CN211405842U - Frequency converter - Google Patents
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- CN211405842U CN211405842U CN202020360091.0U CN202020360091U CN211405842U CN 211405842 U CN211405842 U CN 211405842U CN 202020360091 U CN202020360091 U CN 202020360091U CN 211405842 U CN211405842 U CN 211405842U
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Abstract
本实用新型揭示了一种变频器,包括壳体、支撑件、驱动板、电容模组、散热组件,支撑件的支架将壳体内分隔为电路空间和散热空间,驱动板和电容模组的电容板设置于电路空间,电容模组的电容器和散热组件设置于散热空间,散热组件同时用于散去制动管和整流桥的热量。该变频器改变了传统变频器的空间布局,在提升了空间利用率的同时散热效果好,且各器件的工作环境良好,在减小空间占用的同时不会带来新的问题,利用支架将壳体内部的空间划分成不同区间,发热较多的器件的热量均能在散热空间被散热组件带走,对工作环境有较高需求的驱动板和电热板则在电路空间内被很好的保护,该变频器结构紧凑合理且可靠。
The utility model discloses a frequency converter, which comprises a casing, a supporting member, a driving board, a capacitor module and a heat dissipation component. The bracket of the supporting member divides the casing into a circuit space and a heat dissipation space. The board is arranged in the circuit space, the capacitor and the heat dissipation component of the capacitor module are arranged in the heat dissipation space, and the heat dissipation component is used to dissipate the heat of the brake tube and the rectifier bridge at the same time. The frequency converter changes the space layout of the traditional frequency converter. It improves the space utilization rate and has a good heat dissipation effect, and the working environment of each device is good. It reduces the space occupation and does not bring new problems. The space inside the casing is divided into different sections. The heat of the devices that generate more heat can be taken away by the heat dissipation components in the heat dissipation space. The drive board and electric heating board that have high requirements for the working environment are well protected in the circuit space. protection, the inverter is compact, reasonable and reliable.
Description
技术领域technical field
本实用新型涉及变频控制领域,尤其涉及一种变频器。The utility model relates to the field of frequency conversion control, in particular to a frequency converter.
背景技术Background technique
目前市面上的很多变频器由于内部结构设计不够合理,布局上常常顾此失彼,例如:为了使变频器有更好的散热性,增大不同器件之间的间距,使整机结构庞大,浪费很多空间;有的设计情况相反,为了节约空间,将内部各器件设置得结构紧凑,往往导致变频器的散热不畅,影响正常的工作;且一旦结构紧凑时,无法兼顾各器件的使用环境的要求。所以在使用空间狭小时,现有的变频器无法满足需求。Due to the unreasonable internal structure design of many inverters on the market at present, the layout is often neglected. For example, in order to make the inverter have better heat dissipation, the distance between different components is increased, which makes the whole machine structure huge and wastes a lot of space. In some designs, on the contrary, in order to save space, the internal devices are set to be compact, which often leads to poor heat dissipation of the inverter and affects normal work; and once the structure is compact, the requirements of the use environment of each device cannot be taken into account. Therefore, when the space for use is small, the existing frequency converter cannot meet the demand.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中变频器空间利用率低的问题,本实用新型的目的在于提供一种布局合理的变频器。In order to solve the problem of low space utilization rate of the frequency converter in the prior art, the purpose of the utility model is to provide a frequency converter with a reasonable layout.
为实现上述实用新型目的之一,本实用新型一实施例提供了一种变频器,包括:In order to achieve one of the purposes of the above utility model, an embodiment of the present utility model provides a frequency converter, including:
壳体,其内部围出具有开口的安装空间;a housing, the interior of which encloses an installation space with an opening;
支撑件,包括相互垂直的底板和支架,所述支架沿所述开口插入所述安装空间并将其分隔为电路空间和散热空间,所述底板覆盖所述开口并与所述壳体固定连接,所述支架包括散热口和支撑孔;a support, comprising a bottom plate and a bracket that are perpendicular to each other, the bracket is inserted into the installation space along the opening and divided into a circuit space and a heat dissipation space, the bottom plate covers the opening and is fixedly connected with the housing, The bracket includes a heat dissipation port and a support hole;
驱动板,固定连接于所述支撑件并设置于所述电路空间内,所述驱动板包括与所述散热口相对设置的制动管和整流桥;a drive board, fixedly connected to the support and disposed in the circuit space, the drive board includes a brake pipe and a rectifier bridge disposed opposite to the heat dissipation port;
电容模组,包括电容板及与其电连接的电容器,所述电容板电连接于所述驱动板并设置于所述电路空间内,所述电容器穿设于所述支撑孔并延伸至所述散热空间;A capacitor module includes a capacitor plate and a capacitor electrically connected to it, the capacitor plate is electrically connected to the drive plate and disposed in the circuit space, and the capacitor penetrates through the support hole and extends to the heat dissipation space;
散热组件,设置于所述散热空间内并覆盖所述散热口。The heat dissipation component is arranged in the heat dissipation space and covers the heat dissipation port.
