CN211371169U - Two keep off derailleur structure - Google Patents
Two keep off derailleur structure Download PDFInfo
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- CN211371169U CN211371169U CN201921461980.XU CN201921461980U CN211371169U CN 211371169 U CN211371169 U CN 211371169U CN 201921461980 U CN201921461980 U CN 201921461980U CN 211371169 U CN211371169 U CN 211371169U
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- gear
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Abstract
The utility model provides a two-gear transmission structure, which comprises an input shaft, an output shaft, a switching type double clutch and a shell; the input shaft, the output shaft and the switching type double clutch are arranged in a shell, the input end of the input shaft protrudes out of the shell, the output end of the output shaft protrudes out of the shell, the input shaft is provided with a first input gear and a second input gear, and the output shaft is provided with a first output gear and a second output gear; the first input gear and the first output gear are meshed with each other, and the second input gear and the second output gear are meshed with each other; the switching double clutch is disposed between the first input gear and the second input gear. The utility model discloses realize quick fender position transform's purpose, very big improvement the practicality of derailleur.
Description
Technical Field
The utility model relates to a derailleur field especially relates to a two keep off derailleur structures.
Background
The transmission is a set of transmission devices for coordinating the rotational speed of the engine and/or the motor with the actual running speed of the wheels for optimum performance of the engine and/or the motor. The transmission may produce different gear ratios between the engine and/or the electric machine and the wheels during vehicle travel. However, in the second gear of the existing vehicle, the second gear of the second gear transmission needs to be engaged through two sets of gear sets, so as to achieve the purpose of changing between two gears, and the power transmission path of the second gear of the existing vehicle does not have the unique phenomenon of gear conflict, and most of the gear shifting mechanisms are synchronizers or shifting fork structures, so that the existing transmission has a large volume, and when the gear shifting is performed, the time gap of the gear shifting is long.
SUMMERY OF THE UTILITY MODEL
Therefore, a two-gear transmission structure is needed to be provided, and the problems that a transmission path of an existing transmission for changing gears is not unique and is long in time are solved.
In order to achieve the above object, the inventor provides a two-gear transmission structure, which comprises an input shaft, an output shaft, a switching type double clutch and a shell;
the input shaft, the output shaft and the switching type double clutch are arranged in a shell, the input end of the input shaft protrudes out of the shell, the output end of the output shaft protrudes out of the shell, the input shaft is provided with a first input gear and a second input gear, and the output shaft is provided with a first output gear and a second output gear; the first input gear and the first output gear are meshed with each other, and the second input gear and the second output gear are meshed with each other;
the switching double clutch is arranged between the first input gear and the second input gear;
the switching type double clutch comprises a first clutch block, a second clutch block and a piston unit, wherein the first clutch block is arranged between the piston unit and a first input gear, the second clutch block is arranged between the piston unit and a second input gear, and the piston unit is used for driving the first clutch block or the second clutch block to be in clutch.
Further, the tooth ratio of the first input gear to the first output gear is greater than or less than the tooth ratio of the second input gear to the second output gear.
Furthermore, an input shaft hole and an output shaft hole are arranged on the shell, the input shaft hole is positioned on one side wall of the shell, the output shaft hole is positioned on the other side wall opposite to the input shaft hole, and the central axis of the input shaft hole and the central axis of the output shaft hole are arranged in parallel; the power input end of the input shaft is sleeved in the input shaft hole, and the power output end of the output shaft is sleeved in the output shaft hole.
Further, the input shaft hole is provided with a first dustproof cover, and the output shaft hole is provided with a second dustproof cover.
Furthermore, the piston unit comprises a double-end piston body, a cavity, a first hydraulic control unit and a second hydraulic control unit, a first oil inlet and a second oil inlet are formed in the cavity, the first hydraulic control unit is connected with the first oil inlet, the second hydraulic control unit is connected with the second oil inlet, the first hydraulic control unit and the second hydraulic control unit are used for driving the double-end piston body to move, and the double-end piston body is used for performing clutch driving on the first clutch block or the second clutch block.
Further, the cross section of double-end piston body is the I shape, the double-end piston body includes sealing ring, drive ring and go-between, the go-between sets up between sealing ring and drive ring.
Further, the cavity is provided with a piston groove, an engaging groove is formed in the outer wall of one side of the cavity, a notch is formed between the engaging groove and the piston groove, the sealing ring is arranged in the piston groove, the driving ring is located in the engaging groove, and the connecting ring is located in the notch.
Further, the first clutch block includes a first set of friction plates and the second clutch block includes a second set of friction plates.
Different from the prior art, the technical scheme inputs power from the input shaft, and controls the power of the input shaft to be input from the first input gear or the second input gear through the switching type double clutch, so that the first input gear and the first output gear are meshed with each other to drive the output shaft to rotate, or the second input gear and the second output gear are meshed with each other to drive the output shaft to rotate. The two gears are switched by the transmission of the two pairs of gears, and the gears are switched quickly.
Drawings
FIG. 1 is a block diagram of a two speed transmission configuration in accordance with one embodiment;
FIG. 2 is a cross-sectional view of a dual shift clutch for a two speed transmission configuration in accordance with an exemplary embodiment;
FIG. 3 is a partial schematic view of a dual shift clutch for a two speed transmission configuration in accordance with an exemplary embodiment;
FIG. 4 is a schematic diagram of a double-ended piston body of a two-speed transmission configuration in accordance with an exemplary embodiment.
Description of reference numerals:
10. an input shaft;
11 a first input gear;
20. an output shaft;
21. a first output gear;
12. a second input gear; 22. a second output gear;
50. a switching type double clutch;
501. a first clutch block; 502. a second clutch block; 503. a piston unit;
5031. a double-ended piston body; 5032. a cavity; 5033. a first hydraulic control unit;
5034. a second hydraulic control unit; 5035. a first oil inlet; 5036. a second oil inlet;
5037. a piston groove; 5038. a clutch groove; 5039. a notch;
5011. a first friction plate set; 5021. a second friction plate set;
50311. a seal ring; 50312. a drive ring; 50313. a connecting ring;
40. a housing;
41. an input shaft hole; 42 an input shaft support end shaft hole; 43 output shaft support end shaft hole 44, output shaft hole;
431. an end cap; 411. a first dust cover; 411. a second dust cover;
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
Referring to fig. 1 to 4, the present embodiment provides a two-gear transmission structure, which includes an input shaft 10, an output shaft 20, a switching dual clutch 50 and a housing 40; the input shaft, the output shaft and the switching type double clutch are arranged in a shell, and the input end of the input shaft protrudes out of the shell and can be connected with an engine. The output end of the output shaft protrudes out of the shell, and the output end of the output shaft and the first output gear or the second output gear are on the same axis and can be connected with wheels to drive the wheels to rotate. In this embodiment, two gear sets are provided, which are: the gear sets of the first input gear 11 and the first output gear 21, the gear sets of the second input gear 12 and the second output gear 22, and the tooth number ratios of the two gear sets are different, so that the power input and output by the transmission is changed, and the purpose of gear shifting is achieved. The power of the input shaft can be transmitted to the output shaft through the first input gear, the first output gear or the second input gear, the second output gear and output to the wheels. The corresponding transmission is manufactured through the transmission structure, can be applied to mine cars and can also be applied to cars, trucks, buses or buses and the like, the effect of occupying smaller car body volume is achieved, the practicability of the transmission structure is improved, and the production cost of the vehicles is reduced.
In the embodiment, power is input from the input shaft 10, so that the first input gear 11 or the second input gear 12 can be driven to rotate along with the input shaft. The first input gear 11 and the second input gear 12 are controlled by using the switching double clutch 50, that is, the switching double clutch 50 can control one of the first input gear 11 or the second input gear 12 to input power. Thereby controlling the first output gear 21 or the second output gear 22 to perform power output. The switching of two gears is realized through the transmission of two pairs of gears, the control switching of the switching type double clutch 50 is realized, the purpose of zero-time waiting during gear shifting is achieved, and the practicability and the reliability of the transmission are greatly improved.
In the present embodiment, the dual switching clutch includes a first clutch block 501, a second clutch block 502, and a piston unit 503. Thus, the path for the first gear is: when the switching type double clutch 50 selects the first clutch block 501 to input power, the first clutch block 501 controls the first input gear 11 to be in a closed state, and the second clutch block 502 controls the second input gear 12 to be in a separated state, so that the power of the input shaft 10 is transmitted to the output shaft 20 by the mutual meshing of the first input gear 11 and the first output gear 21, and the output shaft 20 is driven to rotate; a power transmission path of the first gear is formed.
Similarly, the path of the second gear is as follows: when the switching type double clutch 50 selects the second clutch block 502 to input power, the first clutch block 501 controls the first input gear 11 to be in a disengaged state, and the second clutch block 502 controls the second input gear 12 to be in an engaged state, so that the power of the input shaft 10 is transmitted to the output shaft 20 by the mutual engagement of the second input gear 12 and the second output gear 22, and the output shaft 20 is driven to rotate; a power transmission path of the second gear is formed.
The switching type dual clutch 50 in this embodiment includes a first clutch block 501, a second clutch block 502 and a piston unit 503, wherein the piston unit includes a double-headed piston body 5031, a cavity 5032, a first hydraulic control unit 5033 and a second hydraulic control unit 5034, a piston groove 5037 is formed in the cavity 5032, a clutch groove 5038 is formed in the outer wall of one side of the cavity 5032, a notch 5039 is formed between the clutch groove 5038 and the piston groove 5037, a first oil inlet 5035 is formed at one end of the piston groove 5037, and a second oil inlet 5036 is formed at the other end of the piston groove 5037. One end of the first clutch piece 501 is provided with a first friction piece set 5011, and one end of the second clutch piece 502 is provided with a second friction piece set 5021. Therefore, by driving the double-headed piston body 5031 to move in the piston groove 5037, the double-headed piston body 5031 drives the first friction plate group 5011 or the second friction plate group 5021, so that one of the first friction plate group 5011 or the second friction plate group 5021 is combined with the other and separated from the other, and the switching type dual clutch 50 can simultaneously control the mutual exclusion switching of the two gear pairs.
In this embodiment, the first friction plate set 5011 and the second friction plate set 5021 are arranged in the same structure, and the components may be a friction plate and a steel plate or a friction plate and a friction plate, which are described as an example in this embodiment. Mounting the friction plate on the clutch block, and mounting the steel sheet on the outer side surface of the cavity 5032; on the contrary, the friction plate can be installed on the outer side surface of the cavity 5032, and the steel sheet is installed on the clutch block, so as to form the mutual contact friction effect between the friction plate and the steel sheet, thereby performing the clutch operation on the gear connected on the clutch block.
The double-headed piston body 5031 in this embodiment has an i-shaped cross section, and the double-headed piston body 5031 includes a seal ring 50311, a drive ring 50312, and a connection ring 50313, and the connection ring 50313 is provided between the seal ring 50311 and the drive ring 50312. Therefore, the double-headed piston 5031 is arranged in the cavity 5032 and driven by different hydraulic control units, so that the double clutch ends of the switching double clutch 50 perform different clutch operations. Specifically, the seal ring 50311 is disposed in the piston groove 5037 and performs a sealing process with the inner side surface of the piston groove 5037, while the drive ring 50312 is disposed in the clutch groove 5038 and the connection ring 50313 is disposed in the notch. The first hydraulic control unit 5033 is used for injecting hydraulic oil into the piston groove 5037 through the first oil inlet 5035, and the second hydraulic control unit 5034 is used for injecting hydraulic oil into the piston groove 5037 through the second oil inlet, so that the hydraulic oil with the same pressure at the two ends of the sealing ring 50311 is controlled, and the double-end piston body 5031 is arranged in the middle of the piston groove 5037 of the cavity 5032 and is balanced to achieve the initial preparation state.
When the shift range is switched, the first hydraulic control unit 5033 injects hydraulic oil into the piston groove 5037 of the cavity 5032, so that the whole double-headed piston body 5031 moves towards the second friction plate set 5021 at once, and the second input gear 12 is operated in the engaged state. Similarly, when the second hydraulic control unit 5034 injects hydraulic oil into the piston groove 5037 of the cavity 5032, the double-headed piston body 5031 moves toward the first friction plate set, and performs a closing operation on the first input gear, so as to achieve a gear replacement effect with zero waiting time. The principle is as follows: when the first hydraulic control unit 5033 or the second hydraulic control unit 5034 injects hydraulic oil into the piston groove 5037 of the cavity 5032 again, when the pressure at one end of the piston groove 5037 is greater than the pressure at the other end of the piston groove 5037, the oil pressure in the piston groove 5037 of the cavity 5032 is unbalanced, so as to drive the double-headed piston body 5031 to move in the piston groove 5037 of the cavity 5032, and drive friction is performed on the first or second friction plate set 5021 through the double-headed piston body 5031, so as to achieve the clutch effect. After the initial state or the operating switching type dual clutch 50 has power input, the preparation time for driving the double-headed piston 5031 to move is zero, and the time length of the clutch structure during clutch is shortened.
When the switching double clutch 50 is operated to be in the clutch state, and one clutch piece is operated to be in the clutch state, the other clutch piece is simultaneously operated to be in the clutch state, the switching double clutch 50 is operated to be in the first clutch state, and the double-headed piston 5031 of the switching double clutch 50 is kept in the first clutch state. When the clutch operation is carried out again, the clutch states of the two clutch blocks are opposite, and the two clutch blocks are switched simultaneously, so that the effect of mutually exclusive switching of the two groups of gear pairs is achieved.
And the two related hydraulic control units also perform oil return or filling operation correspondingly. The hydraulic control unit connected with the off state performs oil return, and the hydraulic control unit connected with the on state performs oil injection, so that the switching type double clutch can control the two gear pairs to perform clutch operation. Wherein the hydraulic control unit can be operated by the composition of the solenoid valve and the hydraulic pump. The pressure of a pipeline between the hydraulic pump and the oil inlet of the piston groove 5037 is adjusted by the electromagnetic valve, so that the hydraulic pump performs oil injection or oil return operation on the piston groove 5037, and the purpose of driving the double-end piston body 5031 is achieved.
In this embodiment, the housing may be provided with an input shaft hole 41, an output shaft hole 44, an input shaft support end shaft hole 42, and an output shaft support end shaft hole 43. The input shaft 10 is installed in the input shaft hole 41, the output shaft 20 is installed in the output shaft hole 42, one end of the input shaft 10 is a power input end, and the other end is an input shaft support end 42. Similarly, one end of the output shaft 20 is a power output end, and the other end thereof is an output shaft support end.
Further, since the input shaft hole 41 is located on one side wall of the housing, the input shaft support end shaft 42 is located on the other side wall of the housing opposite to the input shaft hole 41, the output shaft hole 44 is located on the other side wall of the housing opposite to the input shaft hole, the output shaft support end shaft hole 43 is located on the other side wall of the housing opposite to the output shaft hole, the central axis of the input shaft hole 41 and the central axis of the output shaft hole 44 are arranged in parallel to each other, the central axis of the input shaft hole 41 and the central axis of the input shaft support end shaft hole 42 are collinear, and the central axis of the output shaft hole 44 and the central axis of the output shaft. The input shaft 10 is installed in the input shaft hole through a bearing or a shaft sleeve, the output shaft 20 is also installed in the output shaft hole through a bearing or a shaft sleeve, the support end of the input shaft is installed in the support end shaft hole through a bearing or a shaft sleeve, and the support end of the output shaft is installed in the support end shaft hole through a bearing or a shaft sleeve, so that the central axis of the input shaft and the central axis of the output shaft are parallel to each other.
In this embodiment, two support end shaft holes on the housing are sealed by the end cover 431, and the input shaft hole and the output shaft hole are sealed by the dust cover 411, so that the power input end of the input shaft can pass through the through hole on the first dust cover 411 to be located outside the housing, and the power output end of the output shaft similarly passes through the through hole on the second dust cover 441 to be located outside the housing, thereby achieving the purpose of being connected with other devices. The problems that the gear parts in the speed changer are corroded, aged, stuck or abraded and the like due to the fact that dust and water vapor in the air enter the speed changer are avoided. Thereby improving the practicability of the two-gear transmission structure.
It should be noted that, although the above embodiments have been described herein, the scope of the present invention is not limited thereby. Therefore, based on the innovative concept of the present invention, the changes and modifications of the embodiments described herein, or the equivalent structure or equivalent process changes made by the contents of the specification and the drawings of the present invention, directly or indirectly apply the above technical solutions to other related technical fields, all included in the protection scope of the present invention.
Claims (8)
1. A two keep off derailleur structure which characterized in that: the double-clutch switching mechanism comprises an input shaft, an output shaft, a switching type double clutch and a shell;
the input shaft, the output shaft and the switching type double clutch are arranged in a shell, the input end of the input shaft protrudes out of the shell, the output end of the output shaft protrudes out of the shell, the input shaft is provided with a first input gear and a second input gear, and the output shaft is provided with a first output gear and a second output gear; the first input gear and the first output gear are meshed with each other, and the second input gear and the second output gear are meshed with each other;
the switching double clutch is arranged between the first input gear and the second input gear;
the switching type double clutch comprises a first clutch block, a second clutch block and a piston unit, wherein the first clutch block is arranged between the piston unit and a first input gear, the second clutch block is arranged between the piston unit and a second input gear, and the piston unit is used for driving the first clutch block or the second clutch block to be in clutch.
2. A two speed transmission architecture according to claim 1, wherein: the gear ratio of the first input gear to the first output gear is greater than or less than that of the second input gear to the second output gear.
3. A two speed transmission architecture according to claim 1, wherein: the shell is provided with an input shaft hole and an output shaft hole, the input shaft hole is positioned on one side wall of the shell, the output shaft hole is positioned on the other side wall opposite to the input shaft hole, and the central axis of the input shaft hole and the central axis of the output shaft hole are arranged in parallel; the power input end of the input shaft is sleeved in the input shaft hole, and the power output end of the output shaft is sleeved in the output shaft hole.
4. A two speed transmission architecture according to claim 3, wherein: the input shaft hole is provided with a first dustproof cover, and the output shaft hole is provided with a second dustproof cover.
5. A two speed transmission architecture according to claim 1, wherein: the double-end clutch device comprises a piston unit and is characterized in that the piston unit comprises a double-end piston body, a cavity, a first hydraulic control unit and a second hydraulic control unit, a first oil inlet and a second oil inlet are formed in the cavity, the first hydraulic control unit is connected with the first oil inlet, the second hydraulic control unit is connected with the second oil inlet, the first hydraulic control unit and the second hydraulic control unit are used for driving the double-end piston body to move, and the double-end piston body is used for driving a first clutch block or a second clutch block to be in clutch driving.
6. A two speed transmission architecture according to claim 5, wherein: the cross section of double-end piston body is the I shape, the double-end piston body includes sealing ring, drive ring and go-between, the go-between sets up between sealing ring and drive ring.
7. A two speed transmission architecture according to claim 6, wherein: the cavity is provided with a piston groove, an engaging groove is formed in the outer wall of one side of the cavity, a notch is formed between the engaging groove and the piston groove, the sealing ring is arranged in the piston groove, the driving ring is located in the engaging groove, and the connecting ring is located in the notch.
8. A two speed transmission architecture according to claim 5, wherein: the first clutch block includes a first set of friction plates and the second clutch block includes a second set of friction plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921461980.XU CN211371169U (en) | 2019-09-04 | 2019-09-04 | Two keep off derailleur structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921461980.XU CN211371169U (en) | 2019-09-04 | 2019-09-04 | Two keep off derailleur structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211371169U true CN211371169U (en) | 2020-08-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921461980.XU Active CN211371169U (en) | 2019-09-04 | 2019-09-04 | Two keep off derailleur structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211371169U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023092589A1 (en) * | 2021-11-29 | 2023-06-01 | 舍弗勒技术股份两合公司 | Transmission mechanism |
-
2019
- 2019-09-04 CN CN201921461980.XU patent/CN211371169U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023092589A1 (en) * | 2021-11-29 | 2023-06-01 | 舍弗勒技术股份两合公司 | Transmission mechanism |
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