CN211419061U

CN211419061U - Paying-off machine

Info

Publication number: CN211419061U
Application number: CN201921813264.3U
Authority: CN
Inventors: 王重真
Original assignee: Kunshan Jinyuan Optoelectronic Technology Co ltd
Current assignee: Kunshan Jinyuan Optoelectronic Technology Co ltd
Priority date: 2019-10-25
Filing date: 2019-10-25
Publication date: 2020-09-04
Anticipated expiration: 2029-10-25

Abstract

The utility model discloses a paying out machine, its characterized in that: the automatic winding and unwinding device comprises a rack, a motor arranged on the rack, an unwinding shaft and a tension adjusting mechanism, wherein the unwinding shaft is rotatably arranged on the front side of the rack, the motor is arranged on the rear side of the rack, an output shaft of the motor is connected with the unwinding shaft through a belt, and an unwinding disc is arranged on the unwinding shaft; the tension adjusting mechanism is arranged on the rack above the unreeling disc; the top of the rack is provided with a vertical plate, the front end surface of the top of the vertical plate is provided with a first transmission rod, the right end of the front side surface of the rack is provided with an inclined plate, and the front end surface of the right side of the inclined plate is provided with a second transmission rod; the first transmission rod and the second transmission rod are rotatably sleeved with a wire guide sleeve, and a plurality of groups of annular wire guide grooves are arranged on the outer edge surface of the wire guide sleeve at intervals. The utility model provides high unwrapping wire stability and quality.

Description

Paying-off machine

Technical Field

The utility model relates to a copper line production and processing equipment especially relates to a paying out machine.

Background

In the prior art, when paying off a copper wire, a motor is directly used for driving an unwinding roller to rotate to pay off the copper wire in a general condition. However, in this type of pay-off method, the stability of pay-off is not good enough, and the copper wire is easily broken, bent, or knotted, which affects the quality and stability of pay-off.

Disclosure of Invention

The utility model aims at providing a paying out machine through using this structure, has improved unwrapping wire quality and stability.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a paying-off machine comprises a rack, a motor arranged on the rack, a paying-off shaft and a tension adjusting mechanism, wherein the paying-off shaft is rotatably arranged on the front side of the rack, the motor is arranged on the rear side of the rack, an output shaft of the motor is connected with the paying-off shaft through a belt, and a paying-off reel is arranged on the paying-off shaft; the tension adjusting mechanism is arranged on the rack above the unreeling disc;

the top of the rack is provided with a vertical plate, the front end surface of the top of the vertical plate is provided with a first transmission rod, the right end of the front side surface of the rack is provided with an inclined plate, the front end surface of the right side of the inclined plate is provided with a second transmission rod, the first transmission rod and the second transmission rod are arranged in parallel with the unreeling shaft, the second transmission rod is arranged below the right side of the first transmission rod, and the second transmission rod is arranged above the right side of the unreeling shaft;

the first transmission rod and the second transmission rod are rotatably sleeved with a wire sleeve, and a plurality of groups of annular wire grooves are arranged on the outer edge surface of the wire sleeve at intervals;

the front end face of the vertical plate is also provided with an installation plate, the installation plate is vertically installed on the front end face of the vertical plate, the installation plate is arranged below the first transmission rod, a plurality of groups of wire guide rods are arranged on the left side face of the installation plate, the plurality of groups of wire guide rods are arranged at intervals, and the distance between every two adjacent wire guide rods is just opposite to the annular wire guide groove.

In the technical scheme, the tension adjusting mechanism comprises a connecting plate and an adjusting roller, the left side of the connecting plate is connected with the front end face of the rack in a rotating mode through a rotating shaft, the rear end of the adjusting roller is vertically installed on the front end face of the right side of the connecting plate, the adjusting roller is connected with the connecting plate in a rotating mode, and the adjusting roller and the rotating shaft are arranged in parallel with the unreeling shaft.

In the technical scheme, an upper baffle and a lower baffle are arranged on the rack above and below the connecting plate, and the connecting plate is arranged between the upper baffle and the lower baffle.

