CN211361194U - Welding clamping turnover positioner - Google Patents
Welding clamping turnover positioner Download PDFInfo
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- CN211361194U CN211361194U CN202020011134.4U CN202020011134U CN211361194U CN 211361194 U CN211361194 U CN 211361194U CN 202020011134 U CN202020011134 U CN 202020011134U CN 211361194 U CN211361194 U CN 211361194U
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Abstract
本实用新型涉及一种焊接夹紧翻转变位机,包括连接底座;连接底座之上固定第一立柱和第二立柱;第一立柱的内壁和第二立柱的内壁均安装第一导轨;第一导轨上安装第一滑块;主轴箱的两侧卡合在第一滑块上;主轴箱的正面固定卡爪架;主轴箱的背面固定驱动减速器;驱动减速器的主轴依次穿过主轴箱和卡爪架;卡爪架包括一对夹紧臂和支承梁;一对夹紧臂对称安装在支承梁的两侧;支承梁上安装第一油缸架;夹紧臂铰接旋转臂;旋转臂通过连接块连接第一油缸的活塞杆;第一油缸的端盖固定在第一油缸架上;主轴箱的顶部安装第二油缸架;第二油缸架的一端开设通孔;第二油缸的活塞杆穿过通孔且和通孔间隙配合。本实用新型可实现升降、旋转及前后移动的功能。
The utility model relates to a welding, clamping, turning and shifting machine, which comprises a connection base; a first column and a second column are fixed on the connection base; a first guide rail is installed on the inner wall of the first column and the inner wall of the second column; The first slider is installed on the guide rail; the two sides of the spindle box are clamped on the first slider; the front of the spindle box is fixed with a claw frame; the back of the spindle box is fixed with a drive reducer; the main shaft of the drive reducer passes through the spindle box in turn and claw frame; the claw frame includes a pair of clamping arms and a supporting beam; a pair of clamping arms are symmetrically installed on both sides of the supporting beam; the first oil cylinder frame is installed on the supporting beam; the clamping arm is hinged to the rotating arm; the rotating arm The piston rod of the first oil cylinder is connected through the connecting block; the end cover of the first oil cylinder is fixed on the first oil cylinder frame; the top of the spindle box is installed with the second oil cylinder frame; one end of the second oil cylinder frame is provided with a through hole; The rod passes through the through hole and is clearance fit with the through hole. The utility model can realize the functions of lifting, rotating and moving back and forth.
Description
技术领域technical field
本实用新型涉及施焊作业设备技术领域,特别涉及一种焊接夹紧翻转变位机。The utility model relates to the technical field of welding operation equipment, in particular to a welding clamping turning and shifting machine.
背景技术Background technique
焊接变位机是用来拖动待焊工件,使其待焊焊缝运动至理想位置进行施焊作业的设备。The welding positioner is a device used to drag the workpiece to be welded, so that the welding seam to be welded moves to the ideal position for welding operation.
在人们的眼里,可能认为变位机是一个无足轻重的产品。然而,在国际上,包括各种功能的产品在内,有百余系列。在技术上有普通型的;有无隙传动伺服控制型的;产品的额定负荷范围,达到0.1kN~18000kN。可以说,变位机是一个品种多,技术水平不低,小、中、大发展齐全的产品。In the eyes of people, the positioner may be considered a trivial product. However, internationally, there are more than 100 series including products with various functions. Technically, there are ordinary types; there are gapless transmission servo control types; the rated load range of the product reaches 0.1kN to 18000kN. It can be said that the positioner is a product with many varieties, low technical level and complete development of small, medium and large.
但是,焊接变位机是一个年轻的产品,由于制造业之间发展水平的差异,很多企业的焊接工位,还没有装备变位机;同时,相关的研究也比较薄弱。现有的变位机倾斜角度最大只有135°,且变位机的工件底板与其传动部位连接时,无法从底板下面施焊。However, the welding positioner is a young product. Due to the difference in the development level between the manufacturing industries, the welding stations of many enterprises are not equipped with positioners; at the same time, the related research is relatively weak. The maximum inclination angle of the existing positioner is only 135°, and when the workpiece bottom plate of the positioner is connected to its transmission part, welding cannot be performed from the bottom of the bottom plate.
实用新型内容Utility model content
针对现有技术的不足,本实用新型公开了一种焊接夹紧翻转变位机。Aiming at the deficiencies of the prior art, the utility model discloses a welding clamping turning and shifting machine.
本实用新型所采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
一种焊接夹紧翻转变位机,包括连接底座;所述连接底座之上固定第一立柱和第二立柱;所述第一立柱的内壁和所述第二立柱的内壁均安装第一导轨;所述第一导轨上安装第一滑块;主轴箱安装在所述第一立柱和所述第二立柱之间;所述主轴箱的两侧卡合在所述第一滑块上;所述主轴箱的正面固定卡爪架;所述主轴箱的背面固定驱动减速器;驱动减速器的主轴依次穿过所述主轴箱和所述卡爪架;所述卡爪架包括一对夹紧臂和支承梁;一对所述夹紧臂对称安装在所述支承梁的两侧;所述支承梁上安装第一油缸架;所述夹紧臂铰接旋转臂;所述旋转臂通过连接块连接第一油缸的活塞杆;所述第一油缸的端盖固定在所述第一油缸架上;所述主轴箱的顶部安装第二油缸架;所述第二油缸架的一端开设通孔;第二油缸的活塞杆穿过所述通孔且和所述通孔间隙配合。A welding, clamping, flipping and shifting machine comprises a connection base; a first column and a second column are fixed on the connection base; a first guide rail is installed on the inner wall of the first column and the inner wall of the second column; A first sliding block is installed on the first guide rail; a spindle box is installed between the first column and the second column; both sides of the spindle box are engaged with the first sliding block; the The front of the spindle box is fixed with a claw frame; the back of the spindle box is fixed with a drive reducer; the main shaft of the drive reducer passes through the spindle box and the claw frame in sequence; the claw frame includes a pair of clamping arms A pair of the clamping arms are symmetrically installed on both sides of the supporting beam; a first oil cylinder frame is installed on the supporting beam; the clamping arms are hinged to the rotating arm; the rotating arms are connected by connecting blocks The piston rod of the first oil cylinder; the end cover of the first oil cylinder is fixed on the first oil cylinder frame; the top of the spindle box is installed with a second oil cylinder frame; one end of the second oil cylinder frame is provided with a through hole; The piston rod of the second oil cylinder passes through the through hole and is clearance fit with the through hole.
其进一步的技术特征为:所述第一立柱的一端和所述第二立柱的一端通过第一横梁连接在一起。Its further technical feature is: one end of the first column and one end of the second column are connected together by a first beam.
其进一步的技术特征为:所述旋转臂的头部铰接定位块;所述定位块的中部凹陷。Its further technical features are: the head of the rotating arm is hinged to the positioning block; the middle of the positioning block is concave.
其进一步的技术特征为:所述连接底座安装在水平移动机构上;所述水平移动机构包括底部基座;所述底部基座上固定两条第二导轨;所述第二导轨上嵌合第二滑块;所述连接底座安装在第二滑块上。Its further technical features are: the connecting base is installed on the horizontal moving mechanism; the horizontal moving mechanism includes a bottom base; two second guide rails are fixed on the bottom base; Two sliding blocks; the connecting base is installed on the second sliding block.
其进一步的技术特征为:所述水平移动机构还包括减速电机和行走丝杠;所述减速电机的主轴和所述行走丝杠通过联轴器连接;所述底部基座安装第二横梁;所述连接底座之下固定第一轴承座;所述第二横梁上固定第二轴承座;所述行走丝杠依次穿过所述第一轴承座和所述第二轴承座。Its further technical features are: the horizontal moving mechanism further includes a reduction motor and a walking screw; the main shaft of the reduction motor and the walking screw are connected by a coupling; a second beam is installed on the bottom base; A first bearing seat is fixed under the connection base; a second bearing seat is fixed on the second beam; the walking screw passes through the first bearing seat and the second bearing seat in sequence.
其进一步的技术特征为:所述减速电机的端部固定在电机座上;所述电机座安装在所述底部基座上。Its further technical features are: the end of the deceleration motor is fixed on the motor base; the motor base is installed on the bottom base.
其进一步的技术特征为:所述第一油缸的缸筒外壁罩有外筒。Its further technical feature is: the outer wall of the cylinder tube of the first oil cylinder is covered with an outer tube.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
1、采用卡爪架和旋转臂进行铰接结构装配。则可不用划线或很少划线就可准确的装配各种零件,施焊时还可免去定位焊。1. Use the claw frame and the rotating arm for hinged structure assembly. Then, various parts can be assembled accurately without scribing or with little scribing, and tack welding can also be omitted during welding.
2、制品几何尺寸一致,减少尺寸偏差,提高制品的精度和互换性。2. The geometric dimensions of the products are consistent, reducing the size deviation and improving the accuracy and interchangeability of the products.
3、本实用新型利用油缸及机械的杠杆原理来夹紧固定,可实现升降、旋转及前后移动的功能,减少搬运和翻转时间。3. The utility model utilizes the oil cylinder and the mechanical lever principle to clamp and fix, which can realize the functions of lifting, rotating and moving back and forth, and reduce the time of handling and turning.
4、扩大焊机使用范围,使工件处于易施焊的位置。4. Expand the use range of the welding machine, so that the workpiece is in a position where it is easy to be welded.
5、改善劳动条件,提高劳动生产率。5. Improve labor conditions and increase labor productivity.
附图说明Description of drawings
图1为本实用新型的第一视角结构示意图。FIG. 1 is a schematic structural diagram of the present invention from a first perspective.
图2为本实用新型的第二视角结构示意图。FIG. 2 is a schematic structural diagram of the second viewing angle of the present invention.
图3为本实用新型的俯视图。FIG. 3 is a top view of the utility model.
图中:1、第一立柱;2、第一横梁;3、第二立柱;4、减速电机;5、卡爪架;6、旋转臂;7、定位块;8、第一油缸;9、第一导轨;10、底部基座;11、行走丝杠;12、第二横梁;13、主轴箱;14、第二油缸;15、第二油缸架;16、连接底座;17、第二导轨;18、驱动减速器。In the figure: 1, the first column; 2, the first beam; 3, the second column; 4, the gear motor; 5, the claw frame; 6, the rotating arm; 7, the positioning block; The first guide rail; 10, the bottom base; 11, the walking screw; 12, the second beam; 13, the headstock; 14, the second oil cylinder; 15, the second oil cylinder frame; 16, the connecting base; 17, the second guide rail ; 18. Drive reducer.
具体实施方式Detailed ways
关本实用新型的前述及其他技术内容、特点与功效,在以下配合参考附图对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的方向用语,例如:上、下、左、右、前或后等,仅是参考附图的方向。因此,使用的方向用语是用来说明并非用来限制本发明,此外,在全部实施例中,相同的附图标号表示相同的元件。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as: up, down, left, right, front or rear, etc., are only referring to the directions of the drawings. Accordingly, directional terms are used to illustrate and not to limit the invention, furthermore, the same reference numerals refer to the same elements throughout the embodiments.
下面结合附图,说明本实施例的具体实施方式。The specific implementation of this embodiment will be described below with reference to the accompanying drawings.
图1为本实用新型的第一视角结构示意图,图2为本实用新型的第二视角结构示意图,图3为本实用新型的俯视图。结合图1、图2和图3,一种焊接夹紧翻转变位机,包括连接底座16。连接底座16之上固定第一立柱1和第二立柱3。第一立柱1的一端和第二立柱3的一端通过第一横梁2连接在一起。FIG. 1 is a schematic view of the structure from a first perspective of the present invention, FIG. 2 is a schematic view of the structure from a second perspective of the present invention, and FIG. 3 is a top view of the present invention. Referring to FIGS. 1 , 2 and 3 , a welding, clamping and flipping positioner includes a connecting
第一立柱1的内壁和第二立柱3的内壁均安装第一导轨9。第一导轨9上安装第一滑块。主轴箱13安装在第一立柱1和第二立柱3之间。主轴箱13的两侧卡合在第一滑块上。主轴箱13的正面固定卡爪架5。主轴箱13的背面固定驱动减速器18。卡爪架5包括一对夹紧臂和支承梁。一对夹紧臂对称安装在支承梁的两侧。支承梁上安装第一油缸架。夹紧臂铰接旋转臂6。旋转臂6通过连接块连接第一油缸8的活塞杆。具体的,连接块安装夹紧臂和旋转臂6的铰接处。旋转臂6的头部铰接定位块7。定位块7的中部凹陷。第一油缸8的端盖固定在第一油缸架上。驱动减速器18的主轴依次穿过主轴箱13、卡爪架5和第一油缸架。第一油缸8的缸筒外壁罩有外筒。A
主轴箱13的顶部安装第二油缸架15。第二油缸架15的一端开设通孔。第二油缸14的活塞杆穿过通孔且和通孔间隙配合。A second
连接底座16安装在水平移动机构上。水平移动机构包括底部基座10。底部基座10上固定两条第二导轨17。第二导轨17上嵌合第二滑块。连接底座16安装在第二滑块上。水平移动机构还包括减速电机4和行走丝杠11。减速电机4的端部固定在电机座上。电机座安装在底部基座10上。减速电机4的主轴和行走丝杠11通过联轴器连接。底部基座10安装第二横梁12。连接底座16之下固定第一轴承座。第二横梁12上固定第二轴承座。行走丝杠11依次穿过第一轴承座和第二轴承座。The
本实用新型的工作原理如下:The working principle of the present utility model is as follows:
当启动减速电机4时,减速电机4的主轴驱动行走丝杠11旋转,行走丝杠11带动连接底座16沿第二导轨17在水平面前后移动。When the
当启动第二油缸14时,第二油缸14的活塞杆通过第二油缸架15牵引主轴箱13沿第一导轨9在垂直平面上下升降。When the
当启动第一油缸8时,第一油缸8的活塞杆通过连接块牵引旋转臂6张开或闭合,从而夹紧焊件,定位基准与焊件起始基准重合,定位块7进一步固定焊件,防止焊件在升降、水平移动或旋转过程中掉落。When the first oil cylinder 8 is activated, the piston rod of the first oil cylinder 8 pulls the
当启动驱动减速器18时,驱动减速器18的主轴驱动卡爪架5旋转,实现焊件的翻转。When the
本实用新型利用油缸及机械的杠杆原理来夹紧固定,可实现升降、旋转及前后移动的功能,将焊件绕水平轴转动或倾斜,从而使之处于利于装焊位置。The utility model utilizes the oil cylinder and the mechanical lever principle to clamp and fix, and can realize the functions of lifting, rotating and moving forward and backward, and rotates or tilts the welding piece around the horizontal axis, so that it is in a position favorable for welding.
对减速电机4和驱动减速器18的型号和功率的选择为本领域的公知常识,由本领域的技术人员根据需要选择和调整。The selection of the model and power of the
以上描述是对本实用新型的解释,不是对实用新型的限定,本实用新型所限定的范围参见权利要求,在不违背本实用新型的基本结构的情况下,本实用新型可以作任何形式的修改。The above description is an explanation of the present utility model, not a limitation of the utility model. For the limited scope of the present utility model, refer to the claims. The present utility model can be modified in any form without violating the basic structure of the present utility model.
Claims (7)
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| CN202020011134.4U CN211361194U (en) | 2020-01-03 | 2020-01-03 | Welding clamping turnover positioner |
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| CN202020011134.4U CN211361194U (en) | 2020-01-03 | 2020-01-03 | Welding clamping turnover positioner |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589247A (en) * | 2021-01-21 | 2021-04-02 | 江苏耀坤液压股份有限公司 | Fuel tank filler hole resistance welding integration equipment |
| CN114055002A (en) * | 2021-12-13 | 2022-02-18 | 新昌县长城空调部件股份有限公司 | Automatic welding method for gas pipe support |
| CN114310131A (en) * | 2021-12-28 | 2022-04-12 | 扬州市育英钣金机械有限公司 | Multi-position cooperative operation positioner with combined clamping piece and cooperative operation method |
| CN115229397A (en) * | 2022-09-22 | 2022-10-25 | 江苏友邦精工实业有限公司 | Combined welding device for automobile frame |
-
2020
- 2020-01-03 CN CN202020011134.4U patent/CN211361194U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589247A (en) * | 2021-01-21 | 2021-04-02 | 江苏耀坤液压股份有限公司 | Fuel tank filler hole resistance welding integration equipment |
| CN114055002A (en) * | 2021-12-13 | 2022-02-18 | 新昌县长城空调部件股份有限公司 | Automatic welding method for gas pipe support |
| CN114310131A (en) * | 2021-12-28 | 2022-04-12 | 扬州市育英钣金机械有限公司 | Multi-position cooperative operation positioner with combined clamping piece and cooperative operation method |
| CN115229397A (en) * | 2022-09-22 | 2022-10-25 | 江苏友邦精工实业有限公司 | Combined welding device for automobile frame |
| CN115229397B (en) * | 2022-09-22 | 2022-12-20 | 江苏友邦精工实业有限公司 | Combined welding device for automobile frame |
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