CN211412328U - Novel desander - Google Patents
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- CN211412328U CN211412328U CN201921916839.4U CN201921916839U CN211412328U CN 211412328 U CN211412328 U CN 211412328U CN 201921916839 U CN201921916839 U CN 201921916839U CN 211412328 U CN211412328 U CN 211412328U
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- 239000000463 material Substances 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000002893 slag Substances 0.000 claims abstract description 36
- 239000010806 kitchen waste Substances 0.000 claims abstract description 14
- 239000004576 sand Substances 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 238000004062 sedimentation Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 2
- 239000011148 porous material Substances 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 230000005484 gravity Effects 0.000 abstract description 11
- 239000005416 organic matter Substances 0.000 abstract description 9
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- 238000000926 separation method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 238000011010 flushing procedure Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 239000013049 sediment Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 210000000988 bone and bone Anatomy 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 235000012149 noodles Nutrition 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
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- 241000251468 Actinopterygii Species 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
一种新型的除砂器,包括罐体、设置在罐体内部的两组挡流板和两处高压水喷头、提渣螺旋机、以及刮渣机。本实用新型以水作为介质,依靠密度差,辅助以高压水的冲刷,有益于餐厨垃圾混合物料中轻质有机物和大比重无机物的打散分离;同时通过挡流板的角度设置和分级设置,增加碰撞摩擦和打散沉淀,有利于提高餐厨垃圾混合物料的分离效果。分离后的轻质有机物和大比重无机物,最终分别通过刮渣机和提渣螺旋机,连续高效的清除出罐体。本实用新型可实现餐厨垃圾中轻重混合物料的高效分离,同时罐体内部未设有任何传动部件,有利于减少设备故障和维护成本。
A new type of sand remover includes a tank body, two sets of baffles arranged inside the tank body, two high-pressure water nozzles, a slag lifting screw, and a slag scraper. The utility model uses water as the medium, relies on the density difference, and is assisted by high-pressure water for flushing, which is beneficial to the dispersing and separation of light organic matter and large specific gravity inorganic matter in the mixed material of kitchen waste; Setting, increasing the collision friction and dispersing the sediment is beneficial to improve the separation effect of the kitchen waste mixture. The separated light organic matter and large specific gravity inorganic matter are finally removed from the tank continuously and efficiently through the slag scraper and the slag lifting screw respectively. The utility model can realize high-efficiency separation of light and heavy mixed materials in the kitchen waste, and at the same time, the tank body is not provided with any transmission components, which is beneficial to reduce equipment failures and maintenance costs.
Description
技术领域technical field
本实用新型属于餐厨垃圾预处理技术领域,具体是涉及一种餐厨垃圾筛分后的轻质有机物和大比重无机物的分离的新型的除砂器。The utility model belongs to the technical field of kitchen waste pretreatment, in particular to a new type of sand remover for separating light organic matter and large specific gravity inorganic matter after screening of kitchen waste.
背景技术Background technique
随着经济高速发展和城市化进程,餐厨垃圾的产生量逐年提高,随之带来的污染问题也日益严重。餐厨垃圾具有含水量大、有机物含量高、组成成分复杂等特点。餐厨垃圾的物料既包括米、面、油脂、肉类、骨头等可利用的有机物质,也包括纸巾、塑料、玻璃、陶瓷、金属、砂石等无机物质。With the rapid economic development and the process of urbanization, the amount of kitchen waste is increasing year by year, and the consequent pollution problem is also becoming more and more serious. Kitchen waste has the characteristics of high water content, high organic content and complex composition. The materials of kitchen waste include not only available organic substances such as rice, noodles, grease, meat, and bones, but also inorganic substances such as paper towels, plastics, glass, ceramics, metals, and sand.
目前的餐厨垃圾处理的主体工艺大多采用预处理+厌氧发酵。其中预处理部分包括:接料、除杂、提油、粉碎等。除杂部分可以通过二次筛分,将固态物质中的大尺寸杂物(>50mm)、中尺寸杂物(2~50mm)和水浆混合物(<2mm)进行分离。其中,中尺寸杂物分为轻质有机物(比如菜叶、米面、鱼骨、塑料、纸巾等)和大比重无机物(比如玻璃、陶瓷、金属、砂砾、骨头、贝壳等)。如果不能有效的将这些大比重无机物去除,会对后续设备产生磨损,减少使用寿命,增加维护成本。同时,大比重无机物进入厌氧系统,日积月累之后,会减少厌氧罐的有效容积,带来不良影响。At present, the main process of kitchen waste treatment mostly adopts pretreatment + anaerobic fermentation. The pretreatment part includes: receiving, removing impurities, extracting oil, crushing and so on. The impurity removal part can be separated by secondary screening to separate large-sized impurities (>50mm), medium-sized impurities (2-50mm) and water slurry mixture (<2mm) in the solid material. Among them, medium-sized debris is divided into light organic matter (such as vegetable leaves, rice noodles, fish bones, plastic, paper towels, etc.) and heavy inorganic matter (such as glass, ceramics, metal, gravel, bones, shells, etc.). If these high specific gravity inorganic substances cannot be effectively removed, subsequent equipment will be worn, the service life will be reduced, and maintenance costs will be increased. At the same time, the large specific gravity of inorganic substances entering the anaerobic system will reduce the effective volume of the anaerobic tank over time, which will bring adverse effects.
现有的除砂装置大多数采用在装置主体内设置桨叶搅拌,通过旋流和重力的作用,将大比重杂物沉降在锥形底部,然后通过螺旋输送将其输送和外排,具体可参考专利CN205096219U,CN106734050A,CN107803279A,CN106390541B。这类的专利的除砂器主体设计相似,缺点在于设计上对轻质有机物的收集和清除缺少有效手段,容易滞留在罐体内。此外,由于采用桨叶搅拌,不仅会有一定的能耗,而且大比重无机物和桨叶的经常性摩擦会影响后者的使用寿命。Most of the existing sand removal devices use paddle stirring in the main body of the device. Through the action of swirling flow and gravity, the large-gravity debris is settled at the conical bottom, and then conveyed and discharged by screw conveying. Reference patents CN205096219U, CN106734050A, CN107803279A, CN106390541B. The design of the main body of this type of patented desander is similar, but the disadvantage is that the design lacks effective means for the collection and removal of light organic matter, and it is easy to stay in the tank. In addition, due to the use of paddle stirring, not only will there be a certain amount of energy consumption, but also the frequent friction of the heavy inorganic matter and the paddle will affect the service life of the latter.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种将砂砾、骨头、金属、玻璃等大比重有机物,以及菜叶、米面等轻质有机物进行有效分离的装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a device for effectively separating large specific gravity organics such as gravel, bone, metal and glass, and light organics such as vegetable leaves and rice noodles.
为达到上述目的,本实用新型采用如下的方案:一种新型的除砂器,包括除砂罐体、设置在罐体内部的两组挡流板和两处高压水喷头、提渣螺旋机、以及刮渣机。In order to achieve the above purpose, the utility model adopts the following scheme: a new type of sand remover, comprising a sand removal tank body, two sets of baffles and two high-pressure water nozzles arranged inside the tank body, a slag extraction screw, and scraper.
进一步,所述的除砂罐体呈圆柱状;罐体下部设置重渣料仓,罐体下部侧壁设置进料口,罐体上部设置出料口。Further, the de-sanding tank is cylindrical; the lower part of the tank is provided with a heavy slag silo, the side wall of the lower part of the tank is provided with a feeding port, and the upper part of the tank is provided with a discharging port.
进一步,所述挡流板,分两组设置在罐体内部,起到导流和沉淀的作用;同属一组的挡流板互相平行;第一组挡流板与沿罐体下侧壁流动的进料水流方向的角度为110°;第二组挡流板与沿罐体下侧壁流动的进料水流方向的角度为55°;两组挡流板底端所在直线与罐体下侧壁切线方向平行。Further, the baffles are arranged in two groups inside the tank to play the role of diversion and sedimentation; the baffles belonging to the same group are parallel to each other; the first group of baffles flows along the lower side wall of the tank. The angle of the direction of the feed water flow is 110°; the angle of the second group of baffles and the direction of the feed water flow along the lower side wall of the tank is 55°; the line between the bottom ends of the two sets of baffles and the lower side of the tank The wall tangent directions are parallel.
进一步,所述提渣螺旋机,设置在罐体下部一侧,起到输送作用。所述提渣螺旋机的进渣端与罐体内的重渣料仓相连;出渣端伸出罐体之外,并且设有沥水槽。所述沥水槽设有过水筛孔。Further, the slag-lifting screw machine is arranged on one side of the lower part of the tank body and plays a conveying role. The slag feeding end of the slag-lifting screw is connected with the heavy slag silo in the tank; the slag-discharging end extends out of the tank and is provided with a drain tank. The draining tank is provided with water-passing sieve holes.