Among the above-mentioned technical scheme, the rear end of pivot with the frame rotates continuously, be equipped with a square groove on the preceding terminal surface of pivot, the both ends of square groove with the outer fringe face of pivot both sides is linked together, be equipped with two screws on the preceding terminal surface of pivot, two the screw symmetry set up in the both sides of square groove, the left side of connecting plate is inserted and is established install in the square inslot, the front side of pivot is equipped with an apron, the rear end face of apron support in on the left preceding terminal surface of connecting plate, the apron through two sets of bolts and two the screw links to each other, the apron will the left side chucking of connecting plate in the square inslot of pivot.

In the above technical scheme, the depth of the square groove is smaller than the thickness of the connecting plate.

In the above technical scheme, the bottom surface of the upper baffle and the top surface of the lower baffle are respectively provided with a rubber cushion block.

In the technical scheme, the wire guide rods comprise a plurality of upper row wire guide rods arranged at intervals and a plurality of lower row wire guide rods arranged at intervals, the upper row wire guide rods are arranged above the lower row wire guide rods, and each group of upper row wire guide rods is arranged right opposite to one group of lower row wire guide rods.

In the technical scheme, the front end face of the vertical plate is provided with a first transverse plate and a first vertical plate which are connected end to end, the rear end of the first transverse plate is vertically installed on the vertical plate, the bottom of the first vertical plate is vertically installed at the front end of the top surface of the first transverse plate, the front end of the first transmission rod is connected with the top of the first vertical plate, and the first transverse plate is arranged below the first transmission rod.

Among the above-mentioned technical scheme, be equipped with end to end's second diaphragm and second riser on the preceding terminal surface of swash plate, the rear end of second diaphragm install perpendicularly in on the swash plate, the bottom of second riser install perpendicularly in the front end of second diaphragm top surface, the front end of second transfer line with the top of second riser links to each other, the second diaphragm set up in second transfer line left side below.

In the technical scheme, a graduated scale strip is arranged on the front end face of the connecting plate; an observation groove is formed in the middle of the cover plate and is opposite to the scale strip.

Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:

1. the utility model discloses in unreel the roller and unreel the dish through motor drive and rotate and carry out the unwrapping wire to the product, utilize tension adjustment mechanism to carry out tensile regulation to the product, utilize the conductor pole to distinguish the copper line apart, prevent mutual interference to utilize the annular wire casing above first transfer line and the second transfer line to carry out wire and transmission to the product, prevent to tie a knot between the adjacent copper line, prevent that the copper line from bending and splitting, effectively guarantee the unwrapping wire quality and the stability of product.

Drawings

Fig. 1 is a schematic structural diagram (in a state that a connecting plate rotates clockwise) in a first embodiment of the present invention;

fig. 2 is a schematic perspective view (in a state that the connecting plate rotates counterclockwise) of a first embodiment of the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 1 at the spindle;

FIG. 4 is an enlarged view of a portion of the wire guide bar of FIG. 2;

fig. 5 is a schematic cross-sectional structure diagram of a mounting position of a connecting plate and a rotating shaft in a first embodiment of the present invention.

Wherein: 1. a frame; 2. a motor; 3. unwinding the reel; 4. a wire guide rod; 5. placing the reel; 6. a vertical plate; 7. a first drive lever; 8. a sloping plate; 9. a second transmission rod; 10. a wire guide sleeve; 11. an annular wire groove; 12. mounting a plate; 13. a connecting plate; 14. a regulating roller; 15. a rotating shaft; 16. an upper baffle plate; 17. a lower baffle plate; 18. a rubber cushion block; 19. a square groove; 20. a cover plate; 21. a bolt; 22. an upper row of wire guide rods; 23. a lower row of wire guide rods; 24. a first transverse plate; 25. a first vertical plate; 26. a second transverse plate; 27. a second vertical plate; 28. a copper wire; 29. a scale bar; 30. an observation tank; 31. and a screw hole.

