CN211366754U - A light and easy-to-install tower crane - Google Patents
A light and easy-to-install tower crane Download PDFInfo
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- CN211366754U CN211366754U CN201922081966.3U CN201922081966U CN211366754U CN 211366754 U CN211366754 U CN 211366754U CN 201922081966 U CN201922081966 U CN 201922081966U CN 211366754 U CN211366754 U CN 211366754U
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Abstract
一种轻型易安装塔机,包括设置在底部的塔机基础,在塔机基础上设置有底座,在底座上设置有回转支承,在回转支承上设置有上支座,在上支座上安装有塔底,在底座的前端和后端还分别设置有第一撑杆连接件和第二撑杆连接件。本实用新型采用上述结构,塔机的结构设计简单合理,每个部分的重量都不超过50千克,在进行野外作业时,通过人力就能够对塔机的部件进行搬运,不需要另外借助运输设备,能够适应无法使用运输设备的恶劣作业环境;同时,塔机的装配过程简单省力,水平安装好后通过卷扬机和滑轮设备将塔身竖起,不需要另外借助装配设备,装配方式设计巧妙,能够适应恶劣的野外环境,应用范围广泛,解决了目前存在的问题。
A light-duty and easy-to-install tower crane comprises a tower crane foundation arranged at the bottom, a base is arranged on the tower crane foundation, a slewing bearing is arranged on the base, an upper bearing is arranged on the slewing bearing, and the upper bearing is installed There is a tower bottom, and a first strut connecting piece and a second strut connecting piece are respectively arranged at the front end and the rear end of the base. The utility model adopts the above structure, the structure design of the tower crane is simple and reasonable, and the weight of each part does not exceed 50 kilograms. During field operations, the parts of the tower crane can be transported by manpower, and no additional transportation equipment is required. , which can adapt to the harsh working environment where transportation equipment cannot be used; at the same time, the assembly process of the tower crane is simple and labor-saving. After the horizontal installation is completed, the tower body is erected by the hoist and pulley equipment, without the need for additional assembly equipment, and the assembly method is cleverly designed. Adapt to harsh field environment, wide range of applications, solve the existing problems.
Description
技术领域technical field
本实用新型涉及一种塔机,尤其是一种轻型易安装塔机。The utility model relates to a tower crane, in particular to a light and easy-to-install tower crane.
背景技术Background technique
塔机又称塔式起重机,是建筑工地常用的起重设备。目前,通用的塔机大都由多个部件装配成型,通用塔机每个部件的重量大都较重,在搬运过程中通常需要借助搬运设备,在装配的过程中通常都需要借助起重设备。然而对于在野外作业,比如在野外建造用于移动通讯的基站时,通用的塔机使用起来往往十分困难:首先,野外作业环境往往比较恶劣,有些作业地点道路难行甚至没有道路,塔机的部件难以使用搬运设备进行搬运;其次,通用塔机的装配过程较为复杂,通常需要另外采用起重设备进行辅助安装,而野外作业环境往往无法配合使用起重设备,单靠人力难以完成塔机的装配工作。随着国家西部战略的积极推进以及通讯事业快速发展,塔机在野外作业的情况越来越多,因此,亟需研发一种适用于野外恶劣环境下作业的轻型易安装塔机。Tower cranes, also known as tower cranes, are commonly used lifting equipment on construction sites. At present, most of the general tower cranes are assembled and formed by multiple components, and each component of the general tower crane is mostly heavy, and usually requires the help of handling equipment during the handling process, and usually requires the help of lifting equipment during the assembly process. However, for field operations, such as building base stations for mobile communications in the field, it is often very difficult to use general tower cranes: first, the field operating environment is often harsh, and some operating sites have difficult or even no roads. It is difficult to use the handling equipment to carry the parts; secondly, the assembly process of the general tower crane is more complicated, and usually requires additional lifting equipment for auxiliary installation, and the field operation environment is often unable to use the lifting equipment, and it is difficult to complete the tower crane by manpower alone. Assembly work. With the active promotion of the country's western strategy and the rapid development of the communication industry, there are more and more tower cranes operating in the field. Therefore, it is urgent to develop a light and easy-to-install tower crane suitable for operation in harsh field environments.
发明内容SUMMARY OF THE INVENTION
本实用新型提供了一种轻型易安装塔机,它结构设计合理,解决了现有技术中存在的问题。The utility model provides a light-weight and easy-to-install tower crane, which has a reasonable structure design and solves the problems existing in the prior art.
本实用新型为解决上述技术问题所采用的技术方案是:The technical scheme adopted by the present utility model for solving the above-mentioned technical problems is:
一种轻型易安装塔机,包括设置在底部的塔机基础,在塔机基础上设置有底座,在底座上设置有回转支承,在回转支承上设置有上支座,在上支座上安装有塔底,在上支座的前端和后端还分别设置有第一撑杆连接件和第二撑杆连接件,在塔底顶部安装有过渡节,在第一撑杆连接件的前侧和后侧分别设有第一撑杆,在第二撑杆连接件的前侧和后侧分别设有第二撑杆,第一撑杆和第二撑杆的另一端均与过渡节相连,在过渡节顶部安装有塔身,所述塔身包括若干节相互连接的塔身节,在塔身的最顶端设有一节小塔身节,在小塔身顶部安装有塔尖,在塔尖的顶部安装有起重臂;A light and easy-to-install tower crane comprises a tower crane foundation arranged at the bottom, a base is arranged on the tower crane foundation, a slewing bearing is arranged on the base, an upper bearing is arranged on the slewing bearing, and an upper bearing is arranged on the upper bearing. There is a tower bottom, the front and rear ends of the upper support are also provided with a first support rod connecting piece and a second support rod connecting piece, a transition section is installed on the top of the tower bottom, and the front side of the first support rod connecting piece is installed and the rear side are respectively provided with a first support rod, the front side and the rear side of the second support rod connecting piece are respectively provided with a second support rod, and the other ends of the first support rod and the second support rod are connected with the transition joint, A tower body is installed at the top of the transition section. The tower body includes several interconnected tower body sections. A small tower body section is arranged at the top of the tower body. A tower spire is installed on the top of the small tower body. The top of the tip is equipped with a boom;
在塔机上还配置有滑轮系统,所述滑轮系统包括配置在上支座和塔底之间的用于立起安装完毕的塔身和起重臂的立起滑轮系统;配置在上支座和起重臂之间用于调节起重臂幅度的变幅滑轮系统;配置在塔身和起重臂上的用于调整吊钩高度的吊钩滑轮系统。A pulley system is also arranged on the tower crane, and the pulley system includes an erection pulley system arranged between the upper support and the tower bottom for erecting the installed tower body and the boom; The luffing pulley system between the jibs for adjusting the amplitude of the jib; the hook pulley system for adjusting the height of the hook on the tower body and the jib.
所述塔机基础包括混凝土座,所述混凝土座的混凝土强度等级为C35,在底座位置对应的混凝土座上间隔设有地脚螺栓。The tower crane foundation includes a concrete base, and the concrete strength grade of the concrete base is C35, and anchor bolts are arranged at intervals on the concrete base corresponding to the base position.
所述立起滑轮系统包括设置在上支座上的第一滑轮组合和设置在塔底上与第一滑轮组合相配合的塔底滑轮组合,套装在第一滑轮组合和塔底滑轮组合上的绳索连接至设置在上支座上的第一卷扬机。The erecting pulley system includes a first pulley combination arranged on the upper support and a tower bottom pulley combination that is arranged on the tower bottom to match the first pulley combination, and is sleeved on the first pulley combination and the tower bottom pulley combination. The rope is connected to the first hoist provided on the upper support.
所述变幅滑轮系统包括设置在上支座上的变幅滑轮组合,还包括设置在起重臂端后端的动滑轮,套设在动滑轮的绳索绕过变幅滑轮组合,连接至设置在上支座上的第二卷扬机。The luffing pulley system includes a luffing pulley combination arranged on the upper support, and also includes a movable pulley arranged at the rear end of the boom end. The rope sleeved on the movable pulley bypasses the luffing pulley combination and is connected to the upper support Second winch on the seat.
所述吊钩滑轮系统包括设置在起重臂前端的起重臂滑轮,还包括设置在塔身上的若干个塔身滑轮,吊钩滑轮系统的绳索一端连接在起重臂上,绳索套装在悬挂在起重臂下方的吊装钩上,然后绕过起重臂滑轮和塔身滑轮,最终连接至设置在上支座上的第三卷扬机。The hook pulley system includes a boom pulley arranged at the front end of the boom, and also includes several tower body pulleys arranged on the tower body. One end of the rope of the hook pulley system is connected to the boom, and the rope is sleeved on the suspension. On the hoisting hook under the jib, then bypass the jib pulley and the tower pulley, and finally connect to the third hoist set on the upper support.
本实用新型采用上述结构,塔机的结构设计简单合理,每个部分的重量较轻,在进行野外作业时,通过人力就能够对塔机的部件进行搬运,不需要另外借助运输设备,能够适应无法使用运输设备的恶劣作业环境;同时,塔机的装配过程简单省力,水平安装好后通过卷扬机和滑轮设备将塔身竖起,不需要另外借助装配设备,装配方式设计巧妙,能够适应恶劣的野外环境,应用范围广泛,解决了目前存在的问题。The utility model adopts the above structure, the structure design of the tower crane is simple and reasonable, the weight of each part is relatively light, and the parts of the tower crane can be transported by manpower during field operations, without the need for additional transportation equipment, and can adapt to The harsh working environment where transportation equipment cannot be used; at the same time, the assembly process of the tower crane is simple and labor-saving. After the horizontal installation is completed, the tower body is erected by the hoist and pulley equipment, and no additional assembly equipment is required. The assembly method is cleverly designed and can adapt to harsh environments. In the field environment, it has a wide range of applications and solves the existing problems.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的上支座的结构示意图。FIG. 2 is a schematic structural diagram of the upper support of the present invention.
图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .
图4本实用新型的塔底的结构示意图。Figure 4 is a schematic structural diagram of the tower bottom of the present invention.
图5为图4的右视图。FIG. 5 is a right side view of FIG. 4 .
图6为本实用新型的过渡节的结构示意图。FIG. 6 is a schematic structural diagram of a transition joint of the present invention.
图7为本实用新型的塔身节的结构示意图。7 is a schematic structural diagram of a tower body section of the present invention.
图8为本实用新型的小塔身节的结构示意图。8 is a schematic structural diagram of a small tower body section of the present invention.
图9为本实用新型的塔尖的结构示意图。9 is a schematic structural diagram of the spire of the present invention.
图10为本实用新型的起重臂的结构示意图。FIG. 10 is a schematic structural diagram of the boom of the present invention.
图中,1、塔机基础,2、底座,3、回转支承,4、上支座,5、塔底,6、第一撑杆连接件,7、第二撑杆连接件,8、过渡节,9、第一撑杆,10、第二撑杆,11、塔身,12、塔身节,13、小塔身节,14、塔尖,15、起重臂,16、第一滑轮组合,17、塔底滑轮组合,18、第一卷扬机,19、动滑轮,20、第二卷扬机,21、起重臂滑轮,22、塔身滑轮,23、吊钩,24、第三卷扬机,25、变幅滑轮组合。In the figure, 1, tower crane foundation, 2, base, 3, slewing bearing, 4, upper support, 5, tower bottom, 6, first strut connector, 7, second strut connector, 8, transition Section, 9, first strut, 10, second strut, 11, tower body, 12, tower body section, 13, small tower body section, 14, tower tip, 15, boom, 16, first pulley Combination, 17, tower bottom pulley combination, 18, first winch, 19, movable pulley, 20, second winch, 21, boom pulley, 22, tower body pulley, 23, hook, 24, third winch, 25 , Luffing pulley combination.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical characteristics of the present solution, the present utility model will be described in detail below through specific embodiments and in conjunction with the accompanying drawings.
如图1-10中所示,本实用新型的结构为:As shown in Figure 1-10, the structure of the present utility model is:
一种轻型易安装塔机,包括设置在底部的塔机基础1,在塔机基础1上设置有底座2,在底座2上设置有回转支承3,在回转支承3上设置有上支座4,在上支座4上安装有塔底5,在上支座4的前端和后端还分别设置有第一撑杆连接件6和第二撑杆连接件7,在塔底5顶部安装有过渡节8,在第一撑杆连接件6 的前侧和后侧分别设有第一撑杆9,在第二撑杆连接件7的前侧和后侧分别设有第二撑杆10,第一撑杆9和第二撑杆10的另一端均与过渡节8相连,在过渡节 8顶部安装有塔身11,所述塔身11包括若干节相互连接的塔身节12,所述塔身节12由四片塔身节架组成,每片塔身节架的重量小于50千克,在塔身11的最顶端设有一节小塔身节13,小塔身节13的重量小于50千克,在小塔身节13顶部安装有塔尖14,在塔尖14的顶部安装有起重臂15;A light and easy-to-install tower crane includes a tower crane foundation 1 arranged at the bottom, a
在塔机上还配置有滑轮系统,所述滑轮系统包括配置在上支座4和塔底5 之间的用于立起安装完毕的塔身和起重臂15的立起滑轮系统;配置在上支座4 和起重臂15之间用于调节起重臂15幅度的变幅滑轮系统;配置在塔身11和起重臂15上的用于调整吊钩23高度的吊钩滑轮系统。A pulley system is also configured on the tower crane, and the pulley system includes an erection pulley system configured between the
所述塔机基础包括混凝土座,所述混凝土座的混凝土强度等级为C35,在塔机基础1内部配置钢筋,钢筋为3级螺纹钢,所用来建造塔机基础1的地面地耐力不小于160KPa,塔机基础1上平面水平误差小于2毫米,在塔机基础1下应浇筑厚度大于100毫米的垫层,垫层的混凝土强度等级大于C20,垫层要出边 100毫米。在底座位置对应的混凝土座上间隔设有地脚螺栓。The tower crane foundation includes a concrete base, and the concrete strength grade of the concrete base is C35, and steel bars are arranged inside the tower crane base 1, and the steel bars are
所述立起滑轮系统包括设置在上支座4上的第一滑轮组合16和设置在塔底 5上与第一滑轮组合16相配合的塔底滑轮组合17,套装在第一滑轮组合16和塔底滑轮组合17上的绳索连接至设置在上支座4上的第一卷扬机18。The erecting pulley system includes a
所述变幅滑轮系统25包括设置在上支座4上的变幅滑轮组合,还包括设置在起重臂15端后端的动滑轮19,套设在动滑轮19的绳索绕过变幅滑轮组合25,连接至设置在上支座上的第二卷扬机20。The
所述吊钩滑轮系统包括设置在起重臂15前端的起重臂滑轮21,还包括设置在塔身11上的若干个塔身滑轮22,吊钩滑轮系统的绳索一端连接在起重臂15 上,绳索套装在悬挂在起重臂15下方的吊钩23上,然后绕过起重臂滑轮21和塔身滑轮22,最终连接至设置在上支座4上的第三卷扬机24。The hook pulley system includes a
在进行安装时,首先进行塔机基础1和底座2的设置,然后进行回转支承3 的安装,在回转支承3上安装上支座4,然后依次将塔底5、过渡节8、塔身11 以及起重臂15安装完毕,此时塔底5、过渡节、塔身11以及起重臂15均处于水平状态,将第一撑杆9和第二撑杆10连接在上支座4和过渡节8之间,配置好上支座4和塔底5之间的立起滑轮系统。然后配置好变幅滑轮系统以及吊钩滑轮系统。When installing, firstly install the tower crane foundation 1 and
启动第一卷扬机18,使得立起滑轮系统运行,随着塔底滑轮组合17和第一滑轮组合16之间的绳索收紧,塔底5、过渡节8、塔身11以及起重臂15逐渐立起,直到塔身11处于竖直状态,停止立起滑轮系统的运行,插入塔底5和上支座4连接的销轴。The first hoist 18 is started to operate the erecting pulley system. As the rope between the tower
在塔机运行的过程中,通过变幅滑轮系统的运行可以调整起重臂15的角度,实现起重幅度的调整。通过吊钩滑轮系统的运行实现重物的吊装。塔机的回转通过人工推动上支座4实现,节省成本运行方便。塔机的工作幅度为2.6米-4 米,起升高度为19米,最大的起重重量可达0.7吨。During the operation of the tower crane, the angle of the
上述具体实施方式不能作为对本实用新型保护范围的限制,对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above-mentioned specific embodiments are not intended to limit the protection scope of the present invention. For those skilled in the art, any alternative improvements or transformations made to the embodiments of the present invention fall within the protection scope of the present invention.
本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts not described in detail in the present invention are the well-known technologies of those skilled in the art.
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| CN111217254A (en) * | 2019-11-26 | 2020-06-02 | 孙延春 | A light and easy-to-install tower crane |
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| CN111217254A (en) * | 2019-11-26 | 2020-06-02 | 孙延春 | A light and easy-to-install tower crane |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210420 Address after: Room 2521, building 2, Aosheng building, 1166 Xinluo street, Jinan City, Shandong Province Patentee after: Jinan Shengrui Construction Machinery Co.,Ltd. Address before: Room 2521, building 2, Aosheng building, hi tech Zone, Jinan City, Shandong Province Patentee before: Sun Yanchun |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200828 |
