CN211389308U

CN211389308U - Artificial stone pressing production line

Info

Publication number: CN211389308U
Application number: CN201922372097.XU
Authority: CN
Inventors: 李定平; 利英豪
Original assignee: Foshan Huanchi Machinery Co ltd
Current assignee: Foshan Huanchi Machinery Co ltd
Priority date: 2019-12-24
Filing date: 2019-12-24
Publication date: 2020-09-01
Anticipated expiration: 2029-12-24

Abstract

The utility model belongs to the technical field of the rostone production technology and specifically relates to an rostone suppression production line, the hydraulic press comprises a press, the suppression room, the cloth room, the mixer, move material dolly and vacuum apparatus, the press is installed at the suppression room top surface, the suppression room left and right sides is equipped with in the activity door and is connected with two cloth room one-to-ones through in the activity, two mixer one-to-ones are installed on two cloth rooms, the suppression room front side still is equipped with the activity discharge door, two cloth rooms deviate from suppression room one side and all are equipped with movable end door, it can pass in and out the ground setting at cloth room and suppression indoor to move the material dolly, and move the material dolly and be used for moving the raw materials after the stirring from the cloth room to the suppression room and be used for shifting out the suppression room with the suppression finished product, vacuum apparatus passes. The utility model discloses a rostone suppression production line can reduce the stand-by time of press, improves suppression efficiency.

Description

Artificial stone pressing production line

Technical Field

The utility model belongs to the technical field of the rostone production technique and specifically relates to a rostone suppression production line.

Background

The artificial stone is mainly applied to the building decoration industry, is a novel environment-friendly composite material, and generally refers to artificial stone solid plane materials, artificial stone quartz stones, artificial stone granite and the like. The artificial stone mainly comprises resin, marble powder, pigment, curing agent and the like, and the artificial stone has different types and different components.

The mode that a press was joined in marriage to a mixer is mostly adopted to artificial stone pressing production line among the prior art, and the raw materials of artificial stone enter into the mixer and accomplish the stirring back, are transported press department by the fortune material dolly and are suppressed, then transport the finished product that the little handle of fortune was suppressed and remove from press department, carry out next duty cycle again. However, since the operating efficiency of the blender is generally much lower than that of the press, even if the operating efficiency of the blender is improved as much as possible, the operating time of the blender is more than twice of that of the press in the same operating cycle, resulting in a long standby time of the press. And when the material moving trolley moves into the lower part of the discharge port of the stirrer or moves out of the press, the pressing chamber below the press or the material distribution chamber below the stirrer cannot keep a vacuum state, and the next working cycle can be started only after the finished product is moved out by the material moving trolley. Therefore, there is a need for improvements in the artificial stone pressing line.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a rostone suppression production line is provided, the standby time of press can be reduced, the suppression efficiency is improved.

The utility model discloses a rostone suppression production line, include press, pressing room, cloth room, mixer, move material dolly and vacuum apparatus, the press is installed at the pressing room top surface, the pressing room left and right sides is equipped with in the activity door and is connected with two cloth room one-to-ones through door in the activity, two the mixer one-to-one is installed on two cloth rooms, the pressing room front side still is equipped with the activity discharge door, two the cloth room deviates from pressing room one side and all is equipped with movable end door, it can pass in and out the ground setting at cloth room and pressing room to move the material dolly, just it is used for removing the raw materials after the stirring from the cloth room to the pressing room and is used for shifting out the pressing room with the suppression finished product, vacuum apparatus passes through pipeline and pressing room and cloth room intercommunication.

As an improvement of the scheme, the movable middle door, the movable discharging door and the movable end door respectively comprise a door frame, a door plate and an oil cylinder, the door plate is slidably mounted in the door frame, and the oil cylinder is mounted in the door frame and drives the door plate to slide relative to the door frame.

As an improvement of the scheme, a locking cylinder for locking the position of the door plate is arranged in the middle of one side of the door frame in the material inlet and outlet direction, and an output shaft of the locking cylinder is perpendicular to the sliding direction of the door plate.

As an improvement of the scheme, the upper end face of the door frame is provided with a first lifting lug, and the upper end face of the door plate is provided with a second lifting lug.

As an improvement of the scheme, the press comprises a pressing air cylinder arranged on the pressing chamber and an oscillating mechanism arranged at the output end of the pressing air cylinder, and the oscillating mechanism is arranged in the pressing chamber.

As the improvement of the scheme, the stirrer comprises a stirring box body, a stirring shaft and a driving mechanism, wherein a support frame for installing the driving mechanism is arranged on the outer side of the stirring box body, the stirring shaft is rotatably connected with the stirring box body, the stirring shaft is provided with stirring paddles arranged in the stirring box body, and the driving mechanism is connected with two stirring shafts in a one-to-one correspondence manner and used for driving the two stirring shafts to rotate reversely.

As an improvement of the scheme, the stirrer further comprises driving gears and driven gears, the two driving gears are fixed on the chain stirring shaft in a one-to-one correspondence mode, the two driven gears are rotatably connected with the supporting frame and are meshed with each other, and the two driven gears are arranged between the two driving gears and are meshed with the two driving gears in a one-to-one correspondence mode.

As an improvement of the scheme, the front side and the rear side of the cloth chamber are respectively provided with a first reinforcing rib, the upper side and the lower side of the cloth chamber are respectively provided with a second reinforcing rib, the positions of the second reinforcing ribs are staggered with the outlet of the stirring machine, and the front side and the rear side of the cloth chamber are respectively provided with a third reinforcing rib corresponding to the stirring machine.

As an improvement of the scheme, third lifting lugs are arranged on the front side surface and the rear side surface of the cloth chamber, which are close to the left side and the right side.

As an improvement of the scheme, a fourth reinforcing rib is arranged on the rear side surface in the pressing chamber, and reinforcing corner plates are arranged at the joints of the left side surface, the right side surface and the upper side surface in the pressing chamber.

Implement the utility model discloses, following beneficial effect has:

in the utility model, the artificial stone pressing production line realizes the purpose of reducing the standby time of the press by the way that one press is provided with two mixers, and simultaneously, the pressing chamber and the other side distribution chamber are kept in a vacuum environment when the distribution chamber at one side feeds materials by the mutual matching of the movable end door, the movable discharge door and the movable middle door, thereby ensuring that the pressing work and the stirring work at the other side are carried out smoothly; and when the pressing chamber discharges materials, the material distribution chambers on the two sides can be kept in a vacuum environment, so that the stirring work is ensured to be carried out smoothly, and the pressing efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of an artificial stone pressing production line in an embodiment of the present invention;

fig. 2 is a schematic external structural view of a movable end door according to an embodiment of the present invention;

fig. 3 is a schematic view of the internal structure of the movable end door in the embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a blender according to an embodiment of the present invention;

fig. 5 is a schematic structural view of a material distribution chamber in an embodiment of the present invention;

fig. 6 is a schematic structural view of a pressing chamber according to an embodiment of the present invention.

In the figure: 1. a press; 2. a pressing chamber; 3. a material distribution chamber; 4. a blender; 51. a movable middle door; 52. a movable end door; 53. a movable discharge door; 54. a door frame; 55. a door panel; 56. an oil cylinder; 57. locking the air cylinder; 541. a first lifting lug; 551. a second lifting lug; 41. a stirring box body; 42. a stirring shaft; 43. a drive mechanism; 411. a support frame; 421. a stirring paddle; 44. a driving gear; 45. a driven gear; 31. a first reinforcing rib; 32. a second reinforcing rib; 33. a third reinforcing rib; 34. a third lifting lug; 21. a fourth reinforcing rib; 22. the gusset is reinforced.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea claimed in the present invention. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.

As shown in fig. 1-6, an artificial stone pressing production line in the embodiment of the present invention includes a press 1, a pressing chamber 2, a material distribution chamber 3, a stirrer 4, a material moving trolley and a vacuum device.

The press 1 is installed on the top surface of the pressing chamber 2, wherein the press 1 preferably comprises a pressing cylinder installed on the pressing chamber 2 and an oscillating mechanism (not shown) installed at the output end of the pressing cylinder, and the oscillating mechanism is arranged in the pressing chamber. The joint of the pressing cylinder and the pressing chamber 2 is sealed (such as attaching a sealing rubber strip, coating a sealing glue and the like), the oscillating mechanism extends into the pressing chamber 2, when the pressing cylinder works, the pressing cylinder drives the oscillating mechanism to move downwards to abut against the raw material until the oscillating mechanism cannot descend continuously, the oscillating mechanism is started to oscillate the raw material, and the raw material is pressed and formed.

The left side and the right side of the pressing chamber 2 are provided with movable middle doors 51 and are correspondingly connected with the two material distribution chambers 3 one by one through the movable middle doors 51, and the joints of the movable middle doors 51, the pressing chamber 2 and the material distribution chambers 3 are sealed. Two the mixer 4 one-to-one is installed on two cloth rooms 3, and mixer 4 has sealed pan feeding door (not shown in the figure), and the stirring environment is guaranteed sealed after the raw materials get into mixer 4. The front side of the pressing chamber 2 is also provided with a movable discharging door 53, and the joint of the movable discharging door 53 and the pressing chamber 2 is sealed. Two cloth room 3 deviates from pressing chamber 2 one side and all is equipped with movable end door 52, and the junction of movable end door 52 and cloth room 3 is sealed and is handled.

The material moving trolley is arranged in the material distribution chamber 3 and the pressing chamber 2 in a movable manner, is used for moving the stirred raw materials from the material distribution chamber 3 to the pressing chamber 2 and for moving the pressed finished products out of the pressing chamber 2, and is communicated with the pressing chamber 2 and the material distribution chamber 3 through pipelines and provides a certain degree of vacuum degree for pressing (not shown in the figure). The moving trolley (not shown in the figure) is a common moving device for pressing and has the functions of bearing and driving the pressing die and the raw materials to move.

The utility model discloses well artificial stone suppression production line's concrete theory of operation as follows: the material moving trolley enters the material distribution chamber 3 from the movable end door 52 on one side, and the movable end door 52 is closed, so that the material distribution chamber 3 is in a vacuum environment; the stirring machine 4 stirs the raw materials and then falls down to a pressing mould of the material moving trolley, the material moving trolley moves the raw materials to the pressing chamber 2, and the movable end door 52 and the movable discharging door 53 are in a closed state in the process, so that the pressing chamber 2 and the material distributing chamber 3 on one side are ensured to be in a vacuum environment; after the raw materials are pressed, the raw materials leave from the movable end door 52, the movable middle door 51 and the movable end door 52 are in a closed state, and the other side of the material distribution chamber 3 is ensured to be in a vacuum state; the left and right mixers 4 supply the mixed raw materials to the press 1 to press in turn.

In the utility model, the artificial stone pressing production line realizes the purpose of reducing the standby time of the press 1 by the way that one press 1 is provided with two mixers 4, and meanwhile, through the mutual matching among the movable end door 52, the movable discharging door 53 and the movable middle door 51, when the material is fed into the material distribution chamber 3 at one side, the pressing chamber 2 and the material distribution chamber 3 at the other side are kept in a vacuum environment, thereby ensuring that the pressing work and the stirring work at the other side are smoothly carried out; and, when the pressing chamber 2 ejection of compact, the cloth room 3 of both sides all can keep being in vacuum environment, ensures that stirring work goes on smoothly to improve the suppression efficiency.

It should be noted that the movable middle door 51, the movable discharging door 53 and the movable end door 52 preferably include a door frame 54, a door plate 55 and an oil cylinder 56, the door plate 55 is slidably mounted in the door frame 54, and the oil cylinder 56 is mounted in the door frame 54 and drives the door plate 55 to slide relative to the door frame 54. In fact, the door panel 55 is installed in the door frame 54 in the form of a sealing guide, and serves to ensure the sealing performance of the movable middle door 51, the movable discharging door 53 and the movable end door 52. The use of the oil cylinder 56 enables a sufficiently large driving force to be provided under a vacuum environment. Further, the door frame 54 is preferably provided with a locking cylinder 57 for locking the position of the door panel 55 at the middle of one side of the material inlet and outlet direction, and an output shaft of the locking cylinder 57 is perpendicular to the sliding direction of the door panel 55. During maintenance, the door plate 55 is in an open state, the output end of the locking cylinder 57 extends outwards, the door plate 55 is prevented from moving downwards, and the movable middle door 51, the movable discharging door 53 and the movable end door 52 are prevented from closing workers by mistake.

In order to facilitate the assembly and installation of the movable middle door 51, the movable discharging door 53 and the movable end door 52, the upper end surface of the door frame 54 is preferably provided with a first lifting lug 541, and the upper end surface of the door panel 55 is preferably provided with a second lifting lug 551.

Specifically, the stirrer 4 preferably includes a stirring tank 41, a stirring shaft 42 and a driving mechanism 43, a support frame 411 for mounting the driving mechanism 43 is arranged outside the stirring tank 41, two stirring shafts 42 are rotatably connected with the stirring tank 41, two groups of stirring shafts 42 are respectively provided with stirring paddles 421 arranged in the stirring tank 41, two groups of driving mechanisms 43 are connected with two stirring shafts 42 in a one-to-one correspondence manner and used for driving the two stirring shafts 42 to rotate in opposite directions, and the driving mechanism 43 is in a manner that a motor is matched with a reduction gearbox. Namely, the stirring efficiency of the stirrer 4 is improved by adopting a double-shaft reverse rotation stirring mode for the stirrer 4.

Further, the agitator 4 preferably further includes a driving gear 44 and a driven gear 45, the two driving gears 44 are fixed on the chain agitating shaft 42 in a one-to-one correspondence manner, the two driven gears 45 are rotatably connected with the supporting frame 411 and are engaged with each other, and the two driven gears 45 are disposed between the two driving gears 44 and are engaged with the two driving gears 44 in a one-to-one correspondence manner. The stirring machine 4 is meshed with the first driven gear 45 through the pair of driving gears 44, so that the two stirring shafts 42 rotate at the same speed, the stirring paddles 421 on the two stirring shafts 42 are ensured not to interfere with each other to damage the stirring paddles 421, and sufficient stirring force is provided under the action of the two driving mechanisms 43.

It should be noted that, the front and rear sides in the distribution chamber 3 are preferably provided with first reinforcing ribs 31, the first reinforcing ribs 31 are C-shaped steel, the upper and lower sides in the distribution chamber 3 are preferably provided with second reinforcing ribs 32, the second reinforcing ribs 32 are i-shaped steel, the positions of the second reinforcing ribs 32 are staggered with the outlet of the stirring machine 4, and the front and rear sides outside the distribution chamber 3 are preferably provided with third reinforcing ribs 33 corresponding to the stirring machine 4. The material distribution chamber 3 is ensured to have enough strength under the vacuum environment.

In addition, the rear side surface in the pressing chamber 2 is preferably provided with a fourth reinforcing rib 21, and the fourth reinforcing rib 21 is made of C-shaped steel, so that the pressing chamber 2 has enough strength in a vacuum environment. The joints of the left side surface and the right side surface and the upper side surface in the pressing chamber 2 are preferably provided with reinforced angle plates 22, and the reinforced angle plates 22 are triangular plates and are used for enhancing the connection strength with the pressing machine 1.

In order to facilitate the hoisting of the material distribution, the front and rear side surfaces outside the material distribution chamber 3 are preferably provided with third lifting lugs 34 near the left and right sides.

The above is only the concrete embodiment of the present invention, and not therefore the limit of the patent scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. The utility model provides an rostone suppression production line which characterized in that: including press, pressing chamber, cloth room, mixer, move material dolly and vacuum apparatus, the press is installed at the pressing chamber top surface, the pressing chamber left and right sides is equipped with the activity in the door and is connected with two cloth room one-to-ones through the door in the activity, two the mixer one-to-one is installed on two cloth rooms, the pressing chamber front side still is equipped with movable discharge door, two the cloth room deviates from pressing chamber one side and all is equipped with movable end door, move the material dolly and set up in cloth room and pressing chamber with passing in and out, just move the material dolly and be used for moving out the pressing chamber with the raw materials after the stirring from the cloth room to the pressing chamber and be used for shifting out the pressing chamber with the suppression finished product, vacuum apparatus passes through pipeline and pressing chamber and cloth room intercommunication.

2. The manufactured stone pressing line of claim 1, wherein: the movable middle door, the movable discharging door and the movable end door respectively comprise a door frame, a door plate and an oil cylinder, the door plate is slidably mounted in the door frame, and the oil cylinder is mounted in the door frame and drives the door plate to slide relative to the door frame.

3. The manufactured stone pressing line of claim 2, wherein: the door frame is provided with a locking cylinder for locking the position of the door plate in the middle of one side of the material inlet and outlet direction, and an output shaft of the locking cylinder is perpendicular to the sliding direction of the door plate.

4. An artificial stone pressing line according to claim 3, wherein: the door frame is characterized in that a first lifting lug is arranged on the upper end face of the door frame, and a second lifting lug is arranged on the upper end face of the door plate.

5. The manufactured stone pressing line of claim 1, wherein: the press comprises a pressing air cylinder arranged on a pressing chamber and an oscillating mechanism arranged at the output end of the pressing air cylinder, and the oscillating mechanism is arranged in the pressing chamber.

6. The manufactured stone pressing line of claim 1, wherein: the mixer includes agitator tank body, (mixing) shaft and actuating mechanism, the agitator tank body outside is equipped with the support frame that is used for installing actuating mechanism, two the (mixing) shaft all rotates with the agitator tank body to be connected, and two sets of the (mixing) shaft all is equipped with the stirring rake of arranging in the agitator tank body, and is two sets of actuating mechanism is connected with two (mixing) shaft one-to-ones and is used for driving two (mixing) shaft antiport.

7. An artificial stone pressing line according to claim 6, wherein: the stirring machine further comprises a driving gear and two driven gears, the driving gears are fixed on the chain stirring shaft in a one-to-one correspondence mode, the driven gears are rotatably connected with the supporting frame and are meshed with each other, and the driven gears are arranged between the two driving gears and are meshed with the two driving gears in a one-to-one correspondence mode.

8. An engineered stone pressing line as in any one of claims 1-7, wherein: the novel cloth distributing device is characterized in that first reinforcing ribs are arranged on the front side and the rear side of the cloth chamber, second reinforcing ribs are arranged on the upper side and the lower side of the cloth chamber, the positions of the second reinforcing ribs are staggered with the outlet of the stirring machine, and third reinforcing ribs are arranged at the positions, corresponding to the stirring machine, of the front side and the rear side of the cloth chamber.

9. An engineered stone pressing line as in any one of claims 1-7, wherein: and third lifting lugs are arranged on the front side surface and the rear side surface of the cloth chamber, which are close to the left side and the right side.

10. An engineered stone pressing line as in any one of claims 1-7, wherein: the rear side surface in the pressing chamber is provided with a fourth reinforcing rib, and a reinforcing angle plate is arranged at the joint of the left side surface and the right side surface in the pressing chamber and the upper side surface.