Detailed Description

The invention will be further described with reference to the following drawings and examples:

the first embodiment is as follows: referring to fig. 1 to 5, the pay-off machine comprises a frame 1, a motor 2 arranged on the frame 1, a pay-off spool 3 and a tension adjusting mechanism, wherein the pay-off spool 3 is rotatably arranged on the front side of the frame 1, the motor 2 is arranged on the rear side of the frame, an output shaft of the motor 2 is connected with the pay-off spool through a belt, and a pay-off reel 5 is arranged on the pay-off spool; the tension adjusting mechanism is arranged on the rack above the unreeling disc;

the top of the rack is provided with a vertical plate 6, the front end face of the top of the vertical plate is provided with a first transmission rod 7, the right end of the front side face of the rack 1 is provided with an inclined plate 8, the front end face of the right side of the inclined plate is provided with a second transmission rod 9, the first transmission rod and the second transmission rod are arranged in parallel with the unreeling shaft, the second transmission rod is arranged below the right side of the first transmission rod, and the second transmission rod is arranged above the right side of the unreeling shaft;

a wire guide sleeve 10 is rotatably sleeved on the first transmission rod and the second transmission rod, and a plurality of groups of annular wire guide grooves 11 are arranged on the outer edge surface of the wire guide sleeve at intervals;

the front end face of the vertical plate is further provided with an installation plate 12, the installation plate is vertically installed on the front end face of the vertical plate, the installation plate is arranged below the first transmission rod, a plurality of groups of wire guide rods 4 are arranged on the left side face of the installation plate, the plurality of groups of wire guide rods are arranged at intervals, and the distance between every two adjacent wire guide rods is just opposite to the annular wire guide groove.

In this embodiment, during actual use, a plurality of sets of copper wires 28 are wound around the unwinding reel, and the motor drives the unwinding shaft and the unwinding reel to rotate to perform unwinding operation on the product. In this in-process, the copper line is earlier behind tension adjustment mechanism, and every group copper line is seen off from the annular metallic channel of second transfer line wire cover again, passes through the annular metallic channel of first transfer line wire cover again, carries between the adjacent conductor pole at last, utilizes the conductor pole to part every group copper line, prevents to touch each other in follow-up transportation process and entangle together to knot, bend or fracture. In the process, the annular wire guide grooves of the wire sleeves on the first transmission rod and the second transmission rod guide and transmit each group of copper wires, so that the different copper wires are prevented from being interfered with each other. Meanwhile, the tension of the product is adjusted by the tension adjusting mechanism, so that the tension in the paying-off process of the copper wire is ensured, and the stability and the quality of the paying-off are ensured.

Referring to fig. 1 and 2, the tension adjusting mechanism includes a connecting plate 13 and an adjusting roller 14, the left side of the connecting plate is rotatably connected to the front end face of the frame through a rotating shaft 15, the rear end of the adjusting roller is vertically mounted on the front end face of the right side of the connecting plate, the adjusting roller is rotatably connected to the connecting plate, and the adjusting roller and the rotating shaft are parallel to the unwinding shaft.

In this embodiment, the left side that has the connecting plate rotates through pivot and frame to be connected, and the right side of connecting plate is heavier like this, and plus the dancer rools rotates and installs the right side at the connecting plate, and dancer rools and connecting plate can rotate clockwise around the pivot like this, make the dancer rools move towards the right side below, and when the copper line passes through the dancer rools, utilize the gravity of connecting plate and dancer rools self to give product tension, prop the product, prevent that the product is loose. When tensile force grow, the copper line can stimulate the product, and the product can give the dancer rools pulling force like this, drives the dancer rools through the connecting plate around pivot anticlockwise rotation, makes the dancer rools remove towards the upper left side. Because the distance between reel and the first transfer line is fixed, the copper line need walk around the dancer rools after just can wind around first transfer line, when the dancer rools leaned on the lower right side like this, the distance that the copper line was walked is longer, when the dancer rools leaned on the upper left side, the distance that the copper line was walked is shorter, as tensile force grow (the traction speed of copper line increases), when the dancer rools moved to the upper left, the length that the copper line was walked in the unit interval is shorter, can reduce the tension of copper line like this, prevent that the copper line from being pulled apart. When copper line traction speed reduces, copper line will relax like this, and not enough tensioning, the regulating roller receives heavy below right side to remove, and the length that the copper line of extension unit interval went can utilize the regulating roller with the copper line tensioning like this, effectively guarantees the tensile regulation convenience of copper line and quality in the product transportation process, guarantees the transport quality and the stability of copper line. Simultaneously, the regulating roll is close to and unreels the set setting, and tension adjustment can just adjust very first time like this, just adjusts from the source of unwrapping wire, guarantees the unwrapping wire quality of copper line.

Referring to fig. 1 and 2, an upper baffle 16 and a lower baffle 17 are arranged on the rack above and below the connecting plate, and the connecting plate is arranged between the upper baffle and the lower baffle. And a rubber cushion block 18 is respectively arranged on the bottom surface of the upper baffle and the top surface of the lower baffle. Through the setting of upper and lower baffle, can carry on spacingly to connecting plate turned angle, just also carry on spacingly to the scope that product tension was adjusted, guarantee to adjust quality and stability, prevent excessively to adjust and lead to the unable normal position that resumes of dancer roll. Simultaneously, the setting of rubber dog, when connecting plate and upper and lower baffle contact like this, the noise that prevents the rigidity collision and produce also prevents the wearing and tearing of rigidity collision, reduces the maintenance rate, improves and uses experience.

Referring to fig. 1-5, the rear end of the rotating shaft 15 is connected with the rack in a rotating manner, a square groove 19 is formed in the front end face of the rotating shaft, the two ends of the square groove are communicated with the outer edge faces of the two sides of the rotating shaft, two screw holes 31 are formed in the front end face of the rotating shaft, the two screw holes 31 are symmetrically formed in the two sides of the square groove, the left side of the connecting plate is inserted into the square groove, a cover plate 20 is arranged on the front side of the rotating shaft, the rear end face of the cover plate abuts against the front end face of the left side of the connecting plate, the cover plate is connected with the two screw holes through two groups of bolts 21, and the left side of the connecting plate is tightly clamped in the square.

The depth of the square groove is smaller than the thickness of the connecting plate.

Through the setting of square groove and apron, when needing to adjust the connecting plate position like this, also be to the distance between dancer rools and the pivot when adjusting, unscrew the bolt, can remove the connecting plate in square inslot, after position control accomplishes, with bolt locking, can utilize the apron to lock the connecting plate, convenient and fast, efficient, regulation quality and convenience are good.

Referring to fig. 1, 2 and 4, the wire guiding rods include a plurality of upper row wire guiding rods 22 arranged at intervals and a plurality of lower row wire guiding rods 23 arranged at intervals, the upper row wire guiding rods are arranged above the lower row wire guiding rods, and each group of upper row wire guiding rods is arranged opposite to one group of lower row wire guiding rods.

The arrangement of the upper and lower rows of wire guide rods is adopted, a certain distinguishing distance can be given to the copper wires, the copper wires are guaranteed not to be entangled in the conveying process, and the conveying quality is guaranteed.

Referring to fig. 1 and 2, a first transverse plate 24 and a first vertical plate 25 which are connected end to end are arranged on the front end face of the vertical plate, the rear end of the first transverse plate is vertically installed on the vertical plate, the bottom of the first vertical plate is vertically installed at the front end of the top surface of the first transverse plate, the front end of the first transmission rod is connected with the top of the first vertical plate, and the first transverse plate is arranged below the first transmission rod.

Be equipped with end to end's second diaphragm 26 and second riser 27 on the preceding terminal surface of swash plate, the rear end of second diaphragm install perpendicularly in on the swash plate, the bottom of second riser install perpendicularly in the front end of second diaphragm top surface, the front end of second transfer line with the top of second riser links to each other, the second diaphragm set up in second transfer line left side below.

Through the setting of first diaphragm and first riser, effectively guarantee the installation fastness and the quality of first transfer line, through the setting of second diaphragm and second riser, effectively guarantee the installation fastness and the quality of second transfer line. Wherein, because the product is at the removal in-process, the wire cover can rotate, and the product can give and correspond first transfer line and second transfer line pressure moreover, for preventing first transfer line and second transfer line atress deformation, through the setting of first diaphragm, first riser, second diaphragm and second riser, can increase the installation fastness and the stability of first transfer line and second transfer line, prevents to warp.

Referring to fig. 1-5, a scale strip 29 is arranged on the front end face of the connecting plate; an observation groove 30 is formed in the middle of the cover plate and is opposite to the scale strip.

Because the weight of connecting plate and dancer rools is fixed, distance between dancer rools and the pivot like this, when just can calculating different distances between dancer rools and the pivot, the dancer rools gives the pressure that the product is many, through the setting of scale strip, can mark the dynamics that corresponds on the scale strip, also be exactly the dynamics that the dancer rools can give the product, operating personnel according to different products, when to connecting plate position control, through the position control of scale strip can, convenient and fast. Wherein, terminal surface can a portrayal test strip before the apron, the test strip pass with the axle center of pivot, when looking over the scale strip through observing the groove, when the test strip just right that scale, just to which position, guarantees operating personnel and adjusts the quality.

Claims

1. The utility model provides a paying out machine which characterized in that: the automatic winding and unwinding device comprises a rack, a motor arranged on the rack, an unwinding shaft and a tension adjusting mechanism, wherein the unwinding shaft is rotatably arranged on the front side of the rack, the motor is arranged on the rear side of the rack, an output shaft of the motor is connected with the unwinding shaft through a belt, and an unwinding disc is arranged on the unwinding shaft; the tension adjusting mechanism is arranged on the rack above the unreeling disc;

2. The paying-off machine according to claim 1, characterized in that: the tension adjusting mechanism comprises a connecting plate and an adjusting roller, the left side of the connecting plate is connected with the front end face of the rack in a rotating mode through a rotating shaft, the rear end of the adjusting roller is perpendicularly installed on the front end face of the right side of the connecting plate, the adjusting roller is connected with the connecting plate in a rotating mode, and the rotating shaft is parallel to the unreeling shaft.

3. The paying-off machine according to claim 2, characterized in that: an upper baffle and a lower baffle are arranged on the machine frame above and below the connecting plate, and the connecting plate is arranged between the upper baffle and the lower baffle.

4. The paying-off machine according to claim 2, characterized in that: the rear end of pivot with the frame rotates continuously, be equipped with a square groove on the preceding terminal surface of pivot, the both ends of square groove with the outer fringe face of pivot both sides is linked together, be equipped with two screws on the preceding terminal surface of pivot, two the screw symmetry set up in the both sides of square groove, the left side of connecting plate is inserted and is established install in square inslot, the front side of pivot is equipped with an apron, the rear end face of apron support in on the left preceding terminal surface of connecting plate, the apron is through two sets of bolts and two the screw links to each other, the apron will the left side chucking of connecting plate in the square inslot of pivot.

5. The paying-off machine according to claim 4, characterized in that: the depth of the square groove is smaller than the thickness of the connecting plate.

6. The paying-off machine according to claim 3, characterized in that: and the bottom surface of the upper baffle and the top surface of the lower baffle are respectively provided with a rubber cushion block.

7. The paying-off machine according to claim 1, characterized in that: the wire guide rods comprise a plurality of upper row wire guide rods arranged at intervals and a plurality of lower row wire guide rods arranged at intervals, the upper row wire guide rods are arranged above the lower row wire guide rods, and each group of upper row wire guide rods is arranged right opposite to one group of lower row wire guide rods.

8. The paying-off machine according to claim 1, characterized in that: be equipped with end to end's first diaphragm and first riser on the preceding terminal surface of riser, the rear end of first diaphragm install perpendicularly in on the riser, the bottom of first riser install perpendicularly in the front end of first diaphragm top surface, the front end of first transfer line with the top of first riser links to each other, first diaphragm set up in the below of first transfer line.

9. The paying-off machine according to claim 1, characterized in that: be equipped with end to end's second diaphragm and second riser on the preceding terminal surface of swash plate, the rear end of second diaphragm install perpendicularly in on the swash plate, the bottom of second riser install perpendicularly in the front end of second diaphragm top surface, the front end of second transfer line with the top of second riser links to each other, the second diaphragm set up in second transfer line left side below.

10. The paying-off machine according to claim 4, characterized in that: a graduated scale strip is arranged on the front end face of the connecting plate; an observation groove is formed in the middle of the cover plate and is opposite to the scale strip.