CN211391787U - Granule sauce material filling device and granule sauce material filling equipment - Google Patents

Abstract

The present disclosure relates to a granular sauce filling device and granular sauce filling equipment. Wherein, granule sauce filling device includes: the sauce packaging tank is used for containing granular sauce; the coarse filling conveying pipe and the fine filling conveying pipe are used for conveying the granular sauce into a sauce packaging tank; the rough filling valve and the fine filling valve are respectively used for switching on and off the rough filling conveying pipe and the fine filling conveying pipe; the measuring component is used for detecting the conveying amount of the granular sauce materials conveyed into the sauce material packaging tank; and the control component is used for respectively controlling the on-off of the rough filling valve and the fine filling valve according to the conveying amount of the granular sauce fed back by the metering component. Most granule sauce material sends into the sauce material packing jar through thick filling conveyer pipe, and the sauce material packing jar is sent into with all the other granule sauce materials as the replenishment to the thin filling conveyer pipe, can not cause undulant influence to the net content of granule sauce material, has improved the net content accuracy of granule sauce material.

Description

Granule sauce material filling device and granule sauce material filling equipment

Technical Field

The utility model relates to a filling equipment technical field especially relates to a granule sauce filling device and granule sauce filling equipment.

Background

In order to improve the production efficiency of sauce, the enterprises can adopt automatic equipment to carry out filling production. The prior filling equipment generally uses a conveying mechanism to convey a container to be filled to a filling nozzle of a filling device, and after positioning and filling, the conveying mechanism conveys the filling container filled with sauce to the next process operation.

The quantitative filling is adopted to current constant volume formula, realizes the sauce material unloading of granule sauce as the filling valve through the plug valve, nevertheless has net content control inaccurate, receives granule sauce density to influence easily and leads to net content undulant big, and the packing product is big more, and is undulant big more.

In the known correlation technique of inventor, adopt a filling valve and pipeline control sauce material unloading all the way, the filling valve has two kinds of not equidimension aperture control net content, because filling valve body structure can not pass through granule sauce material, can only be applicable to the liquid material that does not contain granule or tiny granule, and pipeline transport material only all the way, flow control can only be adjusted through filling valve aperture size, because a filling valve is thick filling of control again to control fine filling promptly, the granule in the material is unable to be ensured to pass through to valve aperture during fine filling, block up the card easily and die, if the aperture is too big, the filling flow is great, the time difference that the filling valve action leads to at every turn will lead to net content fluctuation very big, can't realize the net content control who contains granule material.

SUMMERY OF THE UTILITY MODEL

The inventor finds that the existing filling device has the defect of large fluctuation of net content of filled sauce in the related art.

In view of this, the embodiment of the present disclosure provides a granule sauce filling device and a granule sauce filling apparatus, which can improve the net content accuracy of the granule sauce.

In one aspect of the present disclosure, there is provided a particulate sauce filling apparatus comprising:

the sauce packaging tank is used for containing granular sauce;

the coarse filling conveying pipe and the fine filling conveying pipe are used for conveying the granular sauce into a sauce packaging tank;

the rough filling valve and the fine filling valve are respectively used for switching on and off the rough filling conveying pipe and the fine filling conveying pipe;

the measuring component is used for detecting the conveying amount of the granular sauce materials conveyed into the sauce material packaging tank; and

and the control component is used for respectively controlling the on-off of the rough filling valve and the fine filling valve according to the conveying amount of the granular sauce fed back by the metering component.

In some embodiments, the tube diameter of the coarse fill delivery tube is greater than the tube diameter of the fine fill delivery tube.

In some embodiments, the metering component comprises a load cell disposed at the bottom of the sauce packaging can.

In one aspect of the present disclosure, there is provided a granular sauce filling apparatus, comprising an agitator tank and the granular sauce filling device, wherein the agitator tank is used for agitating granular sauce, and the sauce outlets of the agitator tank are communicated with the sauce inlet of the coarse filling conveying pipe and the sauce inlet of the fine filling conveying pipe.

In some embodiments, the agitator tank is a horizontal agitator tank.

In some embodiments, the agitator tank comprises:

a tank for containing granular sauce;

the stirring shaft is rotatably arranged on the tank body;

the stirring paddle is fixedly arranged on the stirring shaft and is positioned in the tank body; and

the first fixed sealing seat and the second fixed sealing seat are respectively arranged at two ends of the stirring shaft on the tank body.

In some embodiments, the paddle is located entirely within the lower half of the tank body.

