CN211394975U

CN211394975U - Alkali liquor filtering mechanism of mercerizing range

Info

Publication number: CN211394975U
Application number: CN201922425025.7U
Authority: CN
Inventors: 周立夫; 陆新良
Original assignee: Zhejiang Xinyi Printing And Dyeing Co ltd
Current assignee: Zhejiang Xinyi Printing And Dyeing Co ltd
Priority date: 2019-12-26
Filing date: 2019-12-26
Publication date: 2020-09-01
Anticipated expiration: 2029-12-26

Abstract

The utility model relates to an alkali lye filter mechanism of mercerizing range, the loach carrying platform comprises a supporting fram, the lower extreme of support frame is provided with the rose box, the upper end of rose box both sides in opposite directions all is connected with primary shaft bearing, it is connected with the filter roll to rotate between the primary shaft bearing, the both ends of filter roll are connected with axis of rotation and drinking-water pipe respectively, one of them primary shaft bearing in-connection has the universal valve, the drinking-water pipe is connected with the universal valve, a plurality of filtration pore is crossed to evenly having seted up on inside cavity of filter roll and the lateral wall, the one end of drinking-water pipe is connected with the pumping hose that stretches into in the filter roll, the one end that the universal valve deviates. In letting in the rose box with the waste liquid of soaking in the alkali inslot, thereby the waste liquid is through the filtration entering filter roll of filter roll, starts the suction pump, takes out the waste liquid in the filter roll through the hose that draws water and suction pipe to make impurity stay in the rose box, reduce the impurity in the waste liquid, convenient reuse, energy-concerving and environment-protective.

Description

Alkali liquor filtering mechanism of mercerizing range

Technical Field

The utility model belongs to the technical field of the technique of mercerizing range and specifically relates to an alkali lye filter mechanism of mercerizing range.

Background

In the textile printing and dyeing industry, bleaching and dyeing of cotton fabrics and cotton yarns are carried out to increase the lasting gloss and affinity to fuel of the cotton fibers and improve the dimensional stability of the fabrics, the cotton fibers are mercerized by caustic soda, the processing equipment is called a mercerizing machine, and the mercerizing machine mainly comprises a cloth feeding frame, an alkali soaking tank, a ventilation device, a bending roller spreading mechanism, a washing device, a washing tank and the like. People usually place the alkali liquor with specific concentration in the alkali liquor storage tank, and when the alkali liquor is reduced, the alkali liquor in the alkali liquor storage tank is introduced into the alkali leaching tank for supplementation.

At present, the patent of publication number CN105200689B discloses a double-deck mercerizing range, and it is including the cloth feeding device, alkali lye padding device, tentering device, alkali removal device and the cropping device that connect gradually, and the cloth feeding device is double-deck cloth feeding frame, alkali lye padding device is including the alkali solution impregnation tank, the high-efficient padder that connect gradually, straight roller case, two roller padders, roll alkali mechanism and the roller of stretching, and the tentering device is including the cloth gripper tentering machine that sets up side by side and the tentering straight roller frame with cloth gripper tentering machine synteny, and the cropping device is double-deck cropping frame, is provided with before the distribution padder and cloth distribution wheel between alkali lye padding device and the tentering device. The mercerizing machine realizes a double-layer cloth feeding mode, can greatly improve the productivity compared with the existing single-layer cloth clip mercerizing machine on the premise of meeting the mercerizing requirement of a wax-like printing product, reduces the energy consumption and has low failure rate.

The above prior art solutions have the following drawbacks: after the alkaline solution in the alkaline solution dipping tank of the mercerizing machine is used, a plurality of cloth impurities usually remain in the alkaline solution, so that the processing quality of the cloth is influenced, and improvement is needed.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, one of the purposes of the utility model is to provide an alkali lye filter mechanism of mercerizing range, can filter used alkali lye to reduce the impurity in the alkali lye, the recovery of the alkali lye of being convenient for is recycled.

The above object of the present invention is achieved by the following technical solutions:

the utility model provides an alkali lye filter mechanism of mercerizing range, includes the support frame, the lower extreme of support frame is provided with the rose box, the upper end of rose box both sides in opposite directions all is connected with primary shaft bearing, it is connected with the filter roll to rotate between the primary shaft bearing, the both ends of filter roll are connected with axis of rotation and drinking-water pipe respectively, one of them primary shaft bearing in-connection has the universal valve, the drinking-water pipe is connected with the universal valve, evenly seted up a plurality of filtration pore on the inside cavity of filter roll and the lateral wall, the one end of drinking-water pipe is connected with the pumping hose that stretches into in the filter roll, the one end that the universal valve deviates from the filter roll is connected with the flow pipe, be provided with the suction.

By adopting the technical scheme, the waste liquid in the alkali leaching tank is introduced into the filter box, the filter holes filter the waste liquid entering the filter roller, the waste liquid enters the filter roller after being filtered by the filter roller, the water suction pump is started, and the waste liquid in the filter roller is pumped out through the water suction hose and the water suction pipe, so that impurities are left in the filter box, the impurities in the waste liquid are reduced, the reuse is convenient, and the filter box is energy-saving and environment-friendly; simultaneously, the flexible pipe that draws water is located the lower extreme of filter roll all the time under the action of gravity, makes things convenient for the waste liquid in the filter roll to take out.

The present invention may be further configured in a preferred embodiment as: one side of two adjacent primary shaft bearings of support frame is connected with two secondary shaft bearing, two rotate between the secondary shaft bearing and be connected with the cleaning roller, the cleaning roller is hugged closely with the filter roll surface, the support frame up end is provided with and is used for driving cleaning roller pivoted cleaning motor, the secondary shaft bearing is worn out and the driven pulley is connected to the one end of cleaning roller, be connected with the drive pulley on the output shaft of cleaning motor, the cover is equipped with driving belt between driven pulley and the drive pulley.

Through adopting above-mentioned technical scheme, start cleaning motor, cleaning motor's output shaft rotates and drives the cleaning roller and rotate, thereby the cleaning roller rotates and drives the filter roll rotation, clears up the remaining impurity in filter roll surface simultaneously.

The present invention may be further configured in a preferred embodiment as: the utility model discloses a cleaning roller, including support frame, cleaning roller, first bearing frame and driven sprocket, the up end of support frame is connected with and is used for driving the pivoted of filter roller to filter the motor, filter roller and cleaning roller syntropy rotate, the one end of axis of rotation stretches out first bearing frame and is connected with driven sprocket, be connected with drive sprocket on the output shaft of filtering the motor, the cover is equipped with drive chain between drive sprocket and the driven sprocket.

Through adopting above-mentioned technical scheme, start the filter motor, the output shaft of filter motor rotates and drives driven sprocket and rotate, and driven sprocket drives the filter roll and rotates, and the surface of filter roll takes impurity out of the waste liquid to make things convenient for the cleaning roller to clear up the filter roll surface.

The present invention may be further configured in a preferred embodiment as: the outer side wall of the filter roller is connected with a plurality of material blocking strips at intervals along the circumferential direction.

Through adopting above-mentioned technical scheme, when keeping off the material strip on the filter roll and rotating out along with the filter roll in from the waste liquid of rose box, can take the impurity in the waste liquid out to improve the cleaning efficiency of impurity.

The present invention may be further configured in a preferred embodiment as: a waste box is arranged below the cleaning roller, and the waste box is hollow and has an upward opening.

Through adopting above-mentioned technical scheme, the waste material case can be collected waste material and waste liquid that the cleaning roller cleared up, convenient centralized processing.

The present invention may be further configured in a preferred embodiment as: a filter screen is arranged at the upper opening of the waste bin.

Through adopting above-mentioned technical scheme, the filter screen can conveniently retrieve the waste liquid, and is energy-concerving and environment-protective with impurity and waste liquid separation.

The present invention may be further configured in a preferred embodiment as: the both ends of filter screen all are connected with the dump bin through the bolt.

Through adopting above-mentioned technical scheme, can pull down the filter screen from the dump bin after screwing out the bolt to the convenient impurity with on the filter screen is poured, labour saving and time saving.

The present invention may be further configured in a preferred embodiment as: one side of the support frame towards the cleaning roller is connected with a protective cover used for covering the cleaning roller, and an opening at the lower end of the protective cover is positioned above the waste bin.

By adopting the technical scheme, on one hand, the protective cover can prevent the waste liquid on the cleaning roller from being thrown out; on the other hand, the protection casing can prevent that operating personnel from being injured by the cleaning roller by mistake.

To sum up, the utility model discloses a following at least one useful technological effect:

1. the filtering roller can filter the waste liquid, so that impurities in the waste liquid are reduced, and the waste liquid is convenient to recycle;

2. the filter screen can separate impurities from the waste liquid, so that the waste liquid is convenient to recycle, and the energy is saved and the environment is protected;

3. the protection casing can prevent that the waste liquid on the cleaning roller from throwing away, keeps the clean and tidy of workshop environment, prevents simultaneously that people from being accidentally injured by the cleaning roller.

Drawings

FIG. 1 is a schematic structural view of the present embodiment;

FIG. 2 is a schematic structural diagram of the present embodiment from a side view;

fig. 3 is a schematic diagram of an exploded structure of the filter roller in this embodiment, which is used for showing the water pumping hose.

Reference numerals: 1. a support frame; 2. a filter box; 21. a first bearing housing; 22. a filter roll; 221. a rotating shaft; 222. a water pumping pipe; 223. a water pumping hose; 224. a filtration pore; 225. blocking the material strips; 23. a universal valve; 24. a water supply pipe; 241. a water pump; 25. a second bearing housing; 26. a filter motor; 27. a driven sprocket; 28. a drive sprocket; 29. a drive chain; 3. a cleaning roller; 31. cleaning the motor; 32. a driven pulley; 33. a drive pulley; 34. a drive belt; 4. a waste bin; 5. a filter screen; 6. a shield.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses an alkali lye filter mechanism of mercerizing range, including support frame 1, support frame 1's lower extreme fixedly connected with is used for holding the rose box 2 that is the rectangle of waste liquid, 2 inside cavities of rose box and opening up, the upper end of rose box 2 both sides in opposite directions all is connected with primary shaft bearing 21, it is connected with filter roll 22 to rotate between the primary shaft bearing 21, a plurality of filtration pore 224 has evenly been seted up on the inside cavity of filter roll 22 and the lateral wall, filter roll 22 can filter the waste liquid, thereby reduce the impurity in the waste liquid, the recycle of being convenient for, energy-concerving and environment-protective.

Referring to fig. 2 and 3, a rotating shaft 221 and a water pumping pipe 222 are respectively and fixedly connected to two opposite sides of the filter roller 22, a universal valve 23 is rotatably connected to one of the first bearing seats 21, the water pumping pipe 222 is fixedly connected to the universal valve 23, a water pumping hose 223 extending into the filter roller 22 is fixedly connected to one end of the water pumping pipe 222, a water supply pipe 24 is fixedly connected to one end of the universal valve 23 away from the filter roller 22, and a water pump 241 is installed on the water supply pipe 24. The waste liquid in the alkali leaching tank is introduced into the filter box 2, the waste liquid entering the filter roller 22 is filtered through the filter holes 224, the waste liquid enters the filter roller 22 after being filtered by the filter roller 22, the water suction pump 241 is started, and the waste liquid in the filter roller 22 is pumped out through the water suction hose 223 and the water suction pipe 222, so that impurities are left in the filter box 2, the impurities in the waste liquid are reduced, the reuse is convenient, and the energy is saved and the environment is protected; meanwhile, the water pumping hose 223 is always positioned at the lower end of the filter roller 22 under the action of gravity, so that waste liquid in the filter roller 22 can be conveniently pumped out.

Referring to fig. 2 and 3, two second bearing seats 25 are fixedly connected to two ends of one side of two adjacent first bearing seats 21 of the support frame 1, a cleaning roller 3 is rotatably connected between the two second bearing seats 25, the cleaning roller 3 is wrapped with a cleaning cloth (not shown in the figure) made of terylene, the cleaning cloth (not shown in the figure) is tightly attached to the surface of the filter roller 22, a cleaning motor 31 for driving the cleaning roller 3 to rotate and a filter motor 26 for driving the filter roller 22 to rotate are fixedly connected to the upper end face of the support frame 1, one end of the cleaning roller 3 penetrates through the second bearing seats 25 and is fixedly connected with a driven pulley 32, a driving pulley 33 is fixedly connected to an output shaft of the cleaning motor 31, and a transmission belt 34 is sleeved between the driven pulley 32. One end of the rotating shaft 221 of the filtering roller 22 extends out of the first bearing seat 21 and is fixedly connected with a driven sprocket 27, an output shaft of the filtering motor 26 is fixedly connected with a driving sprocket 28, and a transmission chain 29 is sleeved between the driving sprocket 28 and the driven sprocket 27. The cleaning motor 31 and the filtering motor 26 are started, the filtering roller 22 and the cleaning roller 3 rotate in the same direction, and impurities are taken out of waste liquid on the surface of the filtering roller 22, so that the cleaning roller 3 can clean the surface of the filtering roller 22 conveniently. The outer side wall of the filter roller 22 is connected with a plurality of material blocking strips 225 at intervals along the circumferential direction. When the material blocking strip 225 on the filter roller 22 rotates out from the waste liquid of the filter box 2 along with the filter roller 22, impurities in the waste liquid can be taken out, and therefore the cleaning efficiency of the impurities is improved.

Referring to fig. 2, a waste box 4 is arranged below a cleaning roller 3, the waste box 4 is hollow and has an upward opening, the opening at the upper end of the waste box 4 is connected with a filter screen 5 through a bolt, the filter screen 5 can separate impurities from waste liquid, the waste liquid is convenient to recycle, and the energy-saving and environment-friendly effects are achieved; the filter screen 5 can be detached from the waste bin 4 after the bolts are screwed out, so that impurities on the filter screen 5 can be poured out conveniently.

Referring to fig. 2, a protective cover 6 for covering the cleaning roller 3 is fixedly connected to one side of the support frame 1 facing the cleaning roller 3, and an opening at the lower end of the protective cover 6 is positioned above the waste bin 4. The protective cover 6 can prevent waste liquid on the cleaning roller 3 from being thrown out; simultaneously, the protection casing 6 can be dripped remaining waste liquid on the inner wall into in the waste bin 4.

The implementation principle of the embodiment is as follows: let in the rose box 2 with the waste liquid, start filtration motor 26, cleaning motor 31 and suction pump 241 simultaneously, in the waste liquid got into filter roll 22, impurity in the waste liquid remained on the filter roll 22 surface, and filter roll 22 rotates and takes away impurity from rose box 2 to in getting into waste bin 4 from filter roll 22 surface clearance through cleaning roller 3.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides an alkali lye filter mechanism of mercerizing range, includes support frame (1), its characterized in that: the lower end of the supporting frame (1) is provided with a filter box (2), the upper ends of two opposite sides of the filter box (2) are connected with a first bearing seat (21), a filtering roller (22) is rotatably connected between the first bearing seats (21), two ends of the filtering roller (22) are respectively connected with a rotating shaft (221) and a water pumping pipe (222), wherein a universal valve (23) is connected in one of the first bearing seats (21), the water pumping pipe (222) is connected with the universal valve (23), the filtering roller (22) is hollow inside, a plurality of filtering holes (224) are uniformly formed in the side wall, one end of the water pumping pipe (222) is connected with a water pumping hose (223) extending into the filtering roller (22), one end of the universal valve (23) departing from the filtering roller (22) is connected with a water delivery pipe (24), and a water suction pump (241) is arranged on the water delivery pipe (24).

2. The lye filter mechanism of a mercerizer according to claim 1 wherein: one side of two adjacent first bearing frame (21) of support frame (1) is connected with two secondary bearing frame (25), two it is connected with cleaning roller (3) to rotate between secondary bearing frame (25), cleaning roller (3) and filter roll (22) surface are hugged closely, support frame (1) up end is provided with and is used for driving cleaning roller (3) pivoted cleaning motor (31), secondary bearing frame (25) are worn out and driven pulley (32) are connected to the one end of cleaning roller (3), be connected with on the output shaft of cleaning motor (31) drive pulley (33), the cover is equipped with drive belt (34) between driven pulley (32) and drive pulley (33).

3. The lye filter mechanism of a mercerizer according to claim 2 wherein: the utility model discloses a filter roller cleaning machine, including support frame (1), filter roller (22), cleaning roller (3), first bearing frame (21) and driven sprocket (27) are stretched out to the one end of axis of rotation (221), the last terminal surface of support frame (1) is connected with and is used for driving filter roller (22) pivoted filter motor (26), filter roller (22) and cleaning roller (3) syntropy rotate, the one end of axis of rotation (221) stretches out first bearing frame (21) and is connected with driven sprocket (27), be connected with drive sprocket (28) on the output shaft of filter motor (26), the cover is equipped.

4. The lye filter mechanism of a mercerizer according to claim 3 wherein: the outer side wall of the filtering roller (22) is connected with a plurality of material blocking strips (225) at intervals along the circumferential direction.

5. The lye filter mechanism of a mercerizer according to claim 2 wherein: cleaning roller (3) below is provided with waste bin (4), waste bin (4) inside cavity and opening up.

6. The lye filter mechanism of a mercerizer according to claim 5 wherein: a filter screen (5) is arranged at the upper opening of the waste bin (4).

7. The lye filter mechanism of a mercerizer according to claim 6 wherein: and the two ends of the filter screen (5) are connected with the waste bin (4) through bolts.

8. The lye filter mechanism of a mercerizer according to claim 2 wherein: one side of support frame (1) towards scrub roller (3) is connected with protection casing (6) that are used for cage cover scrub roller (3), the opening of protection casing (6) lower extreme is located waste bin (4) top.