作为本实用新型一实施例的进一步改进,所述散热组件包括散热器,所述散热器包括散热底板,所述散热底板覆盖所述散热口。As a further improvement of an embodiment of the present invention, the heat dissipation component includes a heat sink, and the heat sink includes a heat dissipation base plate, and the heat dissipation base plate covers the heat dissipation port.
作为本实用新型一实施例的进一步改进,所述散热组件包括风机,所述风机两侧分别为进风侧和出风侧;As a further improvement of an embodiment of the present invention, the heat dissipation component includes a fan, and the two sides of the fan are respectively an air inlet side and an air outlet side;
所述散热器包括多个相互平行的散热翅片,所述散热翅片的延展方向的两端分别为进风端和出风端;The radiator includes a plurality of parallel radiating fins, and the two ends of the radiating fins in the extending direction are respectively the air inlet end and the air outlet end;
所述壳体包括与所述出风侧和所述进风端相对设置的通风孔;the housing includes ventilation holes arranged opposite to the air outlet side and the air inlet end;
所述进风侧同时朝向所述出风端和所述电容器。The air inlet side faces both the air outlet end and the capacitor.
作为本实用新型一实施例的进一步改进,支撑件包括导风板,所述导风板一端抵持于与所述电容器相邻的所述散热翅片,另一端延伸至所述出风侧并其分隔为第一出风侧和第二出风侧,所述第一出风侧朝向所述电容器,所述第二出风侧朝向所述出风端。As a further improvement of an embodiment of the present invention, the support member includes an air guide plate, one end of the air guide plate is pressed against the heat dissipation fin adjacent to the capacitor, and the other end extends to the air outlet side and It is divided into a first air outlet side and a second air outlet side, the first air outlet side faces the capacitor, and the second air outlet side faces the air outlet end.
作为本实用新型一实施例的进一步改进,还包括固定连接于所述壳体外部的控制组件,所述控制组件包括控制板,所述壳体包括控制插接口,所述驱动板包括第一控制排插,所述控制板包括朝向所述壳体的一侧的驱动排插,所述第一控制排插通过所述控制插接口配接于所述驱动排插。As a further improvement of an embodiment of the present invention, it further includes a control assembly fixedly connected to the outside of the casing, the control assembly includes a control board, the casing includes a control plug interface, and the drive board includes a first control The control board includes a driving socket facing one side of the casing, and the first control socket is connected to the driving socket through the control socket interface.
作为本实用新型一实施例的进一步改进,还包括固定连接于所述壳体外部的若干个扩展组件,所述扩展组件包括扩展板,所述控制板包括若干个扩展插排,所述扩展板包括与所述扩展插排配接的第二控制排插。As a further improvement of an embodiment of the present invention, it also includes several extension assemblies fixedly connected to the outside of the housing, the extension assemblies include an extension board, the control board includes a plurality of extension sockets, and the extension board It includes a second control socket matched with the expansion socket.
作为本实用新型一实施例的进一步改进,所述壳体包括与所述扩展组件相对设置的端面,所述扩展插排和所述第二控制排插的插接方向平行于所述端面。As a further improvement of an embodiment of the present invention, the housing includes an end surface disposed opposite to the expansion assembly, and the plug-in direction of the expansion socket and the second control socket is parallel to the end surface.
作为本实用新型一实施例的进一步改进,所述控制组件包括控制盖体,所述扩展组件包括扩展盖体,所述控制盖体和所述扩展盖体同时固定连接于所述壳体;As a further improvement of an embodiment of the present invention, the control assembly includes a control cover, the expansion assembly includes an expansion cover, and the control cover and the expansion cover are fixedly connected to the housing at the same time;
所述端面设置为矩形;The end face is set as a rectangle;
所述控制盖体的长度与所述端面的长度相等;The length of the control cover is equal to the length of the end face;
当所述扩展组件固定连接于所述壳体时,所述扩展盖体与所述控制盖体的总宽度与所述端面宽度相等;When the expansion assembly is fixedly connected to the housing, the total width of the expansion cover and the control cover is equal to the width of the end face;
当全部所述扩展插排均插接所述扩展组件时,全部所述扩展盖体的总长度与所述端面长度相等。When all the expansion sockets are plugged with the expansion components, the total length of all the expansion covers is equal to the length of the end face.