In some embodiments, the stirring paddle comprises an outer annular pipe and a plurality of inner ribbed pipes, the outer annular pipe is rectangular as a whole, four corners of the outer annular pipe are connected in a smooth transition mode, the length direction of the outer annular pipe is consistent with the axial direction of the stirring shaft, and the inner ribbed pipes are intersected with the stirring shaft and the outer annular pipe.

In some embodiments, the blending tank further comprises an air inlet valve, an air outlet valve and a pressure sensor arranged on the tank body, wherein the pressure sensor is used for detecting the pressure in the tank body.

In some embodiments, further comprising:

the stirring tank spray washing ball is arranged at the upper part of the stirring tank and used for spraying the washing liquid B into the stirring tank, and a liquid inlet of the stirring tank spray washing ball is communicated with the washing station;

the cleaning reflux control valves are respectively arranged on the cleaning liquid reflux ports at the bottom of the stirring tank in parallel;

the cleaning recovery barrel is provided with a liquid inlet communicated with the cleaning liquid reflux port and a liquid outlet communicated with the cleaning station; and

and the cleaning reflux pump is used for pumping the cleaning solution in the cleaning recovery barrel back to the cleaning station.

Therefore, according to the embodiment of the present disclosure, through setting up two pipeline of thick filling conveyer pipe and thin filling conveyer pipe, most granule sauce material sends into the sauce material packing jar through thick filling conveyer pipe, thick filling conveyer pipe stops to carry this moment, thin filling conveyer pipe sends into the sauce material packing jar with all the other granule sauce materials as the replenishment, when reaching rated capacity, thin filling valve is closed, because the conveying flow rate of thin filling conveyer pipe is less, the delivery capacity in the response off-time of thin filling valve is very little, can not cause undulant influence to the net content of granule sauce material, the net content accuracy of granule sauce material has been improved.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure.

The present disclosure may be more clearly understood from the following detailed description, taken with reference to the accompanying drawings, in which:

FIG. 1 is a schematic block diagram of some embodiments of a particulate sauce filling apparatus according to the present disclosure;

FIG. 2 is a schematic block diagram of some embodiments of a particulate sauce filling apparatus according to the present disclosure;

FIG. 3 is a schematic diagram of the construction of a blender jar in some embodiments of a particulate sauce filling apparatus according to the present disclosure;

fig. 4 is a schematic block diagram of further embodiments of a particulate sauce filling apparatus according to the present disclosure.

Description of the reference numerals

1. A sauce feed valve; 2. a sauce packaging can; 3. roughly filling a conveying pipe; 4. finely filling the conveying pipe; 5. a coarse filling valve; 6. a fine filling valve; 7. a weighing sensor;

21. a tank body; 22. a stirring shaft; 23. a stirring paddle; 24. a drive motor; 25. a first stationary seal seat; 26. a second stationary seal seat; 27. an intake valve; 28. an exhaust valve; 29. a pressure sensor;

31. spraying and washing balls in the stirring tank; 32. cleaning the reflux control valve; 33. cleaning the recycling bin; 34. cleaning the reflux pump; 100. a granular sauce filling device; 200. a stirring tank; 211. a sauce inlet; 231. an outer ring pipe; 232. an inner rib tube.

Detailed Description

Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.

The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

In the present disclosure, when a specific device is described as being located between a first device and a second device, there may or may not be intervening devices between the specific device and the first device or the second device. When a particular device is described as being coupled to other devices, the particular device may be directly coupled to the other devices without intervening devices or may be directly coupled to the other devices with intervening devices.

All terms used in the present disclosure have the same meaning as understood by one of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.

In one aspect of the present disclosure, there is provided a granular sauce filling apparatus, referring to fig. 1, the granular sauce filling apparatus 100 including: the sauce packaging tank 2 is used for containing granular sauce; the coarse filling conveying pipe 3 and the fine filling conveying pipe 4 are used for conveying the granular sauce into the sauce packaging tank 2; a rough filling valve 5 and a fine filling valve 6 which are respectively used for switching on and off the rough filling conveying pipe 3 and the fine filling conveying pipe 4; a metering means for detecting the amount of the granular sauce fed into the sauce packaging can 2; and a control component (not shown) for controlling the on-off of the rough filling valve 5 and the fine filling valve 6 respectively according to the delivery amount of the granular sauce fed back by the metering component.

As shown in fig. 1, through setting up two pipeline of thick filling conveyer pipe 3 and thin filling conveyer pipe 4, most granule sauce material sends into sauce packaging jar 2 through thick filling conveyer pipe 3, when the delivery capacity of granule sauce material reaches the predetermined threshold value in sauce packaging jar 2, the disconnection of control unit control thick filling valve 5 this moment, thick filling conveyer pipe 3 stops to carry, thin filling conveyer pipe 4 sends into sauce packaging jar 2 with all the other granule sauce materials as the replenishment, when reaching rated filling volume, the disconnection of control unit control thin filling valve 6, because the delivery flow rate of thin filling conveyer pipe 4 is less, the delivery capacity in the response off-time of thin filling valve 6 is very little, can not cause undulant influence to the net content of granule sauce material in the sauce packaging jar 2, thereby the net content accuracy of granule sauce material has been improved. Practice shows that the net content control is reduced from the original 30g fluctuation to within 10g fluctuation. The granule sauce filling device has also promoted filling efficiency, has higher feasibility of implementation.

In the present disclosure, the granular sauce may be soybean paste, broad bean paste or other soybean paste, and also chili paste or other types of mixed pastes. It should be noted that the coarse filling duct 3 and the fine filling duct 4 are both used for conveying the same granular sauce, that is, the fine filling duct 4 can also pass through the large granular sauce as the coarse filling duct 3, but the sauce conveying flow rate of the coarse filling duct 3 is larger than that of the fine filling duct 4, and the granular sauce is not respectively conveyed through the coarse filling duct 3 and the fine filling duct 4 after being screened into the coarse sauce and the fine sauce.

In some embodiments, as shown in fig. 1, the granular sauce filling apparatus 100 further comprises a sauce inlet valve 1, which is disposed at the sauce inlet ends of the coarse filling conveying pipe 3 and the fine filling conveying pipe 4 and uniformly controls the on-off of the granular sauce.

As to how the sauce delivery flow rate of the rough fill delivery tube 3 is greater than the sauce delivery flow rate of the fine fill delivery tube 4, in some embodiments, as shown in fig. 1, the pipe diameter of the rough fill delivery tube 3 is greater than the pipe diameter of the fine fill delivery tube 4. In other embodiments, the valve opening of the rough-fill valve 5 is greater than the valve opening of the fine-fill valve 6.

As an implementation of the metering means, in some embodiments, as shown in fig. 1, the metering means comprises a load cell 7 arranged at the bottom of the sauce packaging can 2. The arrangement of the weighing sensor 7 can accurately obtain the conveying capacity of the granular sauce in the sauce packaging can 2 in real time, the arrangement mode is simple, the structure is reliable, and the implementation performance is high.

As another implementation of the metering component, in other embodiments, the metering component includes: a first flow meter, arranged on the coarse fill duct 3, and a second flow meter, arranged on the fine fill duct 4. The flowmeter can accurately detect the sauce conveying flow of the conveying pipe, is easy to obtain and has high implementability.

The filling process of the granule sauce filling device disclosed by the invention is as follows: and opening the coarse filling valve 5 for filling, and when the conveying capacity of the granular sauce in the sauce packaging tank 2 reaches a preset threshold value, disconnecting the coarse filling valve 5 and opening the fine filling valve 6 for filling until the conveying capacity of the granular sauce in the sauce packaging tank 2 reaches a rated filling capacity.

In the filling process, the rough filling valve 5 of control unit control is opened, most granule sauce sends into sauce packaging jar 2 through rough filling conveyer pipe 3, when the conveying capacity of granule sauce reaches predetermined threshold value in sauce packaging jar 2, for example, reach 90% of rated filling volume, the disconnection of rough filling valve 5 of control unit control, rough filling conveyer pipe 3 stops to carry, fine filling conveyer pipe 4 sends into sauce packaging jar 2 with all the other granule sauce as the replenishment, when reaching rated filling volume, the disconnection of fine filling valve 6 of control unit control, because the velocity of delivery of fine filling conveyer pipe 4 is less, the conveying capacity in the response off-time of fine filling valve 6 is very little, can not cause undulant influence to the net content of granule sauce in sauce packaging jar 2, thereby the net content accuracy of granule sauce has been improved.

Open the in-process of carrying out coarse filling at coarse filling valve 5, also can open fine filling conveyer pipe 4 simultaneously and carry out the filling to promote filling efficiency, another filling flow of this disclosed granule sauce filling device is: and opening the coarse filling valve 5 and the fine filling valve 6 for filling, disconnecting the coarse filling valve 5 when the conveying capacity of the granular sauce in the sauce packaging tank 2 reaches a preset threshold value, and continuing filling by the fine filling valve 6 until the conveying capacity of the granular sauce in the sauce packaging tank 2 reaches a rated filling capacity.

Compared with the former filling mode, the filling mode has the advantages that the time required by filling is reduced, the filling efficiency is improved, and the filling mode has better implementability.

In one aspect of the present disclosure, a granular sauce filling apparatus is provided, as shown in fig. 2 to 4, and includes an agitator tank 200 and the aforementioned granular sauce filling device 100, wherein the agitator tank 200 is used for agitating granular sauce, and the sauce outlets of the agitator tank 200 are communicated with the sauce inlet of the rough filling conveying pipe 3 and the sauce inlet of the fine filling conveying pipe 4. As shown in fig. 2, the particulate sauce a enters from a sauce inlet 211 above the agitator tank 200. This granule sauce filling equipment of opening has correspondingly improved the net content accuracy of granule sauce, and the flow of processing to the sauce filling from sauce material pan feeding is as an organic whole is controlled moreover, has realized the automatic filling of big packing granule sauce, has replaced original artifical filling mode, and operating personnel reduces to 1 person by 8 people.

To ensure uniformity of the particulate sauce in the agitator tank, as shown in fig. 2 and 3, in some embodiments, the agitator tank 200 is a horizontal agitator tank. In some embodiments, as shown in fig. 3, the agitator tank 200 includes: a tank 21 for containing the granular sauce a; the stirring shaft 22 is rotatably arranged on the tank body 21; the stirring paddle 23 is fixedly arranged on the stirring shaft 22 and is positioned in the tank body 21; and a first fixed sealing seat 25 and a second fixed sealing seat 26 respectively arranged at two ends of the stirring shaft 22 on the tank body 21. The arrangement of the fixed sealing seat ensures that the stirring shaft 22 rotates stably and does not leak materials.

To ensure that the particulate sauce does not delaminate and that the density is relatively stable, in some embodiments, as shown in fig. 3, the paddle 23 is located entirely within the lower half of the tank 21, such that the paddle 23 is completely submerged within the sauce and stirs almost all the way to the horizontal tank, ensuring that the sauce is stirred evenly. Compare in the structural style of stirring rake 23 setting at jar internal middle part of body 21, improved stirring rake 23's utilization ratio, and practice shows that has promoted stirring efficiency, has the advantage of good and fast again.

In order to avoid damage to the granular material in the sauce during the stirring process, in some embodiments, as shown in fig. 3, the stirring paddle 23 includes an outer annular tube 231 and a plurality of inner ribbed tubes 232, the outer annular tube 231 is rectangular as a whole, four corners of the outer annular tube 231 are connected in a smooth transition manner, the length direction of the outer annular tube is consistent with the axial direction of the stirring shaft 22, and the plurality of inner ribbed tubes 232 are intersected with the stirring shaft 22 and the outer annular tube 231. The stirring paddle 23 which is rectangular as a whole can almost stir to the longitudinal space of the whole horizontal stirring tank, so that the stirring uniformity is ensured. The contact surface of the stirring paddle 23 and the material in the structural form is an arc surface, so that large-particle materials cannot be damaged. Moreover, the stirring paddle 23 is formed by processing a hollow pipe, so that the lightweight design is realized while the mechanical strength is ensured, the driving of the motor 24 is easy, and the stirring cost is reduced. In some embodiments, as shown in fig. 3, a plurality of inner ribbed tubes 232 are perpendicularly intersected with the stirring shaft 22 and the outer annular tube 231, and are arranged at equal intervals in the length direction of the outer annular tube 231, so as to increase the stirring contact area of the stirring paddle 23 and the sauce and ensure the stirring uniformity.

To ensure that pressure fluctuations due to agitator tank charging or discharging do not occur, in some embodiments, as shown in FIG. 3, agitator tank 200 further includes an air inlet valve 27, an air outlet valve 28, and a pressure sensor 29 disposed on tank 21, with pressure sensor 29 being configured to sense the pressure within tank 21. If the pressure is low, the intake valve 27 opens the intake, and if the pressure is high, the exhaust valve 28 opens the exhaust. The pressure in the stirring tank is kept balanced, so that the stable flow rate of the discharging and filling of the stirring tank is realized. As shown in fig. 3, in some embodiments, the air inlet valve 27, the air outlet valve 28 and the pressure sensor 29 are all disposed at the upper part of the tank 21, and the structure is reasonable, so that the stirring of the sauce is not affected.

The agitator tank 200 may need to be cleaned after agitation, and in some embodiments, as shown in fig. 4, the granular sauce filling apparatus further comprises: the stirring tank spray-washing ball 31 is arranged at the upper part of the stirring tank 200 and is used for spraying the washing liquid B into the stirring tank 200, and a liquid inlet of the stirring tank spray-washing ball 31 is communicated with the washing station; a plurality of cleaning reflux control valves 32 respectively arranged in parallel on the plurality of cleaning liquid reflux ports at the bottom of the stirring tank 200; a cleaning recovery barrel 33, a liquid inlet is communicated with the cleaning liquid return port, and a liquid outlet is communicated with the cleaning station; and a cleaning return pump 34 for pumping the cleaning liquid B in the cleaning recovery tank 33 back to the cleaning station. Cleaning solution B is carried to the inlet pipe from the cleaning station, sprays cleaning solution B to whole agitator tank 200 in through agitator tank spray-wash ball 31, washs in the agitator tank 200, and cleaning solution B collects to washing recovery bucket 33 from the multiunit filling valve through the washing backward flow control valve 32 of agitator tank 200 bottom after wasing, and the pump returns the cleaning station through washing return pump 34 at last, realizes the circulation of cleaning solution and washs. Each of the plurality of purge return control valves 32 can independently control the on/off valve, and the flushing is more thorough. The whole circulation cleaning system adopts a full-automatic pipeline design, realizes automatic circulation cleaning of the stirring tank 200, changes the existing direct flushing washing mode, and reduces manual operation.

Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.

Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims (10)

1. A granular sauce filling apparatus (100), comprising:

the sauce packaging tank (2) is used for containing granular sauce;

the coarse filling conveying pipe (3) and the fine filling conveying pipe (4) are used for conveying the granular sauce into the sauce packaging tank (2);

a rough filling valve (5) and a fine filling valve (6) which are respectively used for switching on and off the rough filling conveying pipe (3) and the fine filling conveying pipe (4);

a metering component for detecting the delivery amount of the granular sauce fed into the sauce packaging can (2); and

and the control component is used for respectively controlling the on-off of the coarse filling valve (5) and the fine filling valve (6) according to the conveying amount of the granular sauce fed back by the metering component.

2. A particulate sauce filling apparatus (100) according to claim 1, wherein the pipe diameter of the coarse filling duct (3) is larger than the pipe diameter of the fine filling duct (4).

3. A particulate sauce filling apparatus (100) according to claim 1, wherein said metering means comprises a load cell (7) arranged at the bottom of the sauce packaging can (2).

4. A granular sauce filling apparatus, comprising an agitator tank (200) and the granular sauce filling apparatus (100) of any one of claims 1 to 3, wherein the agitator tank (200) is used for agitating granular sauce, and the sauce outlets of the agitator tank are communicated with the sauce inlet of the rough filling conveying pipe (3) and the sauce inlet of the fine filling conveying pipe (4).

5. A particulate sauce filling apparatus according to claim 4, wherein the agitator tank (200) is a horizontal agitator tank.

6. A particulate sauce filling apparatus according to claim 5, wherein the agitator tank (200) comprises:

a tank (21) for containing a granular sauce;

the stirring shaft (22) is rotatably arranged on the tank body (21);

the stirring paddle (23) is fixedly arranged on the stirring shaft (22) and is positioned in the tank body (21); and

the first fixed sealing seat (25) and the second fixed sealing seat (26) are respectively arranged on the stirring shaft (22) and at two ends of the tank body (21).

7. A particulate sauce filling apparatus according to claim 6, characterised in that said stirring paddle (23) is located entirely in the lower half inside said tank (21).

8. A particulate sauce filling apparatus according to claim 6, wherein said stirring paddle (23) comprises an outer collar (231) and a plurality of inner ribbed tubes (232), said outer collar (231) being rectangular in shape as a whole and having four corners rounded off and rounded off, and having a length direction corresponding to the axial direction of said stirring shaft (22), said inner ribbed tubes (232) being disposed to intersect said stirring shaft (22) and said outer collar (231).

9. A particulate sauce filling apparatus according to claim 7, wherein the agitator tank (200) further comprises an air inlet valve (27), an air outlet valve (28) and a pressure sensor (29) provided on the tank body (21), the pressure sensor (29) being adapted to detect the pressure inside the tank body (21).

10. The particulate sauce filling apparatus of claim 4, further comprising:

the stirring tank spray washing ball (31) is arranged at the upper part of the stirring tank (200) and is used for spraying the washing liquid B into the stirring tank (200), and a liquid inlet of the stirring tank spray washing ball is communicated with a washing station;

the cleaning reflux control valves (32) are respectively arranged on the cleaning liquid reflux ports at the bottom of the stirring tank (200) in parallel;

a cleaning recovery barrel (33), wherein a liquid inlet is communicated with the cleaning liquid return port, and a liquid outlet is communicated with the cleaning station; and

and a cleaning return pump (34) for pumping the cleaning liquid B in the cleaning recovery tank (33) back to the cleaning station.

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