CN211349094U - Operation monitoring system for detection equipment of rolling and packing workshop - Google Patents
Operation monitoring system for detection equipment of rolling and packing workshop Download PDFInfo
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- CN211349094U CN211349094U CN202020219967.XU CN202020219967U CN211349094U CN 211349094 U CN211349094 U CN 211349094U CN 202020219967 U CN202020219967 U CN 202020219967U CN 211349094 U CN211349094 U CN 211349094U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a monitoring system for detecting equipment operation in a rolling and packing workshop, which comprises a monitoring subsystem and a plurality of groups of detecting systems, wherein the monitoring subsystem comprises a server, a PC terminal, a mobile terminal, a plurality of gateways and an industrial personal computer of the monitoring system; each detection system corresponds to one gateway, and each group of detection systems corresponds to one monitoring system industrial personal computer. The production problem that the fault can not be found in time in the running process of the detection equipment is effectively solved.
Description
Technical Field
The utility model relates to a cigarette production technical field, concretely relates to rolling up workshop check out test set operation monitored control system.
Background
In the modern Chinese cigarette production process, the cigarette production comprises two main processes of shred preparation and cigarette wrapping, wherein the shred preparation is responsible for the processing process of raw materials, and the cigarette wrapping is responsible for the processing tasks of cigarette forming and cigarette finished product packaging. The processing technology of the cigarette packet mainly comprises important processes of cigarette feeding, cigarette rolling, filter tip connection and packaging of a cigarette box, a cigarette strip and a cigarette box, and the like, the cigarette packet processing task is mainly to give full play to the operating efficiency of production equipment, roll qualified tobacco shreds into qualified cigarettes according to cigarette process specifications and related quality standards, connect the cigarettes with filter tips, and package the qualified cigarettes into finished products such as small bags, cigarette packets and the like by adopting different packaging materials and packaging machinery so as to facilitate storage, transportation and sale of the cigarettes.
With the rapid development of scientific technology, modern detection device technology has been widely applied in the tobacco industry, and plays a very key role in reducing resource consumption and improving labor productivity. The automation degree of the equipment is improved, the relevance between the equipment is improved, the corresponding relation between the equipment becomes more complex, the shutdown fault location and diagnosis of the detection equipment are difficult, the system level equipment diagnosis technology and the early warning technology are lacked, and the hidden danger of the product quality is caused by the fact that the system and hardware faults are difficult to find and cause the maintenance response lag. Due to the scattered positions of the rolling and packing workshops, the operation state of the independently operated online detection equipment and the product defect data cannot be analyzed and managed in a centralized manner.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned technical problem, a roll up package workshop check out test set operation monitored control system is proposed for because roll up package workshop position dispersion makes the unable centralized analysis of the running state of the on-line measuring equipment of independent operation and product defect data and centralized management's problem among the solution prior art.
In order to realize the utility model discloses a purpose, the utility model discloses a technical scheme be:
a detection device operation monitoring system for a rolling and packing workshop comprises a plurality of groups of detection systems, wherein each group of detection systems comprises a detection device, the detection device comprises a detection device industrial personal computer, a detection camera connected with the detection device industrial personal computer, a strip packing box in-place sensor and a removing mechanism, the monitoring system also comprises a monitoring subsystem, and the monitoring subsystem comprises a server, a PC terminal, a mobile terminal, a plurality of gateways and a plurality of monitoring system industrial personal computers; each group of detection systems corresponds to one gateway, and each group of detection systems corresponds to one monitoring system industrial personal computer; the removing mechanism comprises an air cylinder and a push rod in-place sensor, the air cylinder is arranged close to the strip pack in-place sensor, and the push rod in-place sensor is arranged at the stroke end point of a push rod of the air cylinder; the input end of the gateway is connected with the output ends of a detection device industrial personal computer, a strip case in-place sensor and a push rod in-place sensor in a corresponding detection system, the output end of the gateway is connected with the input end of a monitoring system industrial personal computer in the corresponding detection system, the monitoring system industrial personal computer is connected with the server through a wireless network, and the server is connected with the PC terminal and the mobile terminal through the wireless network.
Alarm is connected to the monitored control system industrial computer.
Preferably, the alarm is a loudspeaker.
The end connection of the push rod of the cylinder has the push pedal of perpendicular to push rod.
Detection camera and cylinder are connected to the output of check out test set industrial computer, the input of check out test set industrial computer is connected and is detected camera, strip package case sensor and push rod sensor that targets in place.
Strip package case sensor and push rod sensor that targets in place are infrared sensor.
PC terminal sets up in the monitor of workshop production line.
The beneficial effects of the utility model reside in that: the utility model discloses to the on-line measuring equipment of wraparound workshop position dispersion, independent operation, one set of monitored control system of construction adopts the mode of local warning, remote monitoring and warning, to the running state real time monitoring of check out test set, realizes the unusual long-range and local alarming function of operation. The system and the method