixed on a hoisting electric drum through a left hoisting steel wire rope and a right hoisting steel wire rope which are connected with two ends of the vertical hanging beam, the left hoisting steel wire rope and the right hoisting steel wire rope respectively penetrate into the hoisting electric drum from top to bottom to be fixed, and when the hoisting electric drum rotates clockwise or anticlockwise, the left hoisting steel wire rope and the right hoisting steel wire rope are synchronously retracted, so that the vertical hanging beam is always in a horizontal vertical lifting state.
The special hoisting machine for loading the steel drum is characterized in that 4 special electromagnets are fixed under a vertical hanging beam of the special hoisting machine for loading the steel drum, the special electromagnets move up and down along with the vertical hanging beam, a cable drum has an automatic cable winding and unwinding function, the special electromagnets are powered by the cable drum after passing through the cable drum, and the steel drum under the hoisting working condition can be adsorbed on the lower side of the circular arc electromagnetic working surface of the special electromagnets through the electromagnetic suction force of the special electromagnets.
When the steel drum to be hoisted is positioned at the position to be hoisted, the vertical hoisting beam of the hoisting machine special for loading the steel drum descends to the height of about 500mm above the steel drum to be hoisted, the special electromagnet is electrified to adsorb the steel drum to be hoisted, the vertical hoisting beam ascends to the highest limit position, the translation driving device drives the translation hoisting beam and the vertical hoisting beam to horizontally move to the position to be boxed, the hoisting electric reel drives the hoisting steel wire rope to control the vertical hoisting beam to descend to the loading height, and the steel drum is placed at a preset position after the special electromagnet is powered off. And repeating the steps to carry out all loading work of the steel drum.
Example one
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
The utility model provides a special hoisting machine of loading that can hoist 4 steel drums simultaneously once, as shown in figure 1, figure 2 and figure 3, special hoisting machine of steel drum loading includes: the steel wire rope hoisting device comprises a left portal-shaped support, a right portal-shaped support, a left translation track, a right translation track, a left reinforcing steel angle flower stand, a right translation driving device, a translation hoisting beam, a left fixed pulley, a right fixed pulley, a hoisting electric reel, a left hoisting steel wire rope, a right hoisting steel wire rope, a vertical hoisting beam, a cable reel, a special electromagnet (11), a hoisting working condition steel drum (12) and a working condition steel drum (13) to be hoisted.
And the left translation driving device and the right translation driving device are controlled to rotate through the electric control device, so that the translation hoisting beam horizontally and rightwards runs along the translation track to a position vertically over the working condition steel drum to be hoisted and then stops.
The hoisting electric reel is controlled to rotate through the electric control device, so that the vertical hoisting beam and the special electromagnet arranged below the vertical hoisting beam are lowered to the position where the special electromagnet is in contact with the upper surface of the steel drum to be hoisted under the working condition.
The special electromagnet is electrified through the cable drum capable of automatically winding and unwinding the cable, and generates adsorption electromagnetic force to adsorb the steel drum to be hoisted under the working condition.
The hoisting electric reel is controlled to rotate by an electric control device, so that the vertical hoisting beam and the special electromagnet arranged below the vertical hoisting beam rise to a position exceeding the height of the boxboard of the truck.
Through electrical apparatus controlling means, control left translation drive arrangement and right translation drive arrangement antiport, make the translation hanging beam move to waiting to hoist the operating mode steel drum and need to stop behind the locating position in the freight car case along the horizontal left direction of translation track, the steel drum is in hoist operating mode steel drum position this moment.
The hoisting electric reel is controlled to rotate reversely through an electric control device, so that the vertical hoisting beam and the special electromagnet arranged below the vertical hoisting beam are lowered to the position where the steel drum under the hoisting working condition contacts the plane of the internal boxboard of the truck.
Through the cable drum that can receive and release the cable voluntarily, give special electro-magnet outage, special electro-magnet adsorbs the electromagnetic force and disappears, and hoist and mount operating mode steel drum puts in needs hoist and mount locating position.
Repeating the actions of 1-7 to finish the hoisting and placing of all the steel drums.
Claims (10)
1. The utility model provides a loading device for steel drum which characterized in that: the loading device comprises a supporting truss (1), a running guide rail (2) and a walking and lifting mechanism (3), wherein the running guide rail (2) is arranged in the supporting truss (1) along the length direction, and the walking and lifting mechanism (3) is arranged on the running guide rail (2) in a reciprocating manner along the length direction.
2. A car loading device for steel drums according to claim 1, characterized in that: the projection of the supporting truss (1) in the cross section is in a shape of a Chinese character 'men', and the running guide rails (2) are arranged at two corners of the top of the support truss in the shape of the Chinese character 'men' along the length direction.
3. A car loading device for steel drums according to claim 2, characterized in that: the running guide rails (2) comprise two groups of track steel guide rails or two groups of I-shaped steel guide rails, the two groups of track steel guide rails or the two groups of I-shaped steel guide rails are fixedly arranged at two corners of the top of the portal-shaped support truss respectively, and the walking and hoisting mechanism (3) is movably arranged on the support truss (1) through the two groups of track steel guide rails or the two groups of I-shaped steel guide rails.
4. A car loading device for steel drums according to claim 3, characterized in that: and the two groups of track steel guide rails or I-shaped steel guide rails are respectively one part of the door-shaped supporting truss.
5. A loading device for steel drums according to any one of claims 1 to 4, characterized in that: the walking lifting mechanism (3) comprises a driving assembly (5), a lifting assembly (6) and a connecting lifting hook assembly (7), the walking lifting mechanism (3) can be arranged on the running guide rail (2) in a reciprocating mode along the length direction through the driving assembly (5), the connecting lifting hook assembly (7) is movably arranged at the lower end of the lifting assembly (6), and the lifting assembly (6) is connected with the power output end of the driving assembly (5).
6. A loading device for steel drums according to claim 5, characterized in that: the driving assembly (5) comprises a driving frame (8), a walking driving system (9) and a lifting driving system (10), wherein the walking driving system (9) and the lifting driving system (10) are both arranged on the driving frame (8), and the lifting assembly (6) is connected with a power output end of the lifting driving system (10).
7. A loading device for steel drums according to claim 6, characterized in that: the walking driving system (9) comprises a walking driving motor (11) and walking wheels (12), the walking driving system (9) is fixedly arranged on the driving frame (8) through the walking wheels (12), and the walking driving motor (11) is fixedly arranged on the power input end of the walking wheels (12).
8. A loading device for steel drums according to claim 7, characterized in that: the lifting assembly (6) comprises a steel wire rope (13) and a winding drum (14), the lifting driving system (10) comprises a speed reducer and a lifting driving motor, the speed reducer is arranged at the power output end of the lifting driving motor, the winding drum (14) is arranged at the power output end of the speed reducer, the steel wire rope (13) is fixedly wound on the winding drum (14), the connecting hook assembly (7) is arranged at the lower end of the steel wire rope (13), and the lifting driving system (10) is fixedly arranged on the driving frame (8) through the speed reducer.
9. A loading device for steel drums according to claim 8, characterized in that: the connecting lifting hook assembly (7) comprises a lifting beam (15) and a magnetic type lifting hook (16), the magnetic type lifting hook (16) is arranged on the lifting beam (15), and the connecting lifting hook assembly (7) is connected with the lower end of the steel wire rope (13) through the lifting beam (15).
10. A car loading device for steel drums according to claim 9, characterized in that: the length of the lifting hanging beam (15) at least covers the width of three steel drums (4) which are arranged in parallel along the radial direction, and the number of the groups of the magnetic-type lifting hooks (16) is equivalent to the number of the covered steel drums (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922281297.4U CN211419288U (en) | 2019-12-18 | 2019-12-18 | Loading device for steel drum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922281297.4U CN211419288U (en) | 2019-12-18 | 2019-12-18 | Loading device for steel drum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211419288U true CN211419288U (en) | 2020-09-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922281297.4U Expired - Fee Related CN211419288U (en) | 2019-12-18 | 2019-12-18 | Loading device for steel drum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211419288U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113844909A (en) * | 2021-01-21 | 2021-12-28 | 西华大学 | Full-automatic bottled water loading device |
-
2019
- 2019-12-18 CN CN201922281297.4U patent/CN211419288U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113844909A (en) * | 2021-01-21 | 2021-12-28 | 西华大学 | Full-automatic bottled water loading device |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200904 Termination date: 20211218 |