CN211387138U - Automatic feeding and discharging system for iron core column shearing transverse shearing line - Google Patents
Automatic feeding and discharging system for iron core column shearing transverse shearing line Download PDFInfo
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- CN211387138U CN211387138U CN201922163637.3U CN201922163637U CN211387138U CN 211387138 U CN211387138 U CN 211387138U CN 201922163637 U CN201922163637 U CN 201922163637U CN 211387138 U CN211387138 U CN 211387138U
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Abstract
The utility model relates to an automatic feeding and discharging system for a shearing and transverse shearing line of a core limb, which comprises a transverse guide rail, wherein a longitudinal guide rail vertical to the transverse guide rail is arranged on the side edge of the transverse guide rail, a primary car moving along the transverse guide rail is arranged on the transverse guide rail, and a secondary car is arranged on the primary car through a small guide rail; a turntable is rotatably arranged on the sub-vehicle through a gear assembly, a cross arm for hanging and installing an electrical steel coil is arranged above the turntable, a small guide rail at the bottom of the sub-vehicle and a longitudinal guide rail are positioned on the same plane, and the sub-vehicle moves along the longitudinal guide rail; under the drive of the gear assembly, the cross arm rotates by taking the rotating shaft as a center, and under the control of an external control system, the cross arm moves on the longitudinal guide rail along with the sub-vehicle and moves on the transverse guide rail along with the main vehicle together with the sub-vehicle, so that reciprocating interaction is carried out between the stereoscopic warehouse and the unreeling machine I or the unreeling machine II, and the feeding or the blanking of the electrical steel coil is completed. The utility model discloses an automatic material loading or unloading of the last electric steel coil of strip of unreeling machine has reduced the damage in coil stock transportation process, has improved production efficiency greatly.
Description
Technical Field
The utility model belongs to the technical field of electrician's steel sheet production facility technique and specifically relates to a horizontal trimming automatic feeding system of unloading is cuted to core limb.
Background
Electrical steel, also known as silicon steel, is a ferrosilicon soft magnetic alloy with very low carbon content, typically 0.5 to 4.5% silicon content. The transformer iron core is formed by laminating silicon steel sheets and is one of important components of the transformer. The production process of the transformer iron core needs to carry out a transverse shearing process on the silicon steel coil, the silicon steel coil is subjected to transverse shearing to form silicon steel sheets, a plurality of silicon steel sheets are stacked to form an iron core column, and the iron core column is conveyed among the processes.
Among the prior art, the mode of adopting the driving handling usually transports the silicon steel coil from the warehouse to the horizontal trimming and accomplish the material loading in order to produce, and this material loading mode degree of automation is low, and dangerous big to work efficiency is low, extravagant manual work. On the other hand, the silicon steel coil is loaded in a travelling crane lifting mode, the silicon steel coil is also damaged in the lifting and transporting process, and the electromagnetic performance of the silicon steel coil is even influenced.
SUMMERY OF THE UTILITY MODEL
The applicant aims at the defects in the prior art and provides the automatic feeding and discharging system for the core limb shearing cross shearing line, which is reasonable in structure, so that the automatic feeding or discharging of the electrical steel coil is realized, the working efficiency is greatly improved, the labor is saved, and the conveying quality of the electrical steel coil is ensured.
The utility model discloses the technical scheme who adopts as follows:
an automatic feeding and discharging system for a core limb shearing transverse shearing line comprises a transverse guide rail, wherein a longitudinal guide rail perpendicular to the transverse guide rail is arranged on the side edge of the transverse guide rail, a primary vehicle moving along the transverse guide rail is arranged on the transverse guide rail, and a secondary vehicle is arranged on the primary vehicle; the sub-trolley is rotatably provided with a cross arm for hanging and installing an electrical steel coil, and the bottom of the sub-trolley and the longitudinal guide rail are positioned on the same plane and move along the same plane.
As a further improvement of the above technical solution:
the cross section of the female car is of a U-shaped structure, small guide rails parallel to the side walls of the female car are installed on two sides of the bottom surface of the female car, the secondary car is installed on the two small guide rails, and the small guide rails are parallel to the longitudinal guide rails and are located in the same plane.
The sub-vehicle is rotatably provided with a rotary table through a gear assembly, the middle of the rotary table is provided with a rotary shaft, the top end of the rotary shaft is provided with a cross arm, and the gear assembly drives the rotary table to rotate relative to the sub-vehicle under the driving of an external motor so as to drive the cross arm to rotate.
The cross arm comprises a cross seat fixedly mounted with the rotating shaft, a group of cantilevers are respectively mounted on four side faces of the cross seat, and the single group of cantilevers are used for hanging the electrical steel coil.
Two symmetrical cantilevers form a group, and the tops of the single cantilevers are both arranged into an inclined plane structure or a round angle structure.
Hydraulic devices are arranged between the single group of cantilevers and the sub-vehicle; the hydraulic device is obliquely and fixedly arranged on the sub-vehicle, and the output end of the hydraulic device is fixedly arranged at the bottom of the cantilever.
The gear assembly comprises a large gear and a small gear which are meshed with each other, the large gear is positioned between the sub-vehicle and the rotary table, the large gear is fixedly arranged at the bottom of the rotary table, the bottom of the rotary shaft sequentially penetrates through the rotary table and the large gear, and the bottom end of the rotary shaft is rotatably connected with the sub-vehicle through a bearing; the pinion is driven to rotate by an external motor.
The sub-vehicle positioned outside the rotary table is also provided with a locking device; the locking device comprises a pin shaft which is rotatably connected with the sub-vehicle, a supporting rod is fixedly arranged at the upper end of the pin shaft, and a bulge is fixedly arranged on the side edge of the supporting rod; a plurality of notches are uniformly formed in the edge of the rotary table along the circumferential direction, and the protrusion is clamped and matched with one of the notches.
The outsides of two ends of the transverse guide rail are respectively provided with a first unreeling machine and a second unreeling machine; and a stereoscopic warehouse is arranged outside the end head of the longitudinal guide rail.
The utility model has the advantages as follows:
the utility model has compact and reasonable structure and convenient operation, and drives the cross arm to rotate by taking the rotating shaft as the center through the gear assembly; under the control of an external control system, the cross arm moves on the longitudinal guide rail along with the sub-vehicle and moves on the transverse guide rail along with the main vehicle together with the sub-vehicle, so that the interaction between the stereoscopic warehouse and the unreeling machine I or unreeling machine II is realized, the automatic feeding or blanking of the electrical steel coil is realized, the automation degree is high, the working efficiency is improved, the error caused by manual operation is avoided, the quality of the electrical steel coil in the conveying process is ensured, and the working safety is ensured.
The utility model discloses still include following advantage:
the locking device is provided with a boss which is matched with a notch on the edge of the rotary table in a clamping manner and is used for accurately positioning and correcting the rotation angle of the rotary table so as to ensure the accuracy of the rotation angle of the cross arm and ensure the stability of the electrical steel coil in the feeding and blanking process;
the cantilevers on the cross arm are used for bearing the electrical steel coils, each group of cantilevers can be used for placing a plurality of electrical steel coils at the same time, and the four groups of cantilevers can simultaneously work to participate in the feeding or blanking process through the rotation of the rotary table, so that the working efficiency is further improved;
the top of the cantilever is arranged to be an inclined plane structure or a round angle structure so as to increase the stability of the electrical steel coil during hanging and installation and effectively reduce the damage of the electrical steel coil in the conveying process;
hydraulic devices are arranged between the single group of cantilevers and the sub-trolley and provide supporting force for the cantilevers so as to reduce or even prevent the deformation of the cantilevers when the weight of the suspended electrical steel coil is too large.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Fig. 3 is a top view of fig. 1.
Fig. 4 is a schematic cross-sectional view of the cantilever of the present invention when it is mounted on an electrical steel coil.
Fig. 5 is a schematic view of the installation of the turntable and the gear set according to the present invention.
Fig. 6 is the installation schematic diagram of the locking device and the turntable of the present invention.
Fig. 7 is a schematic view of the material taking from the stereoscopic warehouse according to the present invention.
Fig. 8 is a schematic view of the state of the feeding and conveying process of the present invention.
Fig. 9 is a schematic view of the state of the feeding-to-unreeling machine of the present invention.
Wherein: 1. a transverse guide rail; 2. carrying out primary vehicle; 3. a sub-vehicle; 4. a bull gear; 5. a turntable; 6. a rotating shaft; 7. a cantilever; 8. a hydraulic device; 9. a cross seat; 10. a pinion gear; 11. a first unreeling machine; 12. a second unreeling machine; 13. a locking device; 14. a longitudinal guide rail; 15. a stereoscopic warehouse; 16. electrical steel coils; 21. a small guide rail; 501. a recess; 1301. a pin shaft; 1302. a strut; 1303. and (4) protruding.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1 and 3, the automatic feeding and discharging system for shearing, cross cutting and line shearing of a core limb of the embodiment includes a transverse guide rail 1, a longitudinal guide rail 14 perpendicular to the transverse guide rail 1 is installed on a side edge of the transverse guide rail 1, a primary car 2 moving along the transverse guide rail 1 is installed on the transverse guide rail 1, and a secondary car 3 is installed on the primary car 2; the sub-vehicle 3 is rotatably provided with a cross arm for hanging the electrical steel coil 16, and the bottom of the sub-vehicle 3 and the longitudinal guide rail 14 are positioned on the same plane and move along the same plane.
The cross section of the primary vehicle 2 is of a U-shaped structure, small guide rails 21 parallel to the side walls of the primary vehicle 2 are arranged on two sides of the inner bottom surface of the primary vehicle 2, as shown in fig. 2, the secondary vehicle 3 is arranged on the two small guide rails 21, and the small guide rails 21 are parallel to the longitudinal guide rails 14 and are positioned in the same plane.
The sub-vehicle 3 is provided with a rotary table 5 through a gear assembly in a rotating mode, the middle of the rotary table 5 is provided with a rotary shaft 6, the top end of the rotary shaft 6 is provided with a cross arm, the gear assembly drives the rotary table 5 to rotate relative to the sub-vehicle 3 under the driving of an external motor, and then the cross arm is driven to rotate.
The cross arm comprises a cross seat 9 fixedly mounted with the rotating shaft 6, a group of cantilevers 7 are respectively mounted on four side surfaces of the cross seat 9, and the single group of cantilevers 7 are hung with an electrical steel coil 16; a plurality of electrical steel coils 16 can be placed on each group of cantilevers 7 at the same time, and the four groups of cantilevers 7 can work simultaneously to participate in the feeding or blanking process through the rotation of the rotary table 5, so that the working efficiency is further improved.
As shown in fig. 4, two symmetrical cantilevers 7 form a group, and the top of each cantilever 7 is set to be an inclined plane structure or a rounded angle structure, so as to increase the stability of the electrical steel coil 16 during hanging and installation and effectively reduce the damage of the electrical steel coil 16 during transportation.
As shown in fig. 5, the gear assembly comprises a gearwheel 4 and a pinion 10 which are meshed with each other, the gearwheel 4 is positioned between the sub-vehicle 3 and the turntable 5, the gearwheel 4 is fixedly arranged at the bottom of the turntable 5, the bottom of the rotating shaft 6 sequentially penetrates through the turntable 5 and the gearwheel 4, and the bottom end of the rotating shaft 6 is rotatably connected with the sub-vehicle 3 through a bearing; pinion 10 is driven in rotation by an external motor.
As shown in fig. 6, the sub-cart 3 located outside the turntable 5 is further provided with a locking device 13; the locking device 13 comprises a pin roll 1301 rotationally connected with the sub-vehicle 3, a support rod 1302 is fixedly arranged at the upper end of the pin roll 1301, and a bulge 1303 is fixedly arranged on the side edge of the support rod 1302; a plurality of notches 501 are uniformly formed in the edge of the rotary table 5 along the circumferential direction, and the bulge 1303 is in clamping fit with one of the notches 501; the protrusion 1303 on the locking device 13 is in clamping fit with the notch 501 on the edge of the rotary table 5, and is used for accurately positioning and correcting the rotation angle of the rotary table 5, so that the accuracy of the rotation angle of the cross arm is guaranteed, and the stability of the electrical steel coil 16 in the feeding and discharging processes is guaranteed.
The outsides of two ends of the transverse guide rail 1 are respectively provided with a first unreeling machine 11 and a second unreeling machine 12; the longitudinal rails 14 are externally disposed at the ends thereof as a stereoscopic warehouse 15.
The working method of the automatic feeding and discharging system for the core limb shearing transverse shearing line comprises the following steps:
the first step is as follows: the main car 2 moves along the transverse guide rails 1 under the control of an external control system until the small guide rails 21 on the main car 2 are aligned with the longitudinal guide rails 14, the external control system controls the sub-cars 3 to move from the small guide rails 21 to the longitudinal guide rails 14, the cars move along the longitudinal guide rails 14 to the stereoscopic warehouse 15, and the external stacker takes out the electrical steel coils 16 from the stereoscopic warehouse 15 and places the electrical steel coils on one group of cantilevers 7 of the cross arms, as shown in fig. 7;
the second step is that: the sub-vehicle 3 drives the cross arm hung with the electrical steel coil 16 to move reversely along the longitudinal guide rail 14, and the sub-vehicle 3 moves from the longitudinal guide rail 14 to the small guide rail 21, namely the sub-vehicle 3 returns to the main vehicle 2;
the third step: the small gear 10 is driven by an external motor to rotate clockwise to drive the large gear 4 to rotate anticlockwise, and the rotary table 5 and the cross arm rotate anticlockwise; when the cross arm rotates by 90 degrees, namely the cantilever 7 hung with the electrical steel coil 16 is changed from the longitudinal direction to the transverse direction, the cantilever 7 is right opposite to the unreeling machine I11 at the end of the transverse guide rail 1, as shown in fig. 8;
the fourth step: the pin 1301 is controlled by an external control system to rotate, the protrusion 1303 and the support rod 1302 rotate together by taking the pin 1301 as a center until the protrusion 1303 is clamped into the notch 501 at the edge of the rotary table 5, and therefore the locking device 13 accurately positions the rotation angle of the rotary table 5;
the fifth step: the primary car 2 moves along the transverse guide rail 1 towards the unreeling machine I11 under the control of the external control system until the cantilever 7 is close to the unreeling machine I11, the electrical steel coil 16 is interacted from the cantilever 7 to the unreeling machine I11 under the control of the external control system, and then the feeding of the electrical steel coil 16 on the unreeling machine I11 is completed, as shown in FIG. 9;
thirdly, the small and medium gears 10 rotate anticlockwise to drive the large gear 4, the rotary table 5 and the cross arm to rotate clockwise, so that the cantilever 7 faces the unreeling machine II 12; in the fifth step, the mother vehicle 2 moves towards the second unreeling machine 12, so that the feeding of the electric steel coil 16 on the second unreeling machine 12 is realized;
and the discharging of the unreeling machine I11 or the unreeling machine II 12 is realized in the reverse way of the feeding step.
The utility model is simple in operation convenient, degree of automation is high, has realized that the electrician's coil of strip is at stereoscopic warehouse and the automatic material loading or the unloading of unreeling machine one or unreeling between the machine two, has replaced artifical handling operation, has improved work efficiency, has ensured personnel's safety.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made within the scope of the invention.
Claims (9)
1. The utility model provides a horizontal trimming automatic feeding system of unloading is cuted to iron-cored column which characterized in that: the device comprises a transverse guide rail (1), a longitudinal guide rail (14) vertical to the transverse guide rail (1) is installed on the side edge of the transverse guide rail (1), a primary vehicle (2) moving along the transverse guide rail (1) is installed on the transverse guide rail (1), and a secondary vehicle (3) is installed on the primary vehicle (2); the sub-trolley (3) is rotatably provided with a cross arm for hanging an electrical steel coil (16), and the bottom of the sub-trolley (3) and the longitudinal guide rail (14) are located on the same plane and move along the same plane.
2. The automatic loading and unloading system for the shear line of the iron core column according to claim 1, wherein: the cross section of female car (2) is U type structure, the both sides of bottom surface are installed rather than parallel little guide rail (21) of lateral wall in female car (2), install on two little guide rail (21) sub-car (3), little guide rail (21) are parallel and are located the coplanar with longitudinal rail (14).
3. The automatic loading and unloading system for the shear line of the iron core column according to claim 1, wherein: the improved bicycle is characterized in that a rotary table (5) is rotatably mounted on the sub-bicycle (3) through a gear assembly, a rotary shaft (6) is mounted in the middle of the rotary table (5), a cross arm is mounted at the top end of the rotary shaft (6), and the gear assembly drives the rotary table (5) to rotate relative to the sub-bicycle (3) under the driving of an external motor so as to drive the cross arm to rotate.
4. The automatic loading and unloading system for the shear line of the iron core column according to claim 3, wherein: the cross arm comprises a cross seat (9) fixedly mounted with the rotating shaft (6), a group of cantilevers (7) are mounted on four side faces of the cross seat (9) respectively, and the single group of cantilevers (7) are used for hanging an electrical steel coil (16).
5. The automatic loading and unloading system for the shear line of the iron core column according to claim 4, wherein: two symmetrical cantilevers (7) form a group, and the tops of the single cantilevers (7) are both arranged into an inclined plane structure or a round angle structure.
6. The automatic loading and unloading system for the shear line of the iron core column according to claim 4, wherein: hydraulic devices (8) are arranged between the single group of cantilevers (7) and the sub-vehicle (3); the hydraulic device (8) is obliquely and fixedly arranged on the sub-vehicle (3), and the output end of the hydraulic device (8) is fixedly arranged at the bottom of the cantilever (7).
7. The automatic loading and unloading system for the shear line of the iron core column according to claim 3, wherein: the gear assembly comprises a large gear (4) and a small gear (10) which are meshed with each other, the large gear (4) is located between the sub-trolley (3) and the rotary table (5), the large gear (4) is fixedly installed at the bottom of the rotary table (5), the bottom of the rotating shaft (6) sequentially penetrates through the rotary table (5) and the large gear (4), and the bottom end of the rotating shaft (6) is rotatably connected with the sub-trolley (3) through a bearing; the pinion (10) is driven to rotate by an external motor.
8. The automatic loading and unloading system for the shear line of the iron core column according to claim 3, wherein: a locking device (13) is also arranged on the sub-trolley (3) positioned at the outer side of the rotary table (5); the locking device (13) comprises a pin shaft (1301) rotatably connected with the sub-vehicle (3), a support rod (1302) is fixedly arranged at the upper end of the pin shaft (1301), and a bulge (1303) is fixedly arranged on the side edge of the support rod (1302); a plurality of notches (501) are uniformly formed in the edge of the rotary table (5) along the circumferential direction, and the protrusion (1303) is in clamping fit with one notch (501).
9. The automatic loading and unloading system for the shear line of the iron core column according to claim 1, wherein: a first unreeling machine (11) and a second unreeling machine (12) are respectively arranged outside two ends of the transverse guide rail (1); and a stereoscopic warehouse (15) is arranged outside the end head of the longitudinal guide rail (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922163637.3U CN211387138U (en) | 2019-12-05 | 2019-12-05 | Automatic feeding and discharging system for iron core column shearing transverse shearing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922163637.3U CN211387138U (en) | 2019-12-05 | 2019-12-05 | Automatic feeding and discharging system for iron core column shearing transverse shearing line |
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| Publication Number | Publication Date |
|---|---|
| CN211387138U true CN211387138U (en) | 2020-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922163637.3U Active CN211387138U (en) | 2019-12-05 | 2019-12-05 | Automatic feeding and discharging system for iron core column shearing transverse shearing line |
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| CN (1) | CN211387138U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023154398A1 (en) * | 2022-02-09 | 2023-08-17 | Felix Sorkin | Automated systems and methods for post-tension tendon manufacture and coiling |
-
2019
- 2019-12-05 CN CN201922163637.3U patent/CN211387138U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023154398A1 (en) * | 2022-02-09 | 2023-08-17 | Felix Sorkin | Automated systems and methods for post-tension tendon manufacture and coiling |
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