进一步,所述高压水喷射头,分两处设置在罐体内壁,一处平行于罐体下侧壁切线方向,一处垂直于罐体下侧壁切线方向,起到搅流摩擦冲洗的作用。Further, the high-pressure water jet head is arranged on the inner wall of the tank in two places, one is parallel to the tangential direction of the lower side wall of the tank body, and the other is perpendicular to the tangential direction of the lower side wall of the tank body, so as to play the role of agitation and friction flushing. .
进一步,所述刮渣机,设置在罐体顶部,用于轻质有机物的清除。Further, the slag scraper is arranged on the top of the tank and is used for the removal of light organic matter.
本实用新型的有益效果是:以水作为介质,依靠密度差进行轻质有机物和大比重无机物的分选;辅助以高压水的冲刷,可以达成罐体内部物料的水力搅动,有益于轻重混合物料的打散分离;通过挡流板的角度设置和分级设置,增加碰撞摩擦和打散沉淀,有利于提高轻重混合物料的分离效果;通过刮渣机的作用,可将漂浮及部分悬浮的轻质有机物连续高效的清除出罐体。此外,罐体内部未设有任何传动部件,有利于减少设备故障和维护成本。The beneficial effects of the utility model are as follows: using water as a medium, the separation of light organic matter and large specific gravity inorganic matter is carried out by relying on the density difference; assisted by the flushing of high-pressure water, the hydraulic stirring of the material inside the tank can be achieved, which is beneficial to the light and heavy mixture. Dispersion and separation of materials; through the angle setting and grading setting of the baffle, the collision friction and the sedimentation are increased, which is beneficial to improve the separation effect of light and heavy mixed materials; through the function of the slag scraper, the floating and partially suspended light The organic matter is continuously and efficiently removed from the tank. In addition, there are no transmission parts inside the tank, which is beneficial to reduce equipment failures and maintenance costs.
附图说明Description of drawings
图1为除砂器的结构示意图。其中:1罐体,1-1 进料口,1-2 出料口,1-3 重渣料仓,1-4 刮渣机导轨,2 支架,3 第一组挡流板,4 第二组挡流板,5 提渣螺旋机,5-1进渣端,5-2 出渣端,6沥水槽,7过水筛孔,8 高压水喷头,9 刮渣机。Figure 1 is a schematic diagram of the structure of the desander. Among them: 1 tank, 1-1 feed port, 1-2 discharge port, 1-3 heavy slag silo, 1-4 slag scraper guide rail, 2 bracket, 3 first set of baffles, 4 second set Set of baffles, 5 slag lifting screw machine, 5-1 slag feed end, 5-2 slag discharge end, 6 drain tank, 7 water sieve hole, 8 high pressure water nozzle, 9 slag scraper.
具体实施方式Detailed ways
下面结合具体实施例来对本实用新型进行进一步说明,但并不将本实用新型局限于这些具体实施方式。本领域技术人员应该认识到,本实用新型涵盖了权利要求书范围内所可能包括的所有备选方案、改进方案和等效方案。The present utility model will be further described below with reference to specific embodiments, but the present utility model is not limited to these specific embodiments. Those skilled in the art should appreciate that the present invention covers all alternatives, improvements and equivalents that may be included within the scope of the claims.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more, unless otherwise expressly defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上” 或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不 是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方” 和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
下面结合图1,对本实用新型进一步说明:一种新型的除砂罐,包括罐体1,所述罐体1为圆柱体,与水平地面呈一定的角度,并且通过支架2固定在水平地面。所述罐体1下部侧壁设置进料口1-1;所述罐体1上部设置出料口1-2;所述罐体1底部为重渣料仓1-3。所述罐体1内部,设置有多个挡流板,分为两组,为第一组挡流板3和第二组挡流板4;同属一组的挡流板互相平行;第一组挡流板3与沿罐体1下侧壁流动的进料水流方向的角度为110°;第二组挡流板4与沿罐体1下侧壁流动的进料水流方向的角度为55°;两组挡流板底端所在直线与罐体1下侧壁切线方向平行。1, the utility model is further described: a new type of sand removal tank, including tank body 1, the tank body 1 is a cylinder, and the horizontal ground is at a certain angle, and is fixed on the horizontal ground through the
所述提渣螺旋机5,设置在罐体下部一侧,其进渣端5-1与重渣料仓1-3相连,出渣端5-2伸出罐体1之外,并且设有沥水槽6。所述沥水槽6设有过水筛孔7。The slag-
所述高压水喷射头8,分两处设置在罐体1内壁,一处平行于罐体1下侧壁切线方向,一处垂直于罐体1下侧壁切线方向。The high-pressure
所述刮渣机9,位于罐体1顶部,设置在罐体1内壁的刮渣机导轨1-4上。The slag scraper 9 is located at the top of the tank body 1 , and is arranged on the slag scraper guide rails 1 - 4 on the inner wall of the tank body 1 .
具体工作过程如下:餐厨垃圾混合物料从罐体1下部的进料口1-1流入,混合物料中含轻质有机物、大比重无机物和水分。由于设有第一组挡流板3,混合物料随水上升的过程中,遇到第一组挡流板3中的第一块挡流板,并与之发生碰撞,部分打散。混合物料中的大比重无机物在挡流板的阻碍和碰撞下,沿着挡流板向下沉降;同时,混合物料中密度小于水的餐厨垃圾物料部分(有机物和无机物的混合物),沿着挡流板向上继续上浮前进,进入挡流板顶部的水流区域。由于第一组挡流板3设有多级,上浮的轻质的餐厨垃圾物料在向前推进时,在分阶液位中经历多次的碰撞、打散。逐级打散后的重质餐厨垃圾物料,遇到后续挡流板的阻隔,沿着挡流板下沉,最终聚集在重渣料仓1-3区域;同时,逐级打散后的轻物质,则会绕过上一级挡流板继续向下一级挡流板推进。经过第一组挡流板3的轻质物料,将经过第二组挡流板4。物料需溢流过第二组挡流板4之后,才能沿着水流方向继续向出料口1-2输送;未能溢流的物料,则沿着第二组挡流板4下降,并沿着罐体侧壁斜面下沉至重渣料仓1-3。经过第一组挡流板3和第二组挡流板4,水及密度小于水的物料将最终提升输送至出料口1-2。在出料口1-2之前设有刮渣机9,由刮渣机9将轻质物料刮到出料口1-2,连续出料,以保证轻质物料在出料口1-2前端不累积。The specific working process is as follows: the kitchen waste mixed material flows in from the feed port 1-1 at the lower part of the tank body 1, and the mixed material contains light organic matter, large specific gravity inorganic matter and moisture. Since the first set of baffles 3 is provided, the mixed material encounters the first baffle in the first set of baffles 3 in the process of rising with the water, collides with it, and partially disintegrates. Under the obstruction and collision of the baffle, the high specific gravity inorganic matter in the mixed material will settle down along the baffle; at the same time, the part of the food waste material (a mixture of organic and inorganic matter) whose density is lower than that of water in the mixed material, Continue to float up the baffle and enter the flow area at the top of the baffle. Since the first set of baffles 3 is provided with multiple stages, the floating light kitchen waste material experiences multiple collisions and disperses in the staged liquid level when advancing forward. The heavy-duty kitchen waste materials that have been scattered step by step, encounter the obstruction of the subsequent baffles, sink along the baffles, and finally gather in the areas 1-3 of the heavy slag silo; Light substances will bypass the previous baffle and continue to advance to the next baffle. The light material passing through the first set of baffles 3 will pass through the second set of baffles 4 . After the material overflows through the second set of baffles 4, it can continue to be conveyed to the discharge port 1-2 along the direction of the water flow; the material that fails to overflow will descend along the second set of baffles 4, and continue along the direction of the water flow. It sinks down to the heavy slag silo 1-3 against the slope of the side wall of the tank. After the first set of baffles 3 and the second set of baffles 4, water and materials with a density less than water will be finally lifted and transported to the discharge ports 1-2. There is a slag scraper 9 before the discharge port 1-2, and the light material is scraped to the discharge port 1-2 by the slag scraper 9, and the material is continuously discharged to ensure that the light material is at the front end of the discharge port 1-2. Not cumulative.
所述高压水喷射头8,分两处设置;高压水喷射头8的出水,既能对黏附在罐体1内壁的混合物料起到冲刷作用,也能对底部沉积的混合物料起到搅动的效果。通过水力冲刷及物料之间的相互摩擦,粘合在一起的餐厨垃圾混合物料可以部分的被打散。打散后的混合物料,其中的轻质物料随水上浮,而重质物料则下沉至重渣料仓1-3。The high-pressure
所述提渣螺旋机5,设置在罐体下部一侧,其进渣端5-1与重渣料仓1-3相连,出渣端5-2伸出罐体1之外,并且设有沥水槽6。累积在重渣料仓1-3的重质物料,借由提渣螺旋机5的提升作用,运出罐体1。所述沥水槽6设有过水筛孔7,可进一步降低重质物料的含水率。运出罐体1之前,在出渣端5-2短暂停留的重质物料,其含有的部分水分,可经由过水筛孔7进入沥水槽6。在重力的作用下,沥水最终回流到罐体1,进行循环利用。The slag-lifting
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