CN211413218U - Surface cleaning system for drawing stainless steel wire - Google Patents
Surface cleaning system for drawing stainless steel wire Download PDFInfo
- Publication number
- CN211413218U CN211413218U CN201922486903.6U CN201922486903U CN211413218U CN 211413218 U CN211413218 U CN 211413218U CN 201922486903 U CN201922486903 U CN 201922486903U CN 211413218 U CN211413218 U CN 211413218U
- Authority
- CN
- China
- Prior art keywords
- tank
- push
- water tank
- cleaning
- circulating water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a surface cleaning system for drawing stainless steel wires, which comprises an ash removal device, a water washing device and an ash removal device, wherein the ash removal device comprises an ash removal device base, a sewage collection tank and a scrubbing tank; the base of the ash removal device is of a rectangular flat plate structure, the sewage collecting tank is of a hollow structure, and is arranged on the base of the ash removal device in the middle, and the width of the sewage collecting tank is the same as that of the base of the ash removal device; the upper part of the sewage collecting tank is provided with a hollow scrubbing tank, the width of the scrubbing tank is the same as that of the sewage collecting tank, and the length of the scrubbing tank is greater than that of the sewage collecting tank; the water washing device comprises a water washing device base, a circulating water tank and a washing tank; the circulating water tank is arranged on the washing device base, the width of the circulating water tank is the same as that of the washing device base, the length of the circulating water tank is shorter than that of the washing device base, the cleaning tank is arranged above the circulating water tank and fixed on the ground through the supporting legs, the length of the cleaning tank is the same as that of the washing device base, and the width of the cleaning tank is larger than that of the washing device base.
Description
Technical Field
The utility model relates to a surface cleaning field, especially surface cleaning system are used to stainless steel wire pull of stainless steel wire.
Background
In order to improve the quality of the stainless steel wire for the spring, in the production process of the stainless steel wire, quality control needs to be carried out on all links in the production, wherein surface cleaning is also an important process influencing the quality of the stainless steel wire, and the cleaning degree and the moisture residual quantity of the surface of the stainless steel wire have great influence on the subsequent processes such as heat treatment and the like; after the stainless steel wire is drawn, the stainless steel wire is usually cleaned to remove residual lubricant, other rusty spots, oil stains and the like on the surface of the stainless steel wire, and before annealing, the stainless steel wire is generally subjected to acid washing and/or alkali washing and water washing and then dried; because the dry lubricant is very easily adhered to the stainless steel wire, the dry lubricant generally needs to be as the Chinese utility model patent: a steel wire cleaning device (No. CN 07952050U) is disclosed, wherein a piece of cotton cloth is arranged inside a cleaning tank to clean the surface of a steel wire, but the method has poor removal effect, and a dry lubricant is not high-temperature resistant, so that coking and the like can be generated during annealing, and the performance of the stainless steel wire is greatly influenced.
Because a large amount of water is needed in the process of cleaning the surface of the stainless steel wire, in order to save cost and respond to the national policy of energy conservation and emission reduction, the water used by the rinsing bath is recycled, for example, the Chinese utility model patent: a stainless steel wire cleaning device (No. CN208894718U) discloses a cleaning device, which comprises a cleaning component and a wiping component; the cleaning assembly is positioned behind the equipment assembly line, positioned at the front end of the steel wire coil and corresponding to the traction direction of the steel wire; the wiping component is positioned at the rear part of the cleaning component and wipes and dries the cleaned steel wire corresponding to the traction direction of the steel wire; the cleaning assembly comprises a cleaning frame, a water receiving tank, a backflow pipeline and a spraying pipeline; the cleaning frame is positioned below the steel wire, extends along the traction direction of the steel wire and is fixed on the ground of a factory building; the water receiving tank is positioned on the cleaning frame and is positioned below the steel wire at the same time and bears the water flow for cleaning; the return pipeline is positioned between the water receiving tank and the spraying pipeline, and two ends of the return pipeline are communicated with the return pipeline and the spraying pipeline; the spraying pipelines are positioned at the periphery of the steel wire and distributed around the steel wire; the cleaning water flow is recycled through a reflux pump; however, by adopting the cleaning device, dirty water after cleaning the steel wire and original clean water in the water receiving tank are mixed together for use, so that not only is the cleaning effect poor, but also the spray headers and the like on the spray pipeline are easy to block.
There are also many industries that require cleaning that employ external circulation treatment for sewage, such as pushing sewage out by a screw-type pushing mechanism, centralized treating sludge after treatment by a filter press, and re-introducing filtered water into a circulation pipeline.
Accordingly, certain improvements are needed in surface cleaning systems used in stainless steel wire drawing processes.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a surface cleaning system is used to nonrust steel wire pull can reduce power consumption, reduces workman intensity of labour, effectively gets rid of surface lubricant, can realize online trash cleaning, and the production water cleanliness is higher after the circulation, and the cleaning performance is good.
In order to achieve the purpose of the utility model, a surface cleaning system for drawing the stainless steel wire is provided, which comprises an ash removal device and a water washing device,
the ash removal device comprises an ash removal device base, a sewage collecting tank and a scrubbing tank; the base of the ash removal device is of a rectangular flat plate structure, the dirt collecting groove is of a hollow structure, is arranged on the base of the ash removal device in the middle, and has the same width as that of the base of the ash removal device; the upper part of the sewage collecting groove is provided with a hollow scrubbing groove, the width of the scrubbing groove is the same as that of the sewage collecting groove, and the length of the scrubbing groove is larger than that of the sewage collecting groove;
the scrubbing groove is provided with scrubbing blocks, the scrubbing blocks are symmetrically arranged in the middle of the two longer sides of the scrubbing groove, and a plurality of groups of the scrubbing blocks are uniformly distributed; the scrubbing block comprises a clamping mechanism, a clamping block and a cleaning part, the clamping mechanism comprises a push-pull cylinder, a push rod and a fully-closed hollow push-pull sleeve, and four supporting feet are arranged between the push-pull cylinder and the outer wall of the scrubbing groove and can be uniformly distributed according to the shape of the push-pull cylinder to fix the push-pull cylinder;
a first push-pull block is fixed on a piston rod of the push-pull cylinder, and the first push-pull block is a rectangular flat plate; a second push-pull block is fixed at one end of the push rod, and the shape and the structure of the second push-pull block are the same as those of the first push-pull block; the first push-pull block and the second push-pull block are arranged in the push-pull sleeve in parallel, the cross section size of the push-pull sleeve is matched with the first push-pull block and the second push-pull block, and the length of the push-pull sleeve is at least twice of the sum of the widths of the first push-pull block and the second push-pull block;
the other end of the push rod is provided with a clamping block, the clamping block is hollow and can move back and forth along the push rod, the push rod extends into the clamping block, the tail end of the push rod is fixedly provided with a push plate, a micro-motion spring is fixedly arranged between the push plate and the inner wall of the clamping block, which is close to the second push-pull block, and at least two micro-motion springs are arranged; a spring in a compressed state is arranged on the push rod between the clamping block and the inner wall of the scrubbing groove, and the clamping block is tightly pushed by means of the compression force of the inner wall of the scrubbing groove and the spring;
the clamping block is provided with a cleaning part, and the height of the cleaning part is not less than the radius of the stainless steel wire to be cleaned;
the distance between the two symmetrically arranged scrubbing blocks is adjusted according to the diameter of the stainless steel wire, the distance between the two corresponding clamping blocks is slightly larger than the diameter of the stainless steel wire to be cleaned, and the two corresponding cleaning parts are preferably in close contact with each other; if the two corresponding cleaning parts are slightly crossed, the wrapping effect is better, the friction force between the cleaning parts and the stainless steel wire to be cleaned is larger, and the better cleaning effect can be obtained;
stainless steel wire guide holes are formed in the two shorter sides of the scrubbing groove, and reinforcing plates are arranged on the outer sides of the guide holes; the circle center connecting line of the two guide holes and the geometric center connecting line of the clamping block are positioned on the same horizontal plane, so that the clamping block can be ensured to effectively clamp the stainless steel wire to be cleaned;
a hollow reversed quadrangular frustum pyramid type collecting tank is arranged in the sewage collecting tank, the larger bottom surface of the collecting tank is flush with the upper surface of the sewage collecting tank, the smaller bottom surface of the collecting tank is close to the base of the ash removal device, the distance from the base of the ash removal device is 1/4 of the height of the sewage collecting tank, and a powder ash collecting part is arranged at the bottom of the sewage collecting tank;
the water washing device comprises a water washing device base, a circulating water tank and a washing tank; the circulating water tank is arranged on the washing device base, the width of the circulating water tank is the same as that of the washing device base, the length of the circulating water tank is shorter than that of the washing device base, the cleaning tank is arranged above the circulating water tank and fixed on the ground through supporting legs, the length of the cleaning tank is the same as that of the washing device base, and the width of the cleaning tank is larger than that of the washing device base;
the upper part of the circulating water tank is provided with a mesh grid, the mesh grid is movably placed on grid brackets arranged at two ends of the circulating water tank, a water baffle which is downward inclined is arranged below the grid bracket at one end, the water baffle is connected with a partition plate which is vertically upward arranged at the bottom of the circulating water tank, the circulating water tank below the mesh grid is divided into a sedimentation tank and a clean water tank, and the partition plate is deviated to the shorter side wall of the circulating water tank at one side of the clean water tank; a settling tank is arranged at the bottom of the settling tank and consists of two triangular blocks, wherein the first triangular block extends from the partition plate to the shorter side wall of the circulating water tank on one side of the settling tank, two right-angle edges are respectively flush with the partition plate and the bottom surface of the circulating water tank, and the edge of an acute angle extending to the shorter side wall of the circulating water tank keeps a certain distance from the shorter side wall of the circulating water tank; the second triangular block is positioned between the partition plate and the shorter side wall of the circulating water tank on one side of the sedimentation tank and extends from one longer side wall of the circulating water tank to the other longer side wall, two right-angle sides are respectively flush with the longer side wall of the circulating water tank and the bottom surface of the circulating water tank, the distance between the side where the acute angle extending to the other longer side wall is positioned and the longer side wall is equal to the distance between the side where the acute angle extending to the shorter side wall of the circulating water tank is positioned by the first triangular block and the shorter side wall of the circulating water tank on one side of the sedimentation tank, a rectangular sewage accommodating area is formed at one corner of the bottom of the rectangular circulating water tank, a sewage cleaning opening is formed in the longer side wall of the circulating water tank corresponding to the sewage accommodating area, and a hole blocking device is arranged on the sewage cleaning opening; a sewage isolation box is arranged above the sewage accommodating area, the bottom surface of the sewage isolation box and one surface facing the sewage cleaning opening are provided with openings, and the sewage isolation box is connected with the shorter side wall of the circulating water tank through a slide rail; a locking mechanism is arranged above the sewage isolation box and can be fixed on the side wall of the circulating water tank;
the bottom of the first triangular block is provided with a through hole for communicating the sedimentation tank with the clean water tank, the middle of the clean water tank is provided with a vertically upward partition, a water passing channel is formed between the upper part of the partition and the water baffle, and the side wall of the circulating water tank at one side of the clean water tank is provided with a water outlet hole;
a plurality of water outlet holes are formed in the bottom of the cleaning tank corresponding to the circulating water tank, a stainless steel wire through-groove is arranged in the cleaning tank, a plurality of overflow holes are formed in one side of the through-groove, a spray head is arranged on the other side of the through-groove, the spray head is connected with a spray pipe, the spray pipe is connected to a water outlet hole of the circulating water tank through a water pump, a water wiping block arranged at an interval with the spray head is arranged in the through-groove, and a pressing block with a handle is arranged on the water wiping block; the length of the wire passing groove is shorter than that of the cleaning groove, and a groove cover is further arranged at the upper part of the cleaning groove.