作为本实用新型一实施例的进一步改进,所述支架包括支架本体和凸设于所述支架本体的支撑环,所述支撑环内围出所述支撑孔,所述支撑环的侧壁设置若干个间隙。As a further improvement of an embodiment of the present invention, the bracket includes a bracket body and a support ring protruding from the bracket body, the support ring surrounds the support hole, and the side wall of the support ring is provided with several a gap.
作为本实用新型一实施例的进一步改进,所述电容器垂直固定于所述电容板,所述电容板和所述驱动板平行于所述支架。As a further improvement of an embodiment of the present invention, the capacitor is vertically fixed to the capacitor plate, and the capacitor plate and the drive plate are parallel to the bracket.
为实现上述实用新型目的之一,本实用新型一实施例提供了一种变频器,包括:In order to achieve one of the purposes of the above utility model, an embodiment of the present utility model provides a frequency converter, including:
支撑件,包括支架,所述支架包括散热限位槽、设置于所述散热限位槽内侧的定位槽及焊接孔、设置于所述散热限位槽和所述定位槽之间的导热定位槽;The support includes a bracket, and the bracket includes a heat dissipation limit groove, a positioning groove and a welding hole disposed inside the heat dissipation limit groove, and a heat conduction positioning groove disposed between the heat dissipation limit groove and the positioning groove ;
制动管,包括本体及焊脚,所述焊脚穿过所述焊接孔;a brake pipe, including a body and a welding leg, the welding leg passing through the welding hole;
导热绝缘膜,其将所述本体盖设于所述定位槽内;a thermally conductive insulating film, which covers the body in the positioning groove;
散热器,其将所述导热绝缘膜盖设于所述导热定位槽内,所述散热器被限制于所述散热限位槽内并与所述支撑件固定连接。The heat sink covers the heat conduction insulating film in the heat conduction positioning groove, and the heat sink is limited in the heat dissipation limit groove and is fixedly connected with the support member.
作为本实用新型一实施例的进一步改进,所述支撑件包括底座,所述支架包括第一紧固件,所述底座包括第二紧固件,所述散热器固定连接于所述第一紧固件和所述第二紧固件之间。As a further improvement of an embodiment of the present invention, the support member includes a base, the bracket includes a first fastener, the base includes a second fastener, and the radiator is fixedly connected to the first fastener between the fastener and the second fastener.
作为本实用新型一实施例的进一步改进,所述第一紧固件固定连接于所述支架,所述第二紧固件弹性连接于所述底座。As a further improvement of an embodiment of the present invention, the first fastener is fixedly connected to the bracket, and the second fastener is elastically connected to the base.
作为本实用新型一实施例的进一步改进,所述底座上方设置从底座端部延伸至所述支架的支撑肋板,所述散热器设置于所述支撑肋板上。As a further improvement of an embodiment of the present invention, a support rib extending from the end of the base to the bracket is arranged above the base, and the radiator is arranged on the support rib.
作为本实用新型一实施例的进一步改进,所述散热限位槽内设置若干个防呆柱,所述散热器设置与所述防呆柱配接的防呆孔。As a further improvement of an embodiment of the present invention, a plurality of foolproof posts are arranged in the heat dissipation limiting groove, and the radiator is provided with foolproof holes matched with the foolproof posts.
作为本实用新型一实施例的进一步改进,所述制动管设置定位孔,所述定位槽内设置与所述定位孔配接的定位凸起。As a further improvement of an embodiment of the present invention, the brake pipe is provided with a positioning hole, and the positioning groove is provided with a positioning protrusion matched with the positioning hole.
作为本实用新型一实施例的进一步改进,所述定位槽的相对的内壁上设置若干卡紧件,部分所述卡紧件固定设置,部分所述卡紧件弹性设置。As a further improvement of an embodiment of the present invention, a plurality of clamping elements are arranged on the opposite inner walls of the positioning groove, some of the clamping elements are fixedly arranged, and some of the clamping elements are arranged elastically.
作为本实用新型一实施例的进一步改进,所述支架包括设置于所述散热限位槽处的通孔,所述散热器包括螺纹孔,螺栓穿过所述通孔并与所述螺纹孔螺纹连接。As a further improvement of an embodiment of the present invention, the bracket includes a through hole disposed at the heat dissipation limiting groove, the heat sink includes a threaded hole, and a bolt passes through the through hole and is threaded with the threaded hole connect.
作为本实用新型一实施例的进一步改进,所述支架包括设置于所述散热限位槽内的散热口,所述散热口内设置所述定位槽和所述焊接孔,所述散热器覆盖所述散热口。As a further improvement of an embodiment of the present invention, the bracket includes a heat dissipation port disposed in the heat dissipation limiting groove, the positioning groove and the welding hole are disposed in the heat dissipation port, and the heat sink covers the Cooling vents.
作为本实用新型一实施例的进一步改进,包括与所述支架相对设置的驱动板,所述驱动板包括板体、以及与所述散热口相对设置的所述制动管和整流桥,所述焊脚穿过所述焊接孔与所述板体焊接连接。As a further improvement of an embodiment of the present invention, it includes a drive board arranged opposite to the bracket, the drive board includes a plate body, and the brake pipe and the rectifier bridge arranged opposite to the heat dissipation port. The welding legs pass through the welding holes and are welded and connected to the plate body.
与现有技术相比,本实用新型具有以下有益效果:该变频器改变了传统变频器的空间布局,在提升了空间利用率的同时散热效果好,且各器件的工作环境良好,在减小空间占用的同时不会带来新的问题,利用支架将壳体内部的空间划分成不同区间,发热较多的器件的热量均能在散热空间被散热组件带走,对工作环境有较高需求的驱动板和电热板则在电路空间内被很好的保护,该变频器结构紧凑合理且可靠。Compared with the prior art, the utility model has the following beneficial effects: the frequency converter changes the space layout of the traditional frequency converter, improves the space utilization rate and at the same time has a good heat dissipation effect, and the working environment of each device is good. The space is occupied and will not bring new problems. The space inside the housing is divided into different sections by using brackets. The heat of the devices that generate more heat can be taken away by the heat dissipation components in the heat dissipation space, which has a higher demand for the working environment. The drive board and electric heating board of the inverter are well protected in the circuit space, and the structure of the inverter is compact, reasonable and reliable.
附图说明Description of drawings
图1是本实用新型一实施例的变频器的结构示意图;1 is a schematic structural diagram of a frequency converter according to an embodiment of the present invention;
图2是本实用新型一实施例的变频器的爆炸图;2 is an exploded view of a frequency converter according to an embodiment of the present invention;
图3是本实用新型一实施例的变频器的主视图;3 is a front view of a frequency converter according to an embodiment of the present invention;
图4是图3中A-A方向的剖视图;Fig. 4 is the sectional view of A-A direction in Fig. 3;
图5是本实用新型一实施例的变频器的移去壳体的结构示意图;5 is a schematic structural diagram of a frequency converter according to an embodiment of the present invention with the casing removed;
图6是本实用新型一实施例的变频器的移去壳体和散热器的结构示意图;6 is a schematic structural diagram of a frequency converter according to an embodiment of the present invention with the casing and the radiator removed;
图7是本实用新型一实施例的变频器的支撑件、散热器和制动管的爆炸图;7 is an exploded view of a support, a radiator and a brake pipe of a frequency converter according to an embodiment of the present invention;
图8是本实用新型一实施例的变频器的支撑件、散热器和制动管的剖视图;8 is a cross-sectional view of a support member, a radiator and a brake pipe of a frequency converter according to an embodiment of the present invention;
图9是图8中A处的局部放大图;Fig. 9 is the partial enlarged view of A place in Fig. 8;
图10是本实用新型一实施例的变频器的支撑件的结构示意图;10 is a schematic structural diagram of a support member of a frequency converter according to an embodiment of the present invention;
图11是本实用新型一实施例的变频器的爆炸图;11 is an exploded view of a frequency converter according to an embodiment of the present invention;
图12是本实用新型一实施例的变频器的扩展组件的爆炸图;FIG. 12 is an exploded view of an expansion assembly of a frequency converter according to an embodiment of the present invention;
图13是本实用新型一实施例的变频器的控制组件的爆炸图;13 is an exploded view of a control assembly of a frequency converter according to an embodiment of the present invention;
其中,1、壳体;11、端面;12、滑道;13、控制插接口;2、支撑件;21、底板;211、第二紧固件;212、支撑肋板;22、支架;221、支撑孔;2211、支撑环;2212、间隙;223、第一紧固件;222、散热口;23、定位槽;231、定位凸起;232、卡紧件;24、焊接孔;25、导热定位槽;26、散热限位槽;261、防呆柱;262、通孔;27、风机架;28、导风板;3、控制组件;31、控制板;311、驱动排插;312、扩展排插;32、控制盖体;321、插孔;331、显示屏;332、按键板;4、驱动板;41、第一控制排插;42、制动管;421、本体;422、焊脚;423、定位孔;43、整流桥;5、扩展组件;51、扩展板;511、第二控制排插;52、扩展盖体;521、插块;53、镜片;6、电容模组;61、电容板;62、电容器;7、散热组件;71、散热器;711、散热翅片;712、散热底板;713、导热绝缘膜;72、风机;8、绝缘板;9、接地件;10、螺栓;100、电路空间;200、散热空间。1. Shell; 11. End face; 12. Slideway; 13. Control socket; 2. Supporting member; 21. Bottom plate; 211. Second fastener; 212. Supporting rib; , support hole; 2211, support ring; 2212, clearance; 223, first fastener; 222, heat dissipation port; 23, positioning groove; 231, positioning protrusion; 232, clamping piece; 24, welding hole; 25, Heat conduction positioning slot; 26, heat dissipation limit slot; 261, foolproof column; 262, through hole; 27, fan frame; 28, air guide plate; 3, control assembly; 31, control board; 311, drive socket; 312, expansion socket; 32, control cover; 321, jack; 331, display screen; 332, key board; 4, drive board; 41, first control socket; 42, brake pipe; 421, body; 422, welding pin; 423, positioning hole; 43, rectifier bridge; 5, extension assembly; 51, extension board; 511, second control socket; 52, extension cover; 521, plug; 53, lens; 6, Capacitor module; 61, capacitor plate; 62, capacitor; 7, heat dissipation component; 71, radiator; 711, heat dissipation fin; 712, heat dissipation base plate; 713, thermal insulation film; 72, fan; 8, insulating plate; 9 , grounding parts; 10, bolts; 100, circuit space; 200, heat dissipation space.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本实用新型进行详细描述。但这些实施方式并不限制本实用新型,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本实用新型的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and structural, method, or functional transformations made by those of ordinary skill in the art according to these embodiments are all included within the protection scope of the present invention.
本实用新型一实施例提供一种变频器,如图1~图13所示,该变频器的布局合理、结构紧凑,能为客户节省较多安装空间,且在减小变频器体积的同时保持内部散热好及电路工作环境好。An embodiment of the present invention provides a frequency converter, as shown in Figures 1 to 13, the frequency converter has a reasonable layout and a compact structure, which can save a lot of installation space for customers, and can reduce the volume of the frequency converter while maintaining The internal heat dissipation is good and the circuit working environment is good.
具体地,如图1~4所示,本实施例的变频器包括支撑件2和壳体1,壳体1内部围出具有开口的安装空间;支撑件2包括相互垂直的底板21和支架22,支架22沿开口插入安装空间并将其分隔为电路空间100和散热空间200,底板21覆盖开口并与壳体1固定连接,底板21与壳体1之间可以通过卡扣或螺栓10固定连接,本实施例的壳体1设置如图1或图2所示的立方体结构。Specifically, as shown in FIGS. 1 to 4 , the frequency converter of this embodiment includes a support 2 and a housing 1 , and the interior of the housing 1 encloses an installation space with an opening; the support 2 includes a
为清楚地表达本实施例中所描述的位置与方向,在本实施例中,定义壳体1相对于支撑件2的方向为前,反方向定义为后,即支架22从后向前插入安装空间内,并且,由前向后的方向还可定义变频器的高度;定义支架22沿竖直方向延伸,将安装空间分隔的两侧分别定义为左和右,本实施例中设定电路空间100在右,散热空间200在左,当然也可以左右方向进行替换;定义前后左右所在的面为水平面,竖直方向垂直于水平面,水平面仅为一种名称定义,并不限定为物理学意义上的“水平”;当然,在优选的本实施例中,竖直方向与物理学竖直方向(也即参考于重力方向)相平行,则水平面相应的平行于物理学中的水平面。In order to clearly express the position and direction described in this embodiment, in this embodiment, the direction of the housing 1 relative to the support member 2 is defined as the front, and the opposite direction is defined as the rear, that is, the
变频器还包括与支撑件2固定连接并设置于壳体1内部的驱动板4、设置于散热空间200内的散热组件7,支架22包括散热口222和支撑孔221,驱动板4包括与散热口222相对设置的制动管42和整流桥43,散热组件7覆盖散热口222,这样一方面,驱动板4上产生热量较多的制动管42和整流桥43的热量,通过散热口222传输到散热组件7上,把热量及时移出,避免温度积聚,另一方面,散热空间200与制动管42和整流桥43被散热组件7隔开,保障了驱动板4与散热空间200隔离开的同时有效地散热。The frequency converter also includes a
变频器还包括电容模组6,电容模组6包括电容板61及与其电连接的电容器62,电容板61电连接于驱动板4并设置于电路空间100内,电容器62穿设于支撑孔221并延伸至散热空间200,电容器62在工作时也会产生较多的热量需要及时排出,而电容板61需要避免接触过多的灰尘,这样设置在实现了对电容板61的工作环境进行保护的同时队电容器62有效地散热。The frequency converter further includes a capacitor module 6 , the capacitor module 6 includes a
左右两个空间分别用于保护电路环境和用于散热,不同空间内的分工使得各空间的使用效率更高,从而提升了整个安装空间内的空间利用率,同时变频器内产热较多的电容器62、制动管42和整流桥43三个“产热大户”的热都能通过散热组件7进行有效地散热,工作效果好。The left and right spaces are respectively used to protect the circuit environment and to dissipate heat. The division of labor in different spaces makes the use of each space more efficient, thereby improving the space utilization rate in the entire installation space. At the same time, the inverter generates more heat. The heat of the
该变频器改变了传统变频器的空间布局,在提升了空间利用率的同时散热效果好,且各器件的工作环境良好,在减小空间占用的同时不会带来新的问题,利用支架22将壳体1内部的空间划分成不同区间,发热较多的器件的热量均能在散热空间200被散热组件7带走,对工作环境有较高需求的驱动板4和电热板则在电路空间100内被很好的保护,该变频器结构紧凑合理且可靠。The frequency converter changes the space layout of the traditional frequency converter. It improves the space utilization rate and has a good heat dissipation effect, and the working environment of each device is good. It reduces the space occupation and does not bring new problems. The space inside the housing 1 is divided into different sections. The heat of the devices that generate more heat can be taken away by the heat dissipation component 7 in the
进一步地,如图2、4、5所示,散热组件7包括风机72和散热器71,散热器71包括散热底板712和多个相互平行的散热翅片711,散热底板712覆盖散热口222,风机72两侧分别为进风侧和出风侧,散热翅片711的延展方向的两端分别为进风端和出风端,壳体1包括与出风侧和进风端相对设置的通风孔,进风侧同时朝向出风端和电容器62。Further, as shown in FIGS. 2 , 4 and 5 , the heat dissipation assembly 7 includes a fan 72 and a
制动管42和整流桥43产生的热量通过散热底板712传输到散热翅片711上,相邻的散热翅片711之间形成供气流流通的风道,热量再通过散热翅片711挥发到风道中排出,散热空间200内形成两条气流通道:其一为气流依次经过壳体1一侧的通风孔、进风端、散热翅片711、出风端、进风口、风机72和出风口、壳体1另一侧的通风孔排出;另一为气流依次经过壳体1一侧的通风孔、电容器62、进风口、风机72和出风口、壳体1另一侧的通风孔排出,气流流动的过程中,电容器62、散热翅片711、风机72上不可避免的会沉积灰尘,但电路空间100内没有这样的气流流动,所以驱动板4和电容板61被很好的保护了。The heat generated by the
支撑件2还包括用于固定安装风机72的风机72架27,如图5~7所示,风机72架27设置于支架22和底板21之间。The support member 2 further includes a fan 72
更进一步地,支撑件2包括导风板28,导风板28一端抵持于与电容器62相邻的散热翅片711,另一端延伸至出风侧并其分隔为第一出风侧和第二出风侧,第一出风侧朝向电容器62,第二出风侧朝向出风端,经过多次实验,当未设置导风板28时,电容器62附近流通的气流不如散热翅片711位置的多,影响了电容器62的散热,本实施例中设置了导风板28,起到了分隔气流的作用,如图5和图6所示,这样保障了风机72同时吸走散热器71和电容器62两个空间的热量。Further, the support member 2 includes an
进一步地,变频器还包括固定连接于壳体1外部的控制组件3,控制组件3包括控制板31,壳体1包括控制插接口13,驱动板4包括第一控制排插41,控制板31包括朝向壳体1的一侧的驱动排插311,第一控制排插41通过控制插接口13配接于驱动排插311,驱动板4的板体上设置驱动电路,其上分别连接外部输入端和变频电压输出端,以及还可以连接制动电阻及逆变;驱动板4的结构如图2和图4所示,控制板31的板体上设置控制电路,可用于显示变频器的工作状态信息并接收来自用户的控制信号。Further, the frequency converter further includes a
本实施例的第一控制排插41从壳体1内侧通过控制插接口13伸出,再与驱动排插311接合,本实施例采用该方式连接;当然也可以反过来驱动排插311通过控制插接口13伸入壳体1内部与第一控制排插41接合。由于壳体1内的驱动板4接强电,而控制板31接弱点,这样将两者分开也能更好的保护控制电路。In this embodiment, the
进一步地,变频器还包括固定连接于壳体1外部的若干个扩展组件5,如图11和12所示,扩展组件5包括扩展板51,控制板31包括若干个扩展插排,扩展板51包括与扩展插排配接的第二控制排插511。本实施例的图1、3~6、11中,控制组件3和扩展组件5相邻设置于壳体1外侧,扩展组件5设置两个,当然也可以根据变频器的尺寸定制扩展组件5数量为1个、3个等等,且扩展组件5的类型可根据用户需要进行定制替换,扩展排插312均设置于控制组件3的左侧,Further, the frequency converter also includes a number of
扩展组件5可以设置为编程器检测组件、IO扩展组件5、总线适配组件或光纤扩展组件5这类组件,且这些扩展组件5可以上下位置互换插接。本实施例中的两个扩展组件5,可以分别设置IO数字混合卡和IR扩展卡,也可以设置成总线双网口扩展卡。The
通过将扩展组件5外置,客户根据其需求选择合适的扩展组件5进行组装,即变频器可以减少集成客户不需要的模块,从而使变频器的整体成本降低、价格降低,增强了产品竞争力,且有的变频器为了使外形规整,变频器的各个部分,如整流单元和扩展单元,都做成长高一致的立方体,可这样导致空间浪费严重,如果扩展单元有多个,则浪费更多的空间,本申请这样设置,可以使扩展组件5的外形也可以做得较薄,从而减小整个变频器的尺寸。By placing the
进一步地,壳体1包括与扩展组件5相对设置的端面11,扩展插排和第二控制排插511的插接方向平行于端面11,本实施例中,扩展组件5从控制组件3的左侧向右与扩展排插312接合。由于一般的端子接口,在插接的方向的长度相对于与其垂直的平面上长度更长,将扩展插排沿着与端面11平行的方向和第二控制排插511的插接,即左右方向插接而非前后方向,可以减小扩展组件5在与端面11垂直的方向的高度,从而使整个变频器的厚度做得更低。Further, the housing 1 includes an
进一步地,控制组件3包括控制盖体32,扩展组件5包括扩展盖体52,在扩展盖体52上设置镜片53起到封装防护的作用,控制盖体32和扩展盖体52同时固定连接于壳体1,壳体1的端面11设置为矩形;控制盖体32的长度与端面11的长度相等,当扩展组件5固定连接于壳体1时,扩展盖体52与控制盖体32的总宽度与端面11宽度相等,当全部扩展插排均插接扩展组件5时,全部扩展盖体52的总长度与端面11长度相等。Further, the
优选地,整个壳体1设置成立方体的结构,这样组装了控制组件3和扩展组件5后,整机的长度和宽度没有变化,仅在高度方向增加了一点,使整机造型规整。Preferably, the entire casing 1 is configured as a cubic structure, so that after assembling the
另外,如图2所示,在壳体1外侧设置平行于壳体1端面11的滑道12,控制盖体32固定连接于端面11,扩展盖体52在端面11沿滑道12抵接于控制盖体32,并通过固定件与壳体1固定连接;以及如图12和13所示,扩展盖体52上设置插块521,在与其相对的控制盖体32上设置与插块521对应的插孔321,这样当扩展组件5沿从左向右的方向滑动到位后,插块521插入插孔321内,实现准确的定位。In addition, as shown in FIG. 2 , a
进一步地,如图7所示,支架22包括支架本体和凸设于支架本体的支撑环2211,支撑环2211内围出支撑孔221,支撑环2211的侧壁设置若干个间隙2212,支撑环2211对电容器62提供支撑的力,且支撑环2211起到防止电容器62滑动的紧固作用,但电容器62在工作时往往伴随着一些震动以及可能因热量关系产生涨缩,为了避免刚性太高使得电容器62的震动带动整个变频器震动以及涨缩时均能有效地支撑,设置间隙2212起到缓冲减震的作用。Further, as shown in FIG. 7 , the
进一步地,电容器62垂直固定于电容板61,电容板61和驱动板4平行于支架22,如图4所示,这样的设置可以使壳体1内部的空间利用率实现最大化,且电容器62和散热器71到壳体1内壁的距离可以设置地尽量的短,以节省内部的空间,从而使整体空间利用率达到最大。Further, the
另外,变频器还包括同时电连接于控制板31和驱动板4的接地件9、设置于电容板61与驱动板4之间的绝缘板8,如图2和图4所示,以保障变频器的有效运行,控制组件3包括设置于控制盖体32上的显示控制装置,显示控制装置电连接于控制板31,显示控制装置可以是触摸屏,也可以是图13所示的结构,包括显示屏331和按键板332。In addition, the frequency converter also includes a grounding member 9 that is electrically connected to the
该变频器的支架22包括散热限位槽26、设置于散热限位槽26内侧的定位槽23及焊接孔24、设置于散热限位槽26和定位槽23之间的导热定位槽25,制动管42包括本体421及焊脚422,散热器71包括导热绝缘膜713,焊脚422穿过焊接孔24,导热绝缘膜713将本体421盖设于定位槽23内,散热器71将导热绝缘膜713盖设于导热定位槽25内,散热器71被限制于散热限位槽26内并与支撑件2固定连接。The
在制动管42的装配过程中,先将制动管42的本体421放置在定位槽23内,焊脚422穿过焊接孔24,以与支架22另一侧的电路板焊接,在本体421安装限位于定位槽23的过程中,即实现了对制动管42的定位,而定位槽23是直接设置在支架22上的,所以该过程无需其他定位设备的辅助;再将导热绝缘膜713放置于导热定位槽25内,这样实现了无需辅助定位工具对导热绝缘膜713的定位,且导热绝缘膜713放置完成的同时,便将制动管42完全盖设于定位槽23内了;再将散热器71放置于散热限位槽26内,实现自身的定位以及对导热绝缘膜713的定位,最后将散热器71与支撑件2固定连接,即实现了制动管42的定位和安装。During the assembly process of the
这样能够简化制动管42的生产装配流程,在制动管42安装固定的过程中无需定位压块的辅助,利用现有的支撑件2实现了对制动管42、导热绝缘膜713和散热器71的定位,且定位效果好不会产生偏移,提高了制动管42与电路板的焊接质量,且减少了螺钉的使用,加快的装配速度,提高了生产效率。In this way, the production and assembly process of the
进一步地,如图7、8、10所示,支架22包括第一紧固件223,底座包括第二紧固件211,散热器71固定连接于第一紧固件223和第二紧固件211之间,第一紧固件223固定连接于支架22,第二紧固件211弹性连接于底座,底座上方设置从底座端部延伸至支架22的支撑肋板212,散热器71设置于支撑肋板212上,通过第一紧固件223、第二紧固件211和支撑肋板212实现了对散热器71的定位和卡紧。Further, as shown in FIGS. 7 , 8 and 10 , the
如图8~9所示,定位槽23的相对的内壁上设置若干卡紧件232,部分卡紧件232固定设置,部分卡紧件232弹性设置,使得制动管42放置于定位槽23内后即被卡紧固定。As shown in FIGS. 8 to 9 , a plurality of clamping
另外,如图10所示,散热限位槽26内设置若干个防呆柱261,散热器71设置与防呆柱261配接的防呆孔,以保障散热器71以准确的位置安装;制动管42设置定位孔423,定位槽23内设置与定位孔423配接的定位凸起231,保障了散热器71的安装。支架22还包括设置于散热限位槽26处的通孔262,散热器71包括螺纹孔,螺栓10穿过通孔262并与螺纹孔螺纹连接。In addition, as shown in FIG. 10 , a number of
支架22包括设置于散热限位槽26内的散热口222,散热口222内设置定位槽23和焊接孔24,定位槽23可以是背部镂空的结构,也可以是封闭的结构,此时固定制动管42的定位槽23为若干相对设置可以夹持制动管42的凸起结构;散热口222包括放置制动管42的区域和整流桥43的区域,散热口222在整流桥43与散热器71之间为中空结构,驱动板4还包括板体,本实施例中,定位槽23位置是封闭的,制动管42的焊脚422穿过焊接孔24与板体焊接连接,使制动管42在保持与板体连接的同时,尽量减少将热量传到电路空间100内。The
与现有技术相比,本实施例具有以下有益效果:Compared with the prior art, this embodiment has the following beneficial effects:
该变频器改变了传统变频器的空间布局,在提升了空间利用率的同时散热效果好,且各器件的工作环境良好,在减小空间占用的同时不会带来新的问题,利用支撑件2将变频器内部的空间划分成不同区间,发热较多的器件的热量均能在散热空间200被散热组件7带走,对工作环境有较高需求的驱动板4和电热板则在电路空间100内被很好的保护,该变频器结构紧凑合理且可靠。The frequency converter changes the space layout of the traditional frequency converter. It improves the space utilization rate and has a good heat dissipation effect, and the working environment of each device is good. While reducing the space occupation, it will not bring new problems. 2. Divide the space inside the inverter into different sections. The heat of the devices that generate more heat can be taken away by the heat dissipation component 7 in the
上文所列出的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方式或变更均应包含在本实用新型的保护范围之内。The detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not intended to limit the protection scope of the present invention. Changes should be included within the scope of protection of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112994413A (en) * | 2021-03-24 | 2021-06-18 | 深圳市英威腾电气股份有限公司 | Natural heat dissipation frequency converter |
| WO2024124891A1 (en) * | 2022-12-16 | 2024-06-20 | 苏州汇川控制技术有限公司 | Frequency converter movement and frequency converter |
-
2020
- 2020-03-19 CN CN202020360091.0U patent/CN211405842U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112994413A (en) * | 2021-03-24 | 2021-06-18 | 深圳市英威腾电气股份有限公司 | Natural heat dissipation frequency converter |
| WO2024124891A1 (en) * | 2022-12-16 | 2024-06-20 | 苏州汇川控制技术有限公司 | Frequency converter movement and frequency converter |
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