CN211360388U - A fully automatic stamping production line - Google Patents
A fully automatic stamping production line Download PDFInfo
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- CN211360388U CN211360388U CN201922284716.XU CN201922284716U CN211360388U CN 211360388 U CN211360388 U CN 211360388U CN 201922284716 U CN201922284716 U CN 201922284716U CN 211360388 U CN211360388 U CN 211360388U
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Abstract
Description
技术领域technical field
本实用新型涉及冲压技术领域,具体是一种全自动冲压生产线。The utility model relates to the technical field of stamping, in particular to a fully automatic stamping production line.
背景技术Background technique
冲压,是靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件(冲压件)的成形加工方法。冲压所使用的模具称为冲压模具,简称冲模。冲模是将材料(金属或非金属)批量加工成所需冲件的专用工具。冲模在冲压中至关重要,没有符合要求的冲模,批量冲压生产就难以进行;没有先进的冲模,先进的冲压工艺就无法实现。冲压工艺与模具、冲压设备和冲压材料构成冲压加工的三要素,只有它们相互结合才能得出冲压件。冲压件与铸件、锻件相比,具有薄、匀、轻、强的特点。冲压可制出其他方法难于制造的带有加强筋、肋、起伏或翻边的工件,以提高其刚性。工业上使用的钣金件非常多,而且钣金件都是采用冲压床进行冲压而成的。Stamping is a forming and processing method of applying external force to sheets, strips, pipes and profiles by means of presses and dies to cause plastic deformation or separation to obtain workpieces (stampings) of desired shape and size. The die used for stamping is called a stamping die, abbreviated as a die. A die is a special tool for batch processing of materials (metal or non-metal) into the required punching parts. Dies are very important in stamping. Without a die that meets the requirements, it is difficult to carry out mass stamping production; without an advanced die, advanced stamping technology cannot be achieved. Stamping process and dies, stamping equipment and stamping materials constitute the three elements of stamping processing, and stamping parts can be obtained only when they are combined with each other. Compared with castings and forgings, stamping parts are thin, uniform, light and strong. Stamping can produce workpieces with ribs, ribs, undulations or flanging that are difficult to manufacture by other methods to improve their rigidity. There are many sheet metal parts used in industry, and the sheet metal parts are punched by punching machines.
现有的冲压生产线在冲压过程中,不便于对冲压废屑进行清理处理,留在冲孔内的废屑需要手动清理,手动清理费时费力,从而影响冲压的效率,而且结构复杂,需要人工上下料。During the stamping process of the existing stamping production line, it is inconvenient to clean up the stamping waste, and the waste left in the punching hole needs to be cleaned manually, which is time-consuming and labor-intensive, thus affecting the efficiency of stamping, and the structure is complex, requiring manual up and down. material.
实用新型内容Utility model content
本实用新型的目的在于提供一种全自动冲压生产线,以解决现有的冲压生产线在冲压过程中,不便于对冲压废屑进行清理处理,留在冲孔内的废屑需要手动清理,手动清理费时费力,从而影响冲压的效率,而且结构复杂,需要人工上下料的问题。The purpose of the utility model is to provide a fully automatic stamping production line, so as to solve the problem that in the stamping process of the existing stamping production line, it is inconvenient to clean up the stamping waste, and the waste left in the punching hole needs to be cleaned manually. It is time-consuming and labor-intensive, thus affecting the efficiency of stamping, and the structure is complex, requiring manual loading and unloading.
为实现上述目的,本实用新型提供如下技术方案:一种全自动冲压生产线,包括下支架,所述下支架上侧两端分别安装有进料台和出料台,所述进料台上侧安装有第一输送辊,所述出料台上侧安装有第二输送辊,所述进料台和出料台中部的凹槽内安装有冲压台,所述冲压台中部开设有冲压孔,所述冲压孔下侧安装有横向排料孔,所述横向排料孔一端设置有纵向排料孔,所述纵向排料孔下侧安装有废料储放箱,所述横向排料孔一端的冲压台内安装有推料机构,所述进料台和出料台上侧安装有上支架,所述上支架下侧中部安装有第一液压缸,所述第一液压缸下侧通过冲压座安装有冲头,所述下支架一侧安装有PLC控制柜。In order to achieve the above purpose, the present utility model provides the following technical solutions: a fully automatic stamping production line, comprising a lower support, a feeding table and a discharging table are respectively installed on both ends of the upper side of the lower support, and the upper side of the feeding table is A first conveying roller is installed, a second conveying roller is installed on the upper side of the discharging table, a punching table is installed in the groove in the middle of the feeding table and the discharging table, and a punching hole is opened in the middle of the punching table, A horizontal discharge hole is installed on the lower side of the punching hole, one end of the horizontal discharge hole is provided with a longitudinal discharge hole, a waste storage box is installed on the lower side of the longitudinal discharge hole, and one end of the horizontal discharge hole is provided with a waste storage box. A pushing mechanism is installed in the punching table, an upper bracket is installed on the upper side of the feeding table and the discharging table, a first hydraulic cylinder is installed in the middle of the lower side of the upper bracket, and the lower side of the first hydraulic cylinder passes through the punching seat A punch is installed, and a PLC control cabinet is installed on one side of the lower bracket.
优选的,所述进料台和出料台一侧均安装有机械手,所述机械手一端安装有吸料板,所述吸料板一侧安装有吸盘。Preferably, a manipulator is installed on one side of the feeding table and the discharging table, a suction plate is installed on one end of the manipulator, and a suction cup is installed on one side of the suction plate.
优选的,所述机械手采用工业六轴机械手,所述吸盘在吸料板一侧安装有多个,且吸盘一侧通过输气管连接有气泵。Preferably, the manipulator is an industrial six-axis manipulator, a plurality of suction cups are installed on one side of the suction plate, and an air pump is connected to one side of the suction cup through an air delivery pipe.
优选的,所述废料储放箱上侧开设有进料口,且进料口设置在纵向排料孔的正下方。Preferably, a feed port is opened on the upper side of the waste storage box, and the feed port is arranged just below the longitudinal discharge hole.
优选的,所述推料机构包括设置在冲压台内侧电动推杆,所述电动推杆一端安装有推板,且推板的长宽小于横向排料孔的长宽。Preferably, the pushing mechanism includes an electric push rod disposed inside the punching table, a push plate is installed at one end of the electric push rod, and the length and width of the push plate are smaller than the length and width of the lateral discharge hole.
优选的,所述冲压台下侧安装有第二液压缸,所述横向排料孔和第二液压缸安装在下支架的支撑板上。Preferably, a second hydraulic cylinder is installed on the lower side of the punching table, and the lateral discharge hole and the second hydraulic cylinder are installed on the support plate of the lower bracket.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型通过进料台上侧安装有第一输送辊,出料台上侧安装有第二输送辊,能够进行输送物料,并通过第一液压缸下侧安装有的冲头,能够对板状工件进行连续冲压处理,结构简单,冲压效率高。1. In this utility model, a first conveying roller is installed on the upper side of the feeding table, and a second conveying roller is installed on the upper side of the discharging table, so that the material can be conveyed, and the punch installed on the lower side of the first hydraulic cylinder can be used. The continuous stamping process of the plate-shaped workpiece has the advantages of simple structure and high stamping efficiency.
2.本实用新型而且通过横向排料孔一端设置有纵向排料孔,纵向排料孔下侧安装有废料储放箱,横向排料孔一端的冲压台内安装有推料机构,能够对冲压时产生的废屑快速排出,便于进行连续冲压处理。2. The utility model is also provided with a longitudinal discharge hole through one end of the horizontal discharge hole, a waste storage box is installed on the lower side of the longitudinal discharge hole, and a pushing mechanism is installed in the punching table at one end of the horizontal discharge hole, which can be used for punching. The waste generated during the process is quickly discharged, which is convenient for continuous stamping processing.
3.本实用新型通过机械手采用工业六轴机械手,吸盘在吸料板一侧安装有多个,且吸盘一侧通过输气管连接有气泵,便于通过吸盘进行搬运移动板材进行冲压处理,进行自动上下料,自动化程度高。3. The utility model adopts the industrial six-axis manipulator through the manipulator, and the suction cups are installed on one side of the suction plate, and one side of the suction cups is connected with an air pump through an air pipe, which is convenient for carrying and moving the plate through the suction cups for stamping processing, and automatic up and down. material, high degree of automation.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的冲压台内部结构示意图;2 is a schematic diagram of the internal structure of the stamping table of the present invention;
图3为本实用新型的冲压台结构示意图。FIG. 3 is a schematic diagram of the structure of the stamping table of the present invention.
图中:1、下支架;2、PLC控制柜;3、进料台;4、第一输送辊;5、出料台;6、第二输送辊;7、机械手;8、吸料板;9、吸盘;10、上支架;11、第一液压缸;12、冲压座;13、冲头;14、冲压台;15、支撑板;16、废料储放箱;17、第二液压缸;18、冲压孔;19、凹槽;20、横向排料孔;21、纵向排料孔;22、进料口;23、推板;24、电动推杆。In the figure: 1. Lower bracket; 2. PLC control cabinet; 3. Feeding table; 4. First conveying roller; 5. Discharging table; 6. Second conveying roller; 7. Robot arm; 8. Suction plate; 9. Suction cup; 10. Upper bracket; 11. First hydraulic cylinder; 12. Stamping seat; 13. Punch head; 14. Stamping table; 15. Support plate; 16. Waste storage box; 17. Second hydraulic cylinder; 18, punching hole; 19, groove; 20, horizontal discharge hole; 21, longitudinal discharge hole; 22, feed port; 23, push plate; 24, electric push rod.
具体实施方式Detailed ways
为使本实用新型实施方式的目的、技术方案和优点更加清楚,下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。因此,以下对在附图中提供的本实用新型的实施方式的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments of the present invention are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1,图2,图3,本实用新型实施例中,一种全自动冲压生产线,包括下支架1,下支架1上侧两端分别安装有进料台3和出料台5,用于进行上料排料处理,进料台3上侧安装有第一输送辊4,出料台5上侧安装有第二输送辊6,第一输送辊4和第二输送辊6一端通过皮带飞轮传动连接有电机,进料台3和出料台5中部的凹槽19内安装有冲压台14,冲压台14中部开设有冲压孔18,便于进行冲压处理,冲压孔18下侧安装有横向排料孔20,横向排料孔20一端设置有纵向排料孔21,纵向排料孔21下侧安装有废料储放箱16,横向排料孔20一端的冲压台14内安装有推料机构,能够对冲压时产生的废屑快速排出,便于进行连续冲压处理,进料台3和出料台5上侧安装有上支架10,上支架10下侧中部安装有第一液压缸11,第一液压缸11下侧通过冲压座12安装有冲头13,能够对板状工件进行连续冲压处理,结构简单,冲压效率高,下支架1一侧安装有PLC控制柜2,且各设备的控制端均与PLC控制柜2电性连接,便于进行自动化操控。Please refer to FIG. 1 , FIG. 2 , and FIG. 3 . In the embodiment of the present utility model, a fully automatic stamping production line includes a
优选的,进料台3和出料台5一侧均安装有机械手7,机械手7一端安装有吸料板8,吸料板8一侧安装有吸盘9。Preferably, a manipulator 7 is installed on one side of the feeding table 3 and the discharging table 5 , a
优选的,机械手7采用工业六轴机械手,吸盘9在吸料板8一侧安装有多个,且吸盘9一侧通过输气管连接有气泵,便于通过吸盘9进行搬运移动板材进行冲压处理,便于进行自动取放料。Preferably, the manipulator 7 is an industrial six-axis manipulator, a plurality of suction cups 9 are installed on one side of the
优选的,废料储放箱16上侧开设有进料口22,且进料口22设置在纵向排料孔21的正下方,便于进行接收冲压时产生的废料。Preferably, a
优选的,推料机构包括设置在冲压台14内侧电动推杆24,电动推杆24一端安装有推板23,且推板23的长宽小于横向排料孔20的长宽,便于将冲压废料水平推出。Preferably, the pushing mechanism includes an
优选的,冲压台14下侧安装有第二液压缸17,第二液压缸17用于调节冲压台14的使用高度,横向排料孔20和第二液压缸17安装在下支架1的支撑板15上。Preferably, a second
本实用新型的工作原理及使用流程:将待冲压的板材放置在进料台3的第一输送辊4上,第一输送辊4将板材输送至冲压台14进料端,通过机械手7和吸料板8将板材物料放置在冲压台14中部,第一液压缸11驱动冲头13下移对板材进行冲压处理,冲压完后通过机械手7和吸料板8将板材物料放置在出料台5的第二输送辊6上,完成下料,各工位配合光电开关可实现自动上下料处理,而且冲压的废屑通过冲头13压入横向排料孔20一端内部,通过电动推杆24驱动推板23水平推动推入纵向排料孔21内,然后废屑在重力作用下落入废料储放箱16内,从而能够对冲压时产生的废屑快速排出,便于进行连续冲压处理。The working principle and use process of the utility model: the sheet to be punched is placed on the first conveying roller 4 of the feeding table 3, the first conveying roller 4 conveys the sheet to the feeding end of the punching table 14, and the manipulator 7 and suction The
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246980A (en) * | 2020-10-19 | 2021-01-22 | 湖南亚宏新材料科技有限公司 | Electrolytic metal plate die |
| CN112588943A (en) * | 2020-11-17 | 2021-04-02 | 金肯职业技术学院 | Automobile front protective cover punching vibration-damping punching mechanism and vibration-damping method |
| CN113524304A (en) * | 2021-08-20 | 2021-10-22 | 伊丹树脂制品(常熟)有限公司 | Full-automatic product runner shearing treatment equipment |
| CN114535415A (en) * | 2022-03-15 | 2022-05-27 | 浙江兆盛风机有限公司 | Special-shaped stator iron chip stamping production line |
| CN116833280A (en) * | 2023-07-10 | 2023-10-03 | 合肥常青机械股份有限公司 | Full-automatic stamping device is used in auto parts processing |
| CN117399486A (en) * | 2023-10-26 | 2024-01-16 | 烟台怡和汽车科技有限公司 | An automated stamping line for workpiece production |
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2019
- 2019-12-18 CN CN201922284716.XU patent/CN211360388U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246980A (en) * | 2020-10-19 | 2021-01-22 | 湖南亚宏新材料科技有限公司 | Electrolytic metal plate die |
| CN112588943A (en) * | 2020-11-17 | 2021-04-02 | 金肯职业技术学院 | Automobile front protective cover punching vibration-damping punching mechanism and vibration-damping method |
| CN113524304A (en) * | 2021-08-20 | 2021-10-22 | 伊丹树脂制品(常熟)有限公司 | Full-automatic product runner shearing treatment equipment |
| CN114535415A (en) * | 2022-03-15 | 2022-05-27 | 浙江兆盛风机有限公司 | Special-shaped stator iron chip stamping production line |
| CN116833280A (en) * | 2023-07-10 | 2023-10-03 | 合肥常青机械股份有限公司 | Full-automatic stamping device is used in auto parts processing |
| CN116833280B (en) * | 2023-07-10 | 2026-01-27 | 合肥常青机械股份有限公司 | Full-automatic stamping device is used in auto parts processing |
| CN117399486A (en) * | 2023-10-26 | 2024-01-16 | 烟台怡和汽车科技有限公司 | An automated stamping line for workpiece production |
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