Further, the powder ash collecting part is a dirt cleaning opening arranged on one side of the dirt collecting groove, a cover plate is arranged on the dirt cleaning opening, and the cover plate is fixed on the dirt collecting groove through bolts and nuts or a hinge.
Further, the powder dust collecting part is a push-pull type drawer arranged at a position corresponding to the smaller bottom surface of the collecting tank.
Further, the cleaning part is a brush arranged on the clamping block.
Further, the hairbrush is a wire brush or a nylon brush.
Further, the cleaning part is a cleaning sponge arranged on the clamping block.
Furthermore, a circle of round bristles or a cleaning sponge with round holes is arranged on the inner side of the guide hole.
Further, the hole blocking device is a cleaning cover or a rubber plug or a cock.
Further, a drying device is arranged between the wire passing groove and the cleaning groove.
Further, the overflow holes are arranged in a staggered manner.
When the surface cleaning system for drawing the stainless steel wire is used, the stainless steel wire to be cleaned firstly passes through the ash removing device, the ash removing device firstly drives the push-pull sleeve to move outwards through the first push-pull block on the push-pull cylinder, and after the push-pull sleeve moves for a certain distance, the second push-pull block is driven to further drive the push rod to move outwards, so that the spring is close to a full-compression state; at the moment, a stainless steel wire channel is formed between the two opposite clamping blocks, and a stainless steel wire to be cleaned can penetrate through the stainless steel wire channel along the guide hole; after the penetration is finished, the push-pull air cylinder is started again to push the first push-pull block inwards, the second push-pull block and the push rod are pushed, the clamping block is sent to a preset position, the push-pull air cylinder is restored to a natural state, the first push-pull block and the second push-pull block are respectively located at two ends of the push-pull sleeve, the push-pull air cylinder does not need to keep doing work, the position of the push rod can also keep fixed, and one end connected with the clamping block also keeps pressure under the action of the spring; because the clamping block is also internally provided with the push plate fixed by the micro-motion spring, when the stainless steel wire to be cleaned has larger defects or larger dirt is attached, the clamping block can generate micro-motion, so that the damage is avoided; after the brush or the sponge and the like of the cleaning part are abraded, the clamping block can also generate micro motion, so that the clamping block can still be in close contact with the stainless steel wire to be cleaned, the friction force cannot be reduced basically, the cleaning effect is better, and the service life of the cleaning part is longer;
the stainless steel wire after ash removal enters a water washing device, clean water is firstly put into a circulating water tank of the water washing device, pumping water into the spray pipe by a water pump, cleaning the stainless steel wire by the spray head, flowing the cleaned water to the bottom of the cleaning tank through the overflow hole, flowing into the circulating water tank from the lower water hole at the bottom of the cleaning tank, flowing part of sewage into the sedimentation tank through the water baffle, directly flowing part of sewage into the sedimentation tank, because the through-hole setting in the bottom of first three hornblocks of intercommunication sedimentation tank and clean water basin, the filth in the sewage progressively deposits in the precipitation tank, in colleting the filth accommodation area gradually along the surface of three hornblocks, sewage flows into the clean water basin from the through-hole after deposiing in, spills over along the water channel who cuts off and form between upper portion and the breakwater, is inhaled by the water pump from the apopore, gets into the shower once more and washs the stainless steel wire in the shower.
When more dirt is accumulated or the sewage collection tank is used for a period of time, the dirt isolation box can be placed on the dirt containing area, the dirt containing area is closed, the cleaning circulating system still operates normally at the moment, the dirt is only likely to be deposited on the outer side of the dirt isolation box firstly, the dirt cleaning cover is opened at the moment, the deposited dirt is cleaned out, then the dirt cleaning cover is installed back, the dirt isolation box is lifted up and is fixed on the side wall of the circulating water tank again; if the machine needs to be stopped for complete cleaning, the mesh grid can be taken down for complete cleaning of the circulating water tank.
The utility model discloses surface cleaning system is used to nonrust steel wire pull compares with prior art and has following advantage:
(1) the cylinder drives the piston rod to push and pull the clamping block, power support is needed only when the clamping block is pulled open, and the position of the push rod is mechanically fixed by the push-pull sleeve after the clamping block is pushed in place, so that energy is saved, and the labor intensity of workers is reduced;
(2) the push plate arranged on the clamping block can generate small displacement under the action of the micro-spring, the stainless steel wire to be cleaned can deform when larger defects or larger solid attachments are occasionally generated, and the cleaning part can be timely and tightly squeezed again after being worn, so that the service life of the cleaning part is prolonged, and the production efficiency is improved;
(3) the online decontamination can be realized, the production line is not required to be stopped, and the production efficiency is improved;
(4) the sewage is subjected to multistage precipitation and filtration, has low impurity content, and can obtain a good cleaning effect when being used for recycling.
Drawings
FIG. 1 is a schematic view of a surface cleaning system for drawing stainless steel wires according to the present invention;
FIG. 2 is a schematic structural view of a surface cleaning system ash removing device for drawing stainless steel wires according to the present invention;
FIG. 3 is a top view of the surface cleaning system ash removing device for drawing stainless steel wires of the present invention;
FIG. 4 is a sectional view of the surface cleaning system ash removing device for drawing stainless steel wire according to the present invention, taken along the direction A-A;
FIG. 5 is a partial top view of the scrubbing block of the surface cleaning system for drawing stainless steel wires according to the present invention;
FIG. 6 is a cross sectional view of the scrubbing block of the surface cleaning system for pulling stainless steel wire according to the present invention, taken along the direction B-B;
FIG. 7 is a schematic structural view of a surface cleaning system washing device for drawing stainless steel wires according to the present invention;
FIG. 8 is a top view of the surface cleaning system washing device for drawing stainless steel wires according to the present invention;
FIG. 9 is a sectional view of the surface cleaning system washing device for drawing stainless steel wires according to the present invention, taken along the direction A-A;
FIG. 10 is a schematic structural view of a circulating water tank of a surface cleaning system washing device for drawing stainless steel wires according to the present invention;
FIG. 11 is the schematic view of the structure of the circulating water tank settling tank of the surface cleaning system washing device for drawing stainless steel wires.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-11, the surface cleaning system for drawing stainless steel wires of the present invention comprises an ash removing device 1 and a water washing device 2;
the ash removing device 1 comprises an ash removing device base 11, a dirt collecting groove 12 and a scrubbing groove 13; the base 11 of the ash removing device is of a rectangular flat structure, the dirt collecting groove 12 is of a hollow structure, is arranged on the base 11 of the ash removing device in the middle, and has the same width as the base 11 of the ash removing device; the upper part of the dirt collecting groove 12 is provided with a hollow scrubbing groove 13, the width of the scrubbing groove 13 is the same as that of the dirt collecting groove 12, the length of the scrubbing groove 13 is larger than that of the dirt collecting groove 12, and for the convenience of design, the scrubbing groove 13 can be as long as the base 11 of the ash removal device;
the scrubbing groove 13 is provided with scrubbing blocks 131, the scrubbing blocks 131 are arranged in the middle of the two longer sides of the scrubbing groove 13 symmetrically, and a plurality of groups are uniformly distributed on the scrubbing groove 13; the scrubbing block 131 comprises a clamping mechanism 1311, a clamping block 1312 and a flexible cleaning part 1313, the clamping mechanism 1311 comprises a push-pull cylinder 13111, a push rod 13113 and a fully-enclosed hollow push-pull sleeve 13115, a first push-pull block 13112 is fixed on a piston rod of the push-pull cylinder 13111, and the first push-pull block 13112 is a rectangular flat plate, preferably a square structure; a second push-pull block 13114 is fixed at one end of the push rod 13113, and the shape and the structure of the second push-pull block 13114 are the same as those of the first push-pull block 13112; the first push-pull block 13112 and the second push-pull block 13114 are arranged in parallel in the push-pull sleeve 13115, the cross-sectional dimension of the push-pull sleeve 13115 is matched with the first push-pull block 13112 and the second push-pull block 13114, the length is at least twice of the sum of the widths of the first push-pull block 13112 and the second push-pull block 13114, and the first push-pull block 13112 and the second push-pull block 13114 can move back and forth in the push-pull sleeve 13115 and cannot rotate;
a clamping block 1312 is arranged at the other end of the push rod 13113, the clamping block 1312 is hollow and can move back and forth along a push rod 13113, the push rod 13113 extends into the clamping block 1312, a push plate 13116 is fixed at the tail end of the push plate 13116, a micro-motion spring 13121 is fixed between the push plate 13116 and the clamping block 1312 and close to the inner wall of the second push-pull block 13114, the push plates 13116 can be rectangular or circular and can move in the clamping block 1312, at least two micro-motion springs 13121 are arranged and are arranged on the diameter of a circular surface parallel to the horizontal plane or the central line of the rectangular surface; a spring 133 in a compressed state is arranged on the push rod 13113 between the clamping block 1312 and the inner wall of the scrubbing groove 13, the spring is generally in a semi-compressed state, and the clamping block 1312 is tightly pushed by the compression force of the inner wall of the scrubbing groove 13 and the spring;
the cleaning parts 1313 are arranged on the clamping blocks 1312, the height of the cleaning parts 1313 is preferably not less than the radius of the stainless steel wire 3 to be cleaned and generally not more than twice the diameter of the stainless steel wire 3 to be cleaned, too high height of the cleaning parts 1313 easily causes poor clamping effect of the two clamping blocks 1312, and the clamping force of the stainless steel wire 3 to be cleaned is insufficient, so that the cleaning effect is influenced; the cleaning part 1313 may be a brush set on the holding block 1312, and may be a wire brush, or a cleaning sponge set on the holding block 1312, which has a high roughness and is easy to brush down talc powder and the like on the stainless steel wire;
the distance between the two symmetrically arranged scrubbing blocks 131 is adjusted according to the diameter of the stainless steel wire, the distance between the two corresponding clamping blocks 1312 should be slightly larger than the diameter of the stainless steel wire 3 to be cleaned, and the two corresponding cleaning parts 1313 are preferably in close contact with each other, because the cleaning parts 1313 are flexible regardless of the use of a wire brush or a cleaning sponge, the stainless steel wire 3 to be cleaned can be wrapped inside the cleaning parts 1313 after the close contact, and the stainless steel wire 3 to be cleaned can be cleaned completely; if the two corresponding cleaning parts 1313 are slightly crossed, the wrapping effect is better, the friction force between the cleaning parts and the stainless steel wire 3 to be cleaned is larger, and a better cleaning effect can be obtained;
four supporting feet 13117 are arranged between the push-pull air cylinder 13111 and the outer wall of the scrubbing groove 13, and generally, the number of the supporting feet can be four according to the shape of the push-pull air cylinder 13111, so that the push-pull air cylinder 13111 is fixed;
stainless steel wire guide holes are formed in the two shorter sides of the scrubbing groove 13, reinforcing plates 132 are arranged on the outer sides of the guide holes, and a circle of round bristles or cleaning sponge with round holes is preferably arranged on the inner sides of the guide holes, so that cleaning can be performed from the moment that the stainless steel wires 3 to be cleaned enter the scrubbing groove 13, and the removal effect of talcum powder and the like is better; the connecting line of the circle centers of the two guide holes and the connecting line of the geometric centers of the clamping blocks 1312 are positioned on the same horizontal plane, so that the clamping blocks 1312 can be basically ensured to effectively clamp the stainless steel wire 3 to be cleaned;
a hollow inverted quadrangular frustum pyramid type collecting tank 122 is arranged in the sewage collecting tank 12, the larger bottom surface is flush with the upper surface of the sewage collecting tank 12, the smaller bottom surface is close to the ash removal device base 11, the distance from the ash removal device base 11 is about 1/4 of the height of the sewage collecting tank 12, a powder ash collecting part is generally arranged at the bottom of the sewage collecting tank 12, a sewage cleaning port 121 can be directly formed in one side of the sewage collecting tank 12, a cover plate (not shown in the figure) is arranged on the sewage cleaning port 121, and the cover plate can be fixed on the sewage collecting tank 12 through bolts and nuts or can be fixed on the sewage collecting tank 12 through hinges and other modes; or a push-pull drawer is arranged at the position corresponding to the smaller bottom surface of the collecting groove 122, so that the dust can be better collected.
The water washing device 2 comprises a water washing device base 21, a circulating water tank 22 and a washing tank 23; the circulating water tank 22 is arranged on the washing device base 21, the width of the circulating water tank 22 is the same as that of the washing device base 21, the length of the circulating water tank 22 is shorter than that of the washing device base 21, the washing tank 23 is arranged above the circulating water tank 22 and fixed on the ground through supporting legs, the length of the washing tank 23 is the same as that of the washing device base 21, and the width of the washing tank 23 is slightly larger than that of the washing device base 21;
the upper part of the circulating water tank 22 is provided with a mesh grid 221, the mesh grid 221 is movably arranged on grid brackets 2211 arranged at two ends of the circulating water tank 22, the mesh grid 221 can prevent large solids outside from entering the circulating water tank 22, a downward inclined water baffle 224 is arranged below the grid bracket 2211 at one end, the water baffle 224 is connected with a vertically upward baffle 225 arranged at the bottom of the circulating water tank 22, the circulating water tank 22 below the mesh grid 221 is divided into a sedimentation tank 222 and a clean water tank 223, and the baffle 225 is deviated to the shorter side wall of the circulating water tank 22 at one side of the clean water tank 223; the clean water tank 223 is positioned below the water baffle 224, the volume is small, the bottom of the sedimentation tank 222 is provided with a sedimentation tank, the sedimentation tank is composed of two triangular blocks, wherein the first triangular block 226 extends from the partition plate 225 to the shorter side wall of the circulating water tank 22 positioned at one side of the sedimentation tank 222, the two right-angle edges are respectively flush with the partition plate 225 and the bottom surface of the circulating water tank 22, and the edge of the acute angle extending to the shorter side wall of the circulating water tank 22 keeps a certain distance with the shorter side wall of the circulating water tank 22; the second triangular block 227 is positioned between the partition plate 225 and the shorter side wall of the circulating water tank 22 positioned on one side of the sedimentation tank 222, and extends from one longer side wall of the circulating water tank 22 to the other longer side wall, two right-angle sides are respectively flush with the longer side wall of the circulating water tank 22 and the bottom surface of the circulating water tank 22, the distance between the side where the acute angle extending to the other longer side wall direction is positioned and the longer side wall is equal to the distance between the side where the acute angle extending to the shorter side wall direction of the circulating water tank 22 is positioned by the first triangular block 226 and the shorter side wall of the circulating water tank 22 positioned on one side of the sedimentation tank 222, so that a rectangular sewage accommodating area 228 is formed at one corner of the bottom of the rectangular circulating water tank 22, a sewage cleaning opening is formed in the longer side wall of the circulating water tank 22 corresponding to the sewage accommodating area 228, and a sewage cleaning cover 22; a dirt isolation box 229 is arranged above the dirt containing area 228, the bottom surface and the surface facing the dirt cleaning opening of the dirt isolation box 229 are opened, and the dirt isolation box is connected with the shorter side wall of the circulating water tank 22 through a slide rail and the like; a locking mechanism is arranged above the dirt isolation box 229 and can be fixed on the side wall of the circulating water tank 22;
the bottom of the first triangular block 226 is provided with a through hole 2261 for communicating the sedimentation tank 222 with the clean water tank 223, the middle part of the clean water tank 223 is provided with a vertical upward partition 2231, a water passage is formed between the upper part of the partition 2231 and the water baffle 224, and the side wall of the circulating water tank on one side of the clean water tank 223 is provided with a water outlet 2232;
a plurality of water drainage holes are formed in the bottom of the cleaning tank 23 corresponding to the circulating water tank 22, a stainless steel wire passing tank 231 is arranged in the cleaning tank 23, a plurality of overflow holes 2311 are formed in one side of the passing tank 231, a spray header 232 is arranged on the other side of the passing tank 231, the spray header 232 is connected with a spray pipe 233, the spray pipe 233 is connected to a water outlet 2232 of the circulating water tank 22 through a water pump 24, a water wiping block 234 arranged at an interval with the spray header 232 is further arranged in the passing tank 231, and a pressing block 235 with a handle is arranged on the water wiping; the length of the wire-passing groove 231 is shorter than that of the cleaning groove 23, and a drying device is preferably arranged between the wire-passing groove 231 and the cleaning groove 23 and used for drying the stainless steel wire 3 to be cleaned; the upper portion of the cleaning tank 23 is also provided with a tank cover (not shown in the drawing).
The plurality of overflow holes 2311 are preferably staggered.
A filter screen is arranged in the through hole 2261, and the filter screen is also fixed on the inner side of the water outlet 2232.
The cleaning cover 2281 may also be a rubber plug, a cock or other hole blocking devices.
When the surface cleaning system for drawing the stainless steel wire is used, the stainless steel wire 3 to be cleaned firstly passes through the ash removal device 1, the first push-pull block 13112 on the push-pull cylinder 13111 in the ash removal device 1 drives the push-pull sleeve 13115 to move outwards, and after the push-pull sleeve 13115 moves for a certain distance, the second push-pull block 13114 is driven to further drive the push rod 13113 to move outwards, so that the spring 133 is close to a full-compression state; at this time, a stainless steel wire channel is formed between the two opposite clamping blocks 1312, and the stainless steel wire 3 to be cleaned can be inserted into the guide hole; after the penetration is finished, the push-pull air cylinder 13111 is started again to push the first push-pull block 13112 inwards, the second push-pull block 13114 and the push rod 13113 are pushed, the clamping block 1312 is sent to a preset position, the push-pull air cylinder 13111 is restored to a natural state, the first push-pull block 13112 and the second push-pull block 13114 are located at two ends of the push-pull sleeve 13115 respectively, the push-pull air cylinder 13111 does not need to keep doing work, the position of the push rod 13113 can also keep fixed, and one end connected with the clamping block 1312 keeps pressure under the action of the spring 133; because the push plate 13116 fixed by the micro spring 13121 is arranged in the clamping block 1312, when the stainless steel wire 3 to be cleaned has a large defect or large dirt is attached, the clamping block 1312 can generate micro motion, so that the stainless steel wire is not damaged; if the brush or sponge of the cleaning part is worn, the clamping block 1312 can also generate micro motion, so that the clamping block can still be in close contact with the stainless steel wire 3 to be cleaned, the friction force is basically not reduced, the cleaning effect is better, the service life of the cleaning part 1313 is longer, the replacement frequency is reduced, and the production efficiency is improved.
The stainless steel wire after ash removal enters the water washing device 2, clean water is firstly put into a circulating water tank 22 of the water washing device 2, the water is pumped into a spray pipe 233 through a water pump 24, the stainless steel wire 3 to be cleaned is washed through a spray head 232, the washed water flows to the bottom of the washing tank 23 through an overflow hole 2311, the water flows into the circulating water tank 22 from a lower water hole at the bottom of the washing tank 23, partial sewage flows into the sedimentation tank 222 through a water baffle 224, and partial sewage directly flows into the sedimentation tank 222. As a through hole 2261 for communicating the sedimentation tank 222 with a clean water tank 223 is arranged at the bottom of the first triangular block 226, dirt in the sewage is gradually precipitated in the sedimentation tank and gradually collected into a dirt containing area 228 along the surface of the triangular block, the sewage flows into the clean water tank 223 from the through hole 2261 after being precipitated, overflows along a water passage formed between the upper part of the partition 2231 and the water baffle 224, and overflows from the water outlet 2232 and is sucked by, and enters the spraying pipe 233 again to clean the stainless steel wire 3 to be cleaned.
When more dirt is accumulated or the cleaning device is used for a period of time, the dirt isolation box 229 can be placed on the dirt containing area 228, the dirt containing area 228 is closed, at the moment, the cleaning circulation system still operates normally, only the dirt is possibly deposited on the outer side of the dirt isolation box 229, at the moment, the dirt cleaning cover 2281 is opened, the deposited dirt is cleaned out, then the dirt cleaning cover 2281 is installed back, the dirt isolation box 229 is lifted up, and the dirt isolation box is fixed on the side wall of the circulation water tank 22 again; if the machine is stopped and the water is thoroughly cleaned, the mesh grille 221 is removed and the circulation water tank 22 is thoroughly cleaned.
In the description of the present specification, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of describing the technical solutions of the present patent and for simplification of the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be interpreted as limiting the present patent application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this patent application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this specification, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present specification can be understood by those of ordinary skill in the art as appropriate.
In this specification, unless explicitly stated or limited otherwise, a first feature may be "on" or "under" a second feature such that the first and second features are in direct contact, or the first and second features are in indirect contact via an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature. In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1. A surface cleaning system for drawing stainless steel wires comprises an ash removing device and a water washing device, and is characterized in that,
the ash removal device comprises an ash removal device base, a sewage collecting tank and a scrubbing tank; the base of the ash removal device is of a rectangular flat plate structure, the dirt collecting groove is of a hollow structure, is arranged on the base of the ash removal device in the middle, and has the same width as that of the base of the ash removal device; the upper part of the sewage collecting groove is provided with a hollow scrubbing groove, the width of the scrubbing groove is the same as that of the sewage collecting groove, and the length of the scrubbing groove is larger than that of the sewage collecting groove;
the scrubbing groove is provided with scrubbing blocks, the scrubbing blocks are symmetrically arranged in the middle of the two longer sides of the scrubbing groove, and a plurality of groups of the scrubbing blocks are uniformly distributed; the scrubbing block comprises a clamping mechanism, a clamping block and a cleaning part, the clamping mechanism comprises a push-pull cylinder, a push rod and a fully-closed hollow push-pull sleeve, and four supporting feet are arranged between the push-pull cylinder and the outer wall of the scrubbing groove and can be uniformly distributed according to the shape of the push-pull cylinder to fix the push-pull cylinder;
a first push-pull block is fixed on a piston rod of the push-pull cylinder, and the first push-pull block is a rectangular flat plate; a second push-pull block is fixed at one end of the push rod, and the shape and the structure of the second push-pull block are the same as those of the first push-pull block; the first push-pull block and the second push-pull block are arranged in the push-pull sleeve in parallel, the cross section size of the push-pull sleeve is matched with the first push-pull block and the second push-pull block, and the length of the push-pull sleeve is at least twice of the sum of the widths of the first push-pull block and the second push-pull block;
the other end of the push rod is provided with a clamping block, the clamping block is hollow and can move back and forth along the push rod, the push rod extends into the clamping block, the tail end of the push rod is fixedly provided with a push plate, a micro-motion spring is fixedly arranged between the push plate and the inner wall of the clamping block, which is close to the second push-pull block, and at least two micro-motion springs are arranged; a spring in a compressed state is arranged on the push rod between the clamping block and the inner wall of the scrubbing groove, and the clamping block is tightly pushed by means of the compression force of the inner wall of the scrubbing groove and the spring;
the clamping block is provided with a cleaning part, and the height of the cleaning part is not less than the radius of the stainless steel wire to be cleaned;
the distance between the two symmetrically arranged scrubbing blocks is adjusted according to the diameter of the stainless steel wire, the distance between the two corresponding clamping blocks is slightly larger than the diameter of the stainless steel wire to be cleaned, and the two corresponding cleaning parts are preferably in close contact with each other; if the two corresponding cleaning parts are slightly crossed, the wrapping effect is better, the friction force between the cleaning parts and the stainless steel wire to be cleaned is larger, and the better cleaning effect can be obtained;
stainless steel wire guide holes are formed in the two shorter sides of the scrubbing groove, and reinforcing plates are arranged on the outer sides of the guide holes; the circle center connecting line of the two guide holes and the geometric center connecting line of the clamping block are positioned on the same horizontal plane, so that the clamping block can be ensured to effectively clamp the stainless steel wire to be cleaned;
a hollow reversed quadrangular frustum pyramid type collecting tank is arranged in the sewage collecting tank, the larger bottom surface of the collecting tank is flush with the upper surface of the sewage collecting tank, the smaller bottom surface of the collecting tank is close to the base of the ash removal device, the distance from the base of the ash removal device is 1/4 of the height of the sewage collecting tank, and a powder ash collecting part is arranged at the bottom of the sewage collecting tank;
the water washing device comprises a water washing device base, a circulating water tank and a washing tank; the circulating water tank is arranged on the washing device base, the width of the circulating water tank is the same as that of the washing device base, the length of the circulating water tank is shorter than that of the washing device base, the cleaning tank is arranged above the circulating water tank and fixed on the ground through supporting legs, the length of the cleaning tank is the same as that of the washing device base, and the width of the cleaning tank is larger than that of the washing device base;
the upper part of the circulating water tank is provided with a mesh grid, the mesh grid is movably placed on grid brackets arranged at two ends of the circulating water tank, a water baffle which is downward inclined is arranged below the grid bracket at one end, the water baffle is connected with a partition plate which is vertically upward arranged at the bottom of the circulating water tank, the circulating water tank below the mesh grid is divided into a sedimentation tank and a clean water tank, and the partition plate is deviated to the shorter side wall of the circulating water tank at one side of the clean water tank; a settling tank is arranged at the bottom of the settling tank and consists of two triangular blocks, wherein the first triangular block extends from the partition plate to the shorter side wall of the circulating water tank on one side of the settling tank, two right-angle edges are respectively flush with the partition plate and the bottom surface of the circulating water tank, and the edge of an acute angle extending to the shorter side wall of the circulating water tank keeps a certain distance from the shorter side wall of the circulating water tank; the second triangular block is positioned between the partition plate and the shorter side wall of the circulating water tank on one side of the sedimentation tank and extends from one longer side wall of the circulating water tank to the other longer side wall, two right-angle sides are respectively flush with the longer side wall of the circulating water tank and the bottom surface of the circulating water tank, the distance between the side where the acute angle extending to the other longer side wall is positioned and the longer side wall is equal to the distance between the side where the acute angle extending to the shorter side wall of the circulating water tank is positioned by the first triangular block and the shorter side wall of the circulating water tank on one side of the sedimentation tank, a rectangular sewage accommodating area is formed at one corner of the bottom of the rectangular circulating water tank, a sewage cleaning opening is formed in the longer side wall of the circulating water tank corresponding to the sewage accommodating area, and a hole blocking device is arranged on the sewage cleaning opening; a sewage isolation box is arranged above the sewage accommodating area, the bottom surface of the sewage isolation box and one surface facing the sewage cleaning opening are provided with openings, and the sewage isolation box is connected with the shorter side wall of the circulating water tank through a slide rail; a locking mechanism is arranged above the sewage isolation box and can be fixed on the side wall of the circulating water tank;
the bottom of the first triangular block is provided with a through hole for communicating the sedimentation tank with the clean water tank, the middle of the clean water tank is provided with a vertically upward partition, a water passing channel is formed between the upper part of the partition and the water baffle, and the side wall of the circulating water tank at one side of the clean water tank is provided with a water outlet hole;
a plurality of water outlet holes are formed in the bottom of the cleaning tank corresponding to the circulating water tank, a stainless steel wire through-groove is arranged in the cleaning tank, a plurality of overflow holes are formed in one side of the through-groove, a spray head is arranged on the other side of the through-groove, the spray head is connected with a spray pipe, the spray pipe is connected to a water outlet hole of the circulating water tank through a water pump, a water wiping block arranged at an interval with the spray head is arranged in the through-groove, and a pressing block with a handle is arranged on the water wiping block; the length of the wire passing groove is shorter than that of the cleaning groove, and a groove cover is further arranged at the upper part of the cleaning groove.
2. The surface cleaning system for drawing the stainless steel wire as claimed in claim 1, wherein the dust collecting part is a dirt removing opening provided at one side of the dirt collecting groove, and a cover plate is provided on the dirt removing opening and fixed to the dirt collecting groove by bolts and nuts or by a hinge.
3. The surface cleaning system for drawing a stainless steel wire as set forth in claim 1, wherein said dust collecting part is a push-pull type drawer provided at a position corresponding to a smaller bottom surface of said collecting groove.
4. The surface cleaning system for drawing a stainless steel wire as set forth in claim 1, wherein said cleaning portion is a brush provided on said holding block.
5. The surface cleaning system for stainless steel wire drawing according to claim 4, wherein the brush is a wire brush or a nylon brush.
6. The surface cleaning system for drawing a stainless steel wire as set forth in claim 1, wherein said cleaning part is a cleaning sponge provided on said holding block.
7. The surface cleaning system for drawing stainless steel wire as set forth in claim 1, wherein a circle of round bristles or a round cleaning sponge is provided inside said guide hole.
8. The surface cleaning system for stainless steel wire drawing according to claim 1, wherein the hole plugging device is a trash cap or a rubber stopper, a cock.
9. The surface cleaning system for drawing stainless steel wire as set forth in claim 1, wherein a drying device is disposed between said wire passing groove and said cleaning groove.
10. The surface cleaning system for drawing a stainless steel wire as set forth in claim 1, wherein said flooding holes are staggered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922486903.6U CN211413218U (en) | 2019-12-31 | 2019-12-31 | Surface cleaning system for drawing stainless steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922486903.6U CN211413218U (en) | 2019-12-31 | 2019-12-31 | Surface cleaning system for drawing stainless steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211413218U true CN211413218U (en) | 2020-09-04 |
Family
ID=72285114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922486903.6U Active CN211413218U (en) | 2019-12-31 | 2019-12-31 | Surface cleaning system for drawing stainless steel wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211413218U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139256A (en) * | 2023-10-25 | 2023-12-01 | 泰州俊宇不锈钢材料有限公司 | Stainless steel wire surface stain cleaning device |
-
2019
- 2019-12-31 CN CN201922486903.6U patent/CN211413218U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139256A (en) * | 2023-10-25 | 2023-12-01 | 泰州俊宇不锈钢材料有限公司 | Stainless steel wire surface stain cleaning device |
| CN117139256B (en) * | 2023-10-25 | 2023-12-26 | 泰州俊宇不锈钢材料有限公司 | Stainless steel wire surface stain cleaning device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209772818U (en) | solar photovoltaic panel with self-cleaning function | |
| CN110252039B (en) | Dust remover for spinning | |
| CN211413218U (en) | Surface cleaning system for drawing stainless steel wire | |
| CN214965153U (en) | Cleaning device for cleaning | |
| CN204294004U (en) | The reciprocating air-conditioning filter net cleaning machine of quick turn-over | |
| CN109235916A (en) | A kind of the metope cleaning device and its working method of water wind circulation | |
| CN216537290U (en) | Filter cloth inner cleaning device for mud-water separation treatment | |
| CN217431267U (en) | High-efficient dust collecting equipment of general type | |
| CN216630070U (en) | Colliery is forced air filter equipment in pit | |
| CN214809567U (en) | Dust suction device for textile industry | |
| CN216724461U (en) | Cleaning base station and cleaning robot system | |
| CN210419593U (en) | Domestic sewage treatment box | |
| CN210495695U (en) | Dust removal device for ore screening machine | |
| CN109092830B (en) | Cleaning device for municipal garbage can | |
| CN203400579U (en) | Filter cloth regeneration device for plate-and-frame vacuum filter | |
| CN220784298U (en) | Bamboo art twill bamboo cane processing device | |
| CN212575752U (en) | Laminated filter | |
| CN219023530U (en) | Ponding filter equipment based on sewage drainage engineering | |
| CN215656641U (en) | Cleaning mechanism for polystyrene processing | |
| CN216418795U (en) | Micro-negative pressure dust collection bin for dust removal of textile mill | |
| CN215668513U (en) | Multistage abluent wool washing device | |
| CN219814016U (en) | Rolling brush cleaning device, ground brush and ground washing machine | |
| CN216937336U (en) | Surface cleaning device for elevator guide rail | |
| CN219112326U (en) | High-efficient cleaning machine of air conditioner | |
| CN216397212U (en) | Cleaning equipment is used in processing of house ornamentation carpenter board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |