CN211389230U - Bamboo whip bending and setting machine - Google Patents
Bamboo whip bending and setting machine Download PDFInfo
- Publication number
- CN211389230U CN211389230U CN201920901848.XU CN201920901848U CN211389230U CN 211389230 U CN211389230 U CN 211389230U CN 201920901848 U CN201920901848 U CN 201920901848U CN 211389230 U CN211389230 U CN 211389230U
- Authority
- CN
- China
- Prior art keywords
- bamboo
- shaping
- bending
- wheel
- rhizome
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model relates to a bamboo article machining tool. The purpose provides a bamboo whip bending and setting machine, and this bamboo whip bending and setting machine should have convenient operation, the effectual, high characteristics of production efficiency of bending and setting. The technical scheme is as follows: a bamboo rhizome bending and setting machine is characterized in that: the machine comprises a frame, wherein a shaping mechanism for driving a bamboo rhizome to rotate, a guide mechanism for guiding the bamboo rhizome to bend, a first power mechanism for driving the shaping mechanism, a second power mechanism for driving the guide mechanism and an operation panel for controlling each power mechanism are respectively arranged on a platform of the frame; the shaping mechanism comprises a transmission shaft which can be positioned on the platform in a rotating way around a vertical axis, a shaping wheel which is detachably inserted and arranged at the top of the transmission shaft, and a buckle which is detachably inserted and arranged on the shaping wheel to clamp and press the bent bamboo rhizome to shape the bamboo rhizome; the shaping wheel is provided with a snap ring which can be sleeved with the bamboo whip to be positioned.
Description
Technical Field
The utility model relates to a bamboo article processing tool, in particular to a bamboo whip bending and setting machine.
Background
China is one of the most abundant countries of bamboo resources and has a long history of cultivation and use. The bamboo pole is the overground stem of the bamboo, and the bamboo rhizome is the underground stem of the bamboo; some bamboo rhizomes are longer than the deep soil, and some bamboo rhizomes creep on the ground surface; the bamboo penis under the soil takes root and buds on the bamboo penis section, can develop into new bamboo rhizome and bamboo shoot, and grows into a bamboo pole after coming out of the soil. Bamboo shoots growing on the ground surface cannot grow bamboo shoots, and the bamboo shoots are waste for bamboo gardens, but the bamboo shoots are sectional materials with unique shapes and have specific grains, so that the bamboo shoots are artware materials with unique shapes, and products manufactured by using the bamboo shoots are popular with domestic and foreign users.
A bamboo rhizome product which is popular at present is an umbrella handle in a hook shape, and the main processing steps are as follows: taking out the bamboo rhizome from the ground, cleaning, soaking in hot water at 80-90 ℃, heating for a period of time (20-30 minutes) to soften the bamboo rhizome, bending the bamboo rhizome into an umbrella handle shape by manpower, and finally drying and heating for 15-30 minutes in an environment at 120-160 ℃ to shape the bamboo rhizome. However, because the bamboo rhizome is hard, when the bamboo rhizome is bent by manpower, not only is a large amount of force consumed, but also the magnitude and angle of the applied force are difficult to grasp, the bamboo rhizome is easy to produce creases due to improper operation, and the bamboo rhizome with the creases becomes waste products.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough among the above-mentioned background art, provide a bamboo whip bending and setting machine, this bamboo whip bending and setting machine should have convenient operation, crooked effectual, the high characteristics of production efficiency of stereotyping.
The technical scheme of the utility model is that:
a bamboo rhizome bending and setting machine is characterized in that: the machine comprises a frame, wherein a shaping mechanism for driving a bamboo rhizome to rotate, a guide mechanism for guiding the bamboo rhizome to bend, a first power mechanism for driving the shaping mechanism, a second power mechanism for driving the guide mechanism and an operation panel for controlling each power mechanism are respectively arranged on a platform of the frame;
the shaping mechanism comprises a transmission shaft which can be positioned on the platform in a rotating way around a vertical axis, a shaping wheel which is detachably inserted and arranged at the top of the transmission shaft, and a buckle which is detachably inserted and arranged on the shaping wheel to clamp and press the bent bamboo rhizome to shape the bamboo rhizome; the shaping wheel is provided with a snap ring which can be sleeved with the bamboo whip to be positioned;
the guide mechanism comprises a guide rail fixed on the platform, a sliding table capable of horizontally sliding along the guide rail so as to be close to the shaping wheel, and a guide wheel rotatably positioned at the top of the sliding table; the rotating axes of the transmission shaft and the guide wheel are vertical; the shaping wheel and the guide wheel are arranged at the same horizontal position.
The upper part of the transmission shaft is provided with a boss protruding towards the outer diameter direction, and the boss is provided with a positioning shaft which is vertically arranged; the shaping wheel is provided with a center hole matched with the transmission shaft, a positioning hole matched with the positioning shaft and a buckling hole used for inserting a buckle.
The space contour between the clamping ring and the outer circumference surface of the shaping wheel is suitable for the diameter of the bamboo rhizome; after the buckle is inserted into the buckle hole, the space contour between the buckle and the outer circumferential surface of the shaping wheel is suitable for the diameter of the bamboo rhizome.
The buckle is the U-shaped, and forming mechanism still includes and is the crooked cardboard of arc with the buckle cooperation.
The central connecting line of the shaping wheel and the guide wheel is parallel to the length direction axis of the guide rail.
The axes of the central hole, the positioning hole and the buckling hole are parallel to each other.
The shaping mechanism and the guide mechanism are arranged above the platform; the first power mechanism and the second power mechanism are arranged below the platform.
The first power mechanism comprises a motor and a speed reducer used for transmitting the power of the motor to drive the transmission shaft; the operation panel is electrically connected with the motor.
The second power mechanism comprises an air cylinder for pushing the sliding table to translate, and the operating panel is electrically connected with an electromagnetic valve for controlling the air cylinder; or the second power mechanism comprises a pedal arranged below the platform and a brake cable connecting the pedal and the sliding table.
The utility model has the advantages that:
the utility model discloses utilize the crooked design of forming mechanism and guiding mechanism's cooperation realization bamboo whip, not only operate very conveniently, improved production efficiency, saved manpower and materials, can guarantee the processingquality of bamboo whip moreover, unified product quality, can also improve the yield, reduced manufacturing cost.
Drawings
Fig. 1 is a schematic front view of a first embodiment.
Fig. 2 is a second schematic front view (with a sizing wheel installed) of the first embodiment.
Fig. 3 is a schematic front view of the second embodiment.
Fig. 4 is a second schematic front view (with a sizing wheel installed) of the second embodiment.
Fig. 5 is a schematic top view of the sizing mechanism and the guiding mechanism of fig. 1.
Fig. 6 is a schematic top view of the setting mechanism and the guiding mechanism of fig. 2.
Fig. 7 is a schematic view of the second power mechanism of fig. 1.
Fig. 8 is one of schematic top views of the sizing wheel.
Fig. 9 is a second schematic top view of the sizing wheel (with the clip attached).
Fig. 10 is a schematic sectional view taken along the line a-a in fig. 8.
Fig. 11 is a schematic sectional view taken along the direction B-B in fig. 9.
Fig. 12 is a front view of the buckle.
Figure 13 is a front view schematic diagram of a card.
Figure 14 is a schematic view of the card in a right side view.
FIG. 15 is a schematic diagram of operation step one.
FIG. 16 is a schematic diagram of operation step two.
FIG. 17 is a schematic diagram of operation step three.
Fig. 18 is a schematic diagram of operation step four.
Fig. 19 is a schematic diagram of operation step five.
FIG. 20 is a schematic view of a finished bamboo whip.
Detailed Description
The present invention will be further described with reference to the drawings attached to the specification, but the present invention is not limited to the following embodiments.
As shown in fig. 1 and 3, a bamboo whip bending and setting machine includes a frame, a setting mechanism, a guiding mechanism, a first power mechanism, a second power mechanism, and an operation panel.
The shaping mechanism, the guide mechanism and the operation panel are arranged above a platform 1-1 of a rack (the rack is omitted in the figure for clarity), the shaping mechanism is used for driving the bamboo rhizome to rotate, and the guide mechanism is matched with the shaping mechanism to guide the bending of the bamboo rhizome. The first power mechanism and the second power mechanism are arranged below the platform of the rack, the first power mechanism is used for driving the shaping mechanism, and the second power mechanism is used for driving the guide mechanism. The operation panel is used for controlling each power mechanism.
The shaping mechanism comprises a transmission shaft 2, a shaping wheel 3, a buckle 5 and a clamping plate 9. Wherein: the transmission shaft is rotatably positioned on the platform through a transmission shaft bearing 2.3, the rotating axis of the transmission shaft is vertically arranged, the upper part of the transmission shaft is provided with a boss 2.1 protruding towards the outer diameter direction (the diameter of the boss is larger than that of the rotating shaft, and part of the transmission shaft at the upper part of the boss is used as a shaping wheel for positioning), the boss is provided with a vertically arranged positioning shaft 2.2, and the cylindrical shaping wheel can be inserted at the top of the transmission shaft; a central hole 3.1 is arranged at the axis of the sizing wheel, a positioning hole 3.2, a snap ring hole and a snap hole 3.3 which are parallel to the axis of the square central hole are arranged at the edge (the transmission shaft is inserted in the central hole of the sizing wheel, and the positioning shaft is inserted in the positioning hole); in addition, the edge of the shaping wheel can also rotationally position a snap ring (the snap ring is in a D shape, one straight edge of the snap ring is vertically inserted into a snap ring hole on the positioning wheel) along the rotating axis which is parallel to the axis of the shaping wheel, the space outline between the snap ring and the outer circumferential surface of the shaping wheel is suitable for the thickness (diameter) of the bamboo rhizome (the space between the snap ring and the shaping wheel into which the bamboo rhizome can be inserted is taken as the standard); the buckle is U-shaped, and a straight rod on one side of the buckle can be vertically inserted into the buckle hole; after the buckle is inserted into the buckle hole, the space outline between the buckle and the outer circumferential surface of the shaping wheel is matched with the thickness (diameter) of the bamboo rhizome (the space between the clamp ring and the shaping wheel into which the bamboo rhizome can be inserted is taken as the standard); the outer diameter of the shaping wheel is adjusted according to the bending degree of the processed bamboo rhizome. In addition, a clamping plate is also arranged and is curved in an arc shape, and the bending degree is matched with the outer circumferential surface of the bamboo rhizome; the lower surface of the platform is also provided with a travel switch 2.4 close to the transmission shaft, the transmission shaft is provided with a convex nail (omitted in the figure) matched with the travel switch, and when the transmission shaft rotates until the convex nail touches the travel switch, the motor is stopped.
The guide mechanism comprises a guide rail 6, a sliding table 7 and a guide wheel 8. Wherein: the guide rail is horizontally fixed on the platform, the sliding table is slidably positioned on the guide rail, the guide wheel is rotatably positioned at the top of the sliding table (a corresponding rotating shaft and a corresponding bearing are arranged on the sliding table, and are omitted in the drawing), the rotating axis of the guide wheel is vertically arranged, the guide wheel and the shaping wheel are arranged at the same horizontal position, and the connecting line of the center of the shaping wheel and the center of the guide wheel is parallel to the length direction axis of the guide rail. One end of the guide rail is fixed with the platform, and the other end of the guide rail is fixed with the outer ring of the transmission shaft bearing.
The first power mechanism comprises a motor 10 and a speed reducer 11 which are fixed below the platform, a rotating shaft of the motor is connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is connected with a transmission shaft. As shown in fig. 3, the second power mechanism includes a cylinder 12 fixed on the platform, a cylinder piston rod is fixed with the sliding table, and a telescopic direction of the cylinder piston rod is parallel to an axial line of the guide rail in the length direction; the guide rail is also sleeved with a spring (omitted in the figure), and two ends of the spring respectively support the platform and the outer ring of the bearing of the transmission shaft so as to provide power for resetting the sliding table. The operation panel is respectively and electrically connected with the motor and the cylinder, corresponding switches are arranged on the operation panel, and the operation panel is omitted in the drawing.
As shown in fig. 1, the second power mechanism is a wire pulling mechanism in a manual operation mode, and the mechanism comprises a pedal 13 arranged below the platform and a brake wire 14 connecting the pedal and the sliding table. As shown in fig. 7, the right end of the pedal is swingably positioned on the frame through a connecting piece 20, two ends of a leather sheath 14.1 of the brake cable are respectively fixed with the frame and the sliding table, and two ends of a brake cable (steel wire rope) 14.2 in the leather sheath are respectively fixed with the pedal and the frame; when the pedal is stepped on, the guide wheel can be pushed to approach the shaping wheel, and after the pedal is released, the guide wheel and the shaping wheel are separated under the action of a spring force and return to the original position.
The utility model discloses an operating procedure as follows:
1. selecting a sizing wheel with a proper size according to the required bending shape, installing a transmission shaft on the sizing wheel, enabling a clamping ring of the sizing wheel to face the guide wheel, and separating the guide wheel from the sizing wheel;
2. as shown in fig. 15, one end of the bamboo rhizome is horizontally inserted into the snap ring from between the shaping wheel and the guide wheel, and the segmented part of the bamboo rhizome is snapped into the snap ring;
3. as shown in fig. 16, the switch of the operation panel is pressed to start the cylinder (or the pedal is stepped on), the guide wheel approaches to the position of the shaping wheel and pushes against the bamboo rhizome, and the bamboo rhizome is bent and leans against the outer circumferential surface of the shaping wheel after being stressed;
4. as shown in fig. 17, the switch of the operation panel is pressed to start the motor, the bamboo rhizome is pulled by the clamp ring to move simultaneously when the shaping wheel rotates, and the bamboo rhizome is continuously bent along the outer circumferential surface of the shaping wheel due to the extrusion of the guide wheel (the guide wheel is driven by the bamboo rhizome to rotate simultaneously); the rotating direction of the guide wheel is opposite to that of the shaping wheel;
5. as shown in fig. 18, after the setting wheel rotates a certain angle (usually 3/4 circles, which can also be adjusted according to the situation), the travel switch is controlled to be triggered by the convex pin to automatically stop the motor, then the inner concave surface of the clamping plate is attached to the outer side of the bamboo whip, then the clamping plate is clamped by inserting the buckle (one straight rod of the U-shaped buckle is inserted into the buckle hole, the other straight rod blocks the outer convex surface of the clamping plate), and the buckle simultaneously fixes the bamboo whip on the setting wheel in a clamping manner; the clamp plate can keep the cylindrical surface shape of the bamboo rhizome, and the surface of the bamboo rhizome is prevented from being flattened (the appearance is influenced) or the outer surface of the bamboo rhizome is prevented from being scratched by the clamp;
6. pressing down a switch of the operation panel to withdraw the cylinder (or release the pedal), returning the guide wheel, taking down the shaping wheel with the bamboo rhizome (shown in figure 19) from the transmission shaft (heating, drying and shaping the shaping wheel with the bamboo rhizome), returning the shaping wheel, and preparing for the next processing.
In actual operation, a plurality of setting wheels, buckles and clamping plates are generally required to be prepared, the bamboo rhizome bending and setting machine is firstly used for fixing the bamboo rhizome on the setting wheels one by one in large batch, the bamboo rhizome with the setting wheels is dried simultaneously (the electric drying oven can be used for drying and setting), the setting wheels are dismounted after the bamboo rhizome is naturally cooled (the bamboo rhizome may rebound slightly at the moment), the bamboo rhizome is already in a bent shape, and then the umbrella handle can be manufactured after subsequent finishing processing.
Claims (9)
1. A bamboo rhizome bending and setting machine is characterized in that: the machine comprises a frame, wherein a shaping mechanism for driving a bamboo rhizome to rotate, a guide mechanism for guiding the bamboo rhizome to bend, a first power mechanism for driving the shaping mechanism, a second power mechanism for driving the guide mechanism and an operation panel for controlling each power mechanism are respectively arranged on a platform (1) of the frame;
the shaping mechanism comprises a transmission shaft (2) which can be positioned on the platform in a rotating way around a vertical axis, a shaping wheel (3) which is detachably inserted and arranged at the top of the transmission shaft, and a buckle (5) which is detachably inserted and arranged on the shaping wheel to clamp and press the bent bamboo rhizome to shape the bamboo rhizome; a clamping ring (4) which can be sleeved with the bamboo whip to be positioned is arranged on the shaping wheel;
the guide mechanism comprises a guide rail (6) fixed on the platform, a sliding table (7) which can horizontally slide along the guide rail so as to be close to the shaping wheel, and a guide wheel (8) which can be rotatably positioned at the top of the sliding table; the rotating axes of the transmission shaft and the guide wheel are vertical; the shaping wheel and the guide wheel are arranged at the same horizontal position.
2. The bamboo whip bending setter of claim 1, wherein: the upper part of the transmission shaft is provided with a boss (2.1) protruding towards the outer diameter direction, and the boss is provided with a positioning shaft (2.2) which is vertically arranged; the shaping wheel is provided with a center hole (3.1) matched with the transmission shaft, a positioning hole (3.2) matched with the positioning shaft and a buckling hole (3.3) used for inserting a buckle.
3. The bamboo whip bending setter of claim 2, wherein: the space contour between the clamping ring and the outer circumference surface of the shaping wheel is suitable for the diameter of the bamboo rhizome; after the buckle is inserted into the buckle hole, the space contour between the buckle and the outer circumferential surface of the shaping wheel is suitable for the diameter of the bamboo rhizome.
4. The bamboo whip bending setter of claim 3, wherein: the buckle is U-shaped, and the shaping mechanism still includes cardboard (9) that is the arc bending with buckle cooperation.
5. The bamboo whip bending setter of claim 4, wherein: the central connecting line of the shaping wheel and the guide wheel is parallel to the length direction axis of the guide rail.
6. The bamboo whip bending setter of claim 5, wherein: the axes of the central hole, the positioning hole and the buckling hole are parallel to each other.
7. The bamboo whip bending setter of claim 6, wherein: the shaping mechanism and the guide mechanism are arranged above the platform; the first power mechanism and the second power mechanism are arranged below the platform.
8. The bamboo whip bending setter of claim 7, wherein: the first power mechanism comprises a motor (10) and a speed reducer (11) used for transmitting the power of the motor to drive the transmission shaft; the operation panel is electrically connected with the motor.
9. The bamboo whip bending setter of claim 8, wherein: the second power mechanism comprises a cylinder (12) for pushing the sliding table to translate, and the operation panel is electrically connected with the cylinder; or the second power mechanism comprises a pedal (13) arranged below the platform and a brake cable (14) connecting the pedal and the sliding table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920901848.XU CN211389230U (en) | 2019-06-14 | 2019-06-14 | Bamboo whip bending and setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920901848.XU CN211389230U (en) | 2019-06-14 | 2019-06-14 | Bamboo whip bending and setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211389230U true CN211389230U (en) | 2020-09-01 |
Family
ID=72225746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920901848.XU Active CN211389230U (en) | 2019-06-14 | 2019-06-14 | Bamboo whip bending and setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211389230U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202654A (en) * | 2019-06-14 | 2019-09-06 | 临安市潜东竹木工艺品有限公司 | A kind of bamboo whip bend fixing machine |
-
2019
- 2019-06-14 CN CN201920901848.XU patent/CN211389230U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202654A (en) * | 2019-06-14 | 2019-09-06 | 临安市潜东竹木工艺品有限公司 | A kind of bamboo whip bend fixing machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211389230U (en) | Bamboo whip bending and setting machine | |
| CN202219306U (en) | Bending jig for pin of electronic device | |
| CN207533889U (en) | A kind of spring hot rolling heating unit | |
| CN110667021A (en) | Carbon composite material flattening and forming device and using method thereof | |
| CN110202654A (en) | A kind of bamboo whip bend fixing machine | |
| CN202168509U (en) | Vamp anti-loosening mechanism of vamp steaming setting machine | |
| CN109703843B (en) | Multiunit incense coil machine | |
| CN208929441U (en) | A kind of follow-on iron picture production welder based on carbon fibre material | |
| CN204509825U (en) | A kind of Tang Dai mechanism | |
| CN204509673U (en) | A kind of ribbon feeding mechanism | |
| CN201676922U (en) | Corner truing machine for fan blade framework | |
| CN202514654U (en) | Wig reforming machine | |
| CN203541361U (en) | 9-shaped bend device for Christmas tree | |
| CN202343836U (en) | Forming die for drawing out and finishing axial forgings | |
| CN207100666U (en) | A kind of new cap presser | |
| CN101444888B (en) | Assembly machine for coil pipe duct | |
| CN219401837U (en) | Curved flower device of fireplace decoration | |
| CN214521888U (en) | Constant temperature heating plastic uptake machine | |
| CN112024790B (en) | Bending device of bent pipe spring | |
| CN205551220U (en) | Corrosion resistant plate coining mill | |
| CN217378406U (en) | Segmented hot-press forming device for plant fiber molding tableware | |
| CN220030559U (en) | Extrusion forming device of environment-friendly bamboo wood fiber board | |
| CN105150548B (en) | Automatic large groove forming machine and automatic groove forming method | |
| CN210023568U (en) | Bent frame finishing device | |
| CN215746310U (en) | Sand core pressing device of hot die method pipe casting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |