CN211412994U - A wash auxiliary device for ultrasonic cleaner reforms transform - Google Patents
A wash auxiliary device for ultrasonic cleaner reforms transform Download PDFInfo
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- CN211412994U CN211412994U CN201922406055.3U CN201922406055U CN211412994U CN 211412994 U CN211412994 U CN 211412994U CN 201922406055 U CN201922406055 U CN 201922406055U CN 211412994 U CN211412994 U CN 211412994U
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Abstract
The utility model relates to a wash auxiliary device for ultrasonic cleaner reforms transform, this ultrasonic cleaner's top is equipped with a plurality of washing tanks that correspond different cleaning procedures, and this wash auxiliary device is equipped with to correspond to dip including setting up at the other support frame of ultrasonic cleaner and setting on the support frame and the washing bracket of oscilaltion on wasing the bracket washing frame in the washing tank, the washing basket that can place the work piece of waiting to wash has been put to this washing frame, wash along horizontal intercommunication between the frame to make and wash the basket and can remove between each washing frame according to the washing order. Compared with the prior art, the utility model discloses can improve ultrasonic cleaning's work efficiency by a wide margin, whole device simple structure maintains maintenance convenience etc..
Description
Technical Field
The utility model belongs to the technical field of automation equipment transformation, a washing auxiliary device for ultrasonic cleaner reforms transform is related to.
Background
Ordinary multislot ultrasonic cleaner on the existing market generally all adopts traditional manual work mode, and the operator will treat that the part of washing is put into the cleaning machine coarse cleaning groove and is roughly washed, takes out in the coarse cleaning groove through the manual work again after roughly washing the completion, through preliminary accuse water after, puts into the potcher by the manual work again and carries out the rinsing, and after the rinsing is accomplished, the rethread manual work is taken out and is put into rust-resistant groove and carry out operations such as immersion oil is rust-resistant, and rust-resistant back rethread manual work takes out rust-resistant groove. The whole cleaning and rust-proof process can be completed only by manual operation. For a large batch of QT350 nodular cast iron hydraulic parts with the weight of 6-10 kilograms, the cleaning and rust prevention processes are time-consuming and labor-consuming, the production efficiency is lower, and the potential safety hazard to operators is higher.
Taking a part to be cleaned as a QT350 nodular iron casting of 6-10 kg as an example, because cutting fluid and material scraps are remained on the surface of the part after the part to be cleaned is machined, four procedures of oil removal, cleaning, rinsing and rust prevention are needed before delivery, a four-tank ultrasonic cleaning machine is needed, and if the conventional manual operation mode is adopted, the cleaning efficiency and the working strength are extremely poor.
SUMMERY OF THE UTILITY MODEL
The object of the present invention is to provide a cleaning auxiliary device for improving an ultrasonic cleaning machine in order to overcome the drawbacks of the prior art.
The purpose of the utility model can be realized through the following technical scheme:
the utility model provides a wash auxiliary device for ultrasonic cleaner reforms transform, this ultrasonic cleaner's top is equipped with a plurality of washing tank that is used for washing processes such as deoiling, washing, rinsing and rust-resistant respectively, and this wash auxiliary device is equipped with four and can correspond the immersion including setting up at the other support frame of ultrasonic cleaner and setting on the support frame and the washing bracket of oscilaltion on washing bracket washing frame in the washing tank, the washing basket that can place the work piece of waiting to wash has been put in this washing frame, along horizontal intercommunication between the washing frame to make the washing basket move between each washing frame according to the washing order.
Furthermore, the bottom of the cleaning frame is provided with a supporting roller capable of rolling along the cleaning direction.
Furthermore, the distance between two adjacent cleaning frames is not more than half of the width of the cleaning basket, so that the cleaning basket can be smoothly transferred between the cleaning frames.
Furthermore, a positioning bolt for positioning and fixing the cleaning basket can be detachably inserted in the cleaning frame.
Furthermore, the support frame is provided with a linear bearing capable of lifting and moving along the vertical direction, a right-angle adapter plate fixedly connected with the linear bearing, and a lifting driving piece in driving connection with the right-angle adapter plate, and the cleaning bracket is fixedly installed on the right-angle adapter plate.
Furthermore, the lifting driving piece is a lifting cylinder.
Furthermore, a reinforced adapter frame is arranged between the cleaning bracket and the cleaning frame.
Furthermore, a feeding component and a discharging component are arranged beside the ultrasonic cleaning machine, wherein,
the feeding assembly consists of a feeding workbench and a roller feeding frame with two ends respectively bearing the feeding workbench and the top of the ultrasonic cleaner,
the blanking assembly consists of a blanking workbench and a roller blanking frame, wherein the roller blanking frame is respectively connected with the blanking workbench and the top of the ultrasonic cleaning machine at two ends.
Furthermore, the feeding workbench and the discharging workbench are both lower than the top of the ultrasonic cleaning machine, the roller feeding frame is close to the cleaning groove at the initial position of the top of the ultrasonic cleaning machine, and the roller discharging frame is close to the cleaning groove at the cleaning completion position of the top of the ultrasonic cleaning machine.
Compared with the prior art, the utility model has the advantages of it is following:
(1) the efficiency is improved: the cleaning capacity of the device automatically modified by a common ultrasonic cleaning machine is obviously improved, and the yield is improved to 320 pieces/shift from 80 pieces/shift in the prior manual cleaning.
(2) The applicability is strong: the cleaning machine is suitable for most of the same types of cleaning machines;
(3) the service life is longer: the parts adopt alloy steel to match with reasonable heat treatment, are wear-resistant and have longer service life;
(4) the structure is simple, the cost of the clamp is low, the components are standardized and modularized, and the replacement and maintenance of the clamp accessories are convenient;
(5) the lifting cylinder and the cleaning bracket are combined through an autonomous design, and a lifting, descending and stopping three-gear manual control valve is selected to be matched with a control circuit to control starting and stopping of the lifting cylinder and the like, so that automatic lifting is realized during cleaning, and the purposes of worry and labor saving are achieved;
(6) the push type groove replacement in the cleaning process is realized after the supporting rollers are additionally arranged on the two sides of the bottom of the cleaning frame and matched with the special cleaning basket through the independent design, so that the cleaning machine is safe and labor-saving;
(7) the left side and the right side of the cleaning machine are respectively provided with a group of loading and unloading assemblies of slope type rollers, so that the cleaning machine is safe and labor-saving.
Drawings
FIG. 1 is a schematic side view of a conventional ultrasonic cleaning machine;
FIG. 2 is a schematic front view of a conventional ultrasonic cleaning machine;
FIG. 3 is a schematic top view of a conventional ultrasonic cleaning machine;
FIG. 4 is a schematic structural view of the apparatus of the present invention;
FIG. 5 is an enlarged schematic view of the circled portion of FIG. 4;
FIG. 6 is a schematic side view of the apparatus of the present invention;
fig. 7 is a schematic front view of the device of the present invention;
FIG. 8 is an axial test intent of the apparatus of the present invention;
fig. 9 is a schematic top view of the apparatus of the present invention;
FIG. 10 is a schematic view of a wash basket;
the notation in the figure is:
1-support frame, 2-cleaning bracket, 3-support roller, 4-cleaning basket, 5-positioning bolt, 6-switching frame, 7-right-angle switching plate, 8-lifting cylinder, 9-linear bearing, 10-control switch, 11-roller feeding frame, 12-roller discharging frame, 13-feeding workbench, 14-discharging workbench and 15-cleaning tank.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
The utility model provides a wash auxiliary device for ultrasonic cleaner reforms transform, this ultrasonic cleaner's top is equipped with a plurality of washing tank 15 that is used for washing processes such as deoiling, washing, rinsing and rust-resistant respectively, please see that fig. 4-9 are shown, and this wash auxiliary device is including setting up at the other support frame 1 of ultrasonic cleaner and setting up on support frame 1 and the washing bracket 2 of oscilaltion, is equipped with four on washing bracket 2 and can correspond the immersion washing frame in the washing tank 15, the washing basket 4 that can place the work piece of waiting to wash is put to the pendulum in this washing frame, wash along horizontal intercommunication between the frame to make washing basket 4 can remove between each washing frame according to the washing order.
In a specific embodiment of the present invention, please refer to fig. 5 again, the bottom of the cleaning frame is provided with a support roller 3 capable of rolling along the cleaning direction.
The utility model discloses an in a specific embodiment, interval between the double-phase adjacent washing frame is no longer than the half of 4 width of washing basket to guarantee that washing basket 4 can be smooth transfer between each washing frame.
In a specific embodiment of the present invention, please refer to fig. 5 again, the cleaning frame may further be detachably inserted with a positioning pin 5 for positioning and fixing the cleaning basket 4.
In a specific embodiment of the present invention, please refer to fig. 4 again, the support frame 1 is provided with a linear bearing 9 capable of moving up and down along the vertical direction, a right-angle adapter plate 7 fixedly connected to the linear bearing 9, and a lifting driving member drivingly connected to the right-angle adapter plate 7, and the cleaning bracket 2 is fixedly mounted on the right-angle adapter plate 7. Furthermore, the lifting driving member is a lifting cylinder 8.
In a specific embodiment of the present invention, please refer to fig. 4 and fig. 6 again, an adapter frame 6 for reinforcement is further disposed between the cleaning bracket 2 and the cleaning frame.
The utility model discloses an in a concrete embodiment, please refer to again that fig. 4 etc. are shown, the other material loading subassembly and the unloading subassembly that still are equipped with of ultrasonic cleaner, wherein, the material loading subassembly is accepted respectively by material loading workstation 13 and both ends material loading frame 11 constitutes on the cylinder at material loading workstation 13 and ultrasonic cleaner top, the unloading subassembly is accepted respectively by unloading workstation 14 and both ends material loading frame 12 constitutes under the cylinder at unloading workstation 14 and ultrasonic cleaner top.
In a more specific embodiment, the loading workbench 13 and the unloading workbench 14 are both lower than the top of the ultrasonic cleaning machine, the roller loading frame 11 is close to the cleaning tank 15 at the initial position of the top of the ultrasonic cleaning machine, and the roller unloading frame 12 is close to the cleaning tank 15 at the cleaning completion position of the top of the ultrasonic cleaning machine.
The above embodiments may be implemented individually, or in any combination of two or more.
The above embodiments will be described in more detail with reference to specific examples.
Example 1:
as shown in fig. 1-3, the top of the ultrasonic cleaning machine is provided with a plurality of cleaning tanks 15 respectively used for oil removal, cleaning, rinsing, rust prevention and other cleaning processes, and in order to facilitate the automatic modification of the ultrasonic cleaning machine, the present embodiment provides a cleaning auxiliary device for the modification of the ultrasonic cleaning machine, as shown in fig. 4-9, the cleaning auxiliary device includes a support frame 1 arranged beside the ultrasonic cleaning machine and a cleaning bracket 2 arranged on the support frame 1 and capable of ascending and descending, four cleaning frames capable of being correspondingly immersed in the cleaning tanks 15 are arranged on the cleaning bracket 2, cleaning baskets 4 capable of holding workpieces to be cleaned are placed in the cleaning frames, as shown in fig. 10, the cleaning frames are transversely communicated with each other, and the cleaning baskets 4 can move among the cleaning frames according to the cleaning sequence.
Referring to fig. 5 again, the bottom of the cleaning frame is provided with a support roller 3 capable of rolling along the cleaning direction.
Referring to fig. 5 again, the cleaning frame may also be detachably inserted with a positioning pin 5 for positioning and fixing the cleaning basket 4.
Referring to fig. 4 again, the support frame 1 is provided with a linear bearing 9 capable of moving up and down along the vertical direction, a right-angle adapter plate 7 fixedly connected with the linear bearing 9, and a lifting driving member in driving connection with the right-angle adapter plate 7, and the cleaning bracket 2 is fixedly mounted on the right-angle adapter plate 7. Further, the lifting driving member is a lifting cylinder 8.
Referring to fig. 4 and 6, a reinforcing adapter 6 is further provided between the cleaning bracket 2 and the cleaning frame.
Referring to fig. 4, a feeding assembly and a discharging assembly are further disposed beside the ultrasonic cleaner, wherein the feeding assembly comprises a feeding table 13 and a roller feeding frame 11 having two ends respectively connected to the feeding table 13 and the top of the ultrasonic cleaner, and the discharging assembly comprises a discharging table 14 and a roller discharging frame 12 having two ends respectively connected to the discharging table 14 and the top of the ultrasonic cleaner. The feeding workbench 13 and the discharging workbench 14 are both lower than the top of the ultrasonic cleaning machine, the roller feeding frame 11 is close to the cleaning groove 15 at the initial position of the top of the ultrasonic cleaning machine, and the roller discharging frame 12 is close to the cleaning groove 15 at the cleaning completion position of the top of the ultrasonic cleaning machine.
In the embodiment, the problem that a common four-groove gas-phase ultrasonic cleaning machine is used for cleaning large-batch cast iron parts (the weight of a single part is 6-10 kg) is solved ingeniously by perfectly matching the common four-groove gas-phase ultrasonic cleaning machine, the cleaning frame part, the supporting part, the lifting part, the feeding and discharging part and the like. The working principle of the embodiment is as follows: an operator A loads the parts to be cleaned in the special cleaning basket 4 at the loading workbench, and sends the cleaning basket 4 loaded with the parts to the workbench surface of the cleaning machine through the roller loading frame 11. Operator B pushes away the washing basket 4 that is equipped with the part again and washs 1 washing tank 15 (deoiling washing) in the bracket 2, control lift cylinder 8 shrink, make washing bracket 2 descend to washing tank 15 bottom together under the cylinder contraction action and carry out ultrasonic cleaning, 2 minutes back, deoiling washs the end, control lift cylinder 8 rises the action, washing bracket 2 is whole to be risen under the effect of cylinder extension, (washing bracket 2 rises when coming with cleaning machine workstation parallel and level), operator B pushes away washing basket 4 that deoiling has been washd well to the left in No. 2 washing tank 15 (ultrasonic cleaning) this moment, because the inboard both sides of the washing frame of washing bracket 2 bottom respectively are equipped with 4 supporting rollers 3, washing basket 4 is very laborsaving in the process that promotes. And repeating the previous actions, pushing the newly delivered cleaning basket 4 to the No. 1 cleaning tank 15, controlling the lifting cylinder 8 to descend, and then descending the cleaning bracket 2 and the two cleaning baskets 4 to the tank bottom again under the action of the cylinder for cleaning. After 2 minutes, the cleaning is finished, and the lifting cylinder 8 is continuously lifted. Cleaning bracket 2 is whole to be risen under the effect that the cylinder extends, and operator B pushes abluent washing basket 4 in 2 # washing tank 15 to No. 3 washing tank 15 on the left side earlier and prepares the rinsing, pushes abluent washing basket 4 that has deoiled on No. 1 washing tank 15 to No. 2 washing tank 15 and washs again, pushes abluent basket 4 that newly sent up again to No. 1 trench and prepares the deoiling finally. The steps are repeated until the cleaning basket 4 is soaked with the rust preventive oil from the No. 4 cleaning tank 15 and is moved to the left roller blanking frame 12 to be conveyed to the blanking working table 14 for packaging. The operator B repeats the previous operation of pushing boxes to perform the operation of 'pipeline'.
Example 2
On the basis of embodiment 1, the present embodiment further adopts the following modified design:
the distance between two adjacent cleaning frames is not more than half of the width of the cleaning basket 4, so that the cleaning basket 4 can be smoothly transferred between the cleaning frames.
The lifting cylinder 8 in each embodiment or example can realize the actions of ascending, descending or stopping by matching the control switch 10 with a control air circuit commonly used in the field. Meanwhile, the rest of the functional components or structures, if not specifically described, are conventional components or structures for realizing the corresponding functions in the art.
The embodiments described above are intended to facilitate the understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention according to the disclosure of the present invention.
Claims (9)
1. The utility model provides a wash auxiliary device for ultrasonic cleaner reforms transform, this ultrasonic cleaner's top is equipped with a plurality of washing tanks that correspond different cleaning procedures, its characterized in that, this wash auxiliary device is equipped with to correspond and immerses on wasing the bracket including setting up at the other support frame of ultrasonic cleaner and setting on the support frame and the washing bracket of oscilaltion, washing frame in the washing bracket, the washing basket that can place the work piece of waiting to wash has been put to this washing frame, wash along horizontal intercommunication between the frame to make and wash the basket and can remove between each washing frame according to the washing order.
2. A cleaning support device for ultrasonic cleaning machine modification according to claim 1, wherein a support roller capable of rolling in the cleaning direction is provided at the bottom of the cleaning frame.
3. A cleaning aid for ultrasonic cleaning machine retrofitting according to claim 1 wherein the spacing between two adjacent cleaning frames is no more than half the width of the cleaning basket.
4. The improved cleaning auxiliary device of claim 1, wherein a positioning pin for positioning and fixing the cleaning basket is detachably inserted into the cleaning frame.
5. The improved auxiliary cleaning device as claimed in claim 1, wherein the support frame is provided with a linear bearing capable of moving up and down along the vertical direction, a right-angle adapter plate fixedly connected with the linear bearing, and a lifting driving member in driving connection with the right-angle adapter plate, and the cleaning bracket is fixedly mounted on the right-angle adapter plate.
6. A cleaning aid according to claim 5 wherein said lifting drive member is a lifting cylinder.
7. A cleaning aid for retrofitting an ultrasonic cleaning machine according to claim 1 wherein a reinforcement adapter is provided between the cleaning bracket and the cleaning frame.
8. The improved cleaning auxiliary device for the ultrasonic cleaning machine according to claim 1, wherein a feeding component and a discharging component are further provided beside the ultrasonic cleaning machine, wherein,
the feeding assembly consists of a feeding workbench and a roller feeding frame with two ends respectively bearing the feeding workbench and the top of the ultrasonic cleaner,
the blanking assembly consists of a blanking workbench and a roller blanking frame, wherein the roller blanking frame is respectively connected with the blanking workbench and the top of the ultrasonic cleaning machine at two ends.
9. The improved auxiliary cleaning device as claimed in claim 8, wherein the loading and unloading stations are both lower than the top of the ultrasonic cleaning machine, the roller loading frame is close to the cleaning tank at the initial position of the top of the ultrasonic cleaning machine, and the roller unloading frame is close to the cleaning tank at the cleaning completion position of the top of the ultrasonic cleaning machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922406055.3U CN211412994U (en) | 2019-12-27 | 2019-12-27 | A wash auxiliary device for ultrasonic cleaner reforms transform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922406055.3U CN211412994U (en) | 2019-12-27 | 2019-12-27 | A wash auxiliary device for ultrasonic cleaner reforms transform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211412994U true CN211412994U (en) | 2020-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922406055.3U Active CN211412994U (en) | 2019-12-27 | 2019-12-27 | A wash auxiliary device for ultrasonic cleaner reforms transform |
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| Country | Link |
|---|---|
| CN (1) | CN211412994U (en) |
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2019
- 2019-12-27 CN CN201922406055.3U patent/CN211412994U/en active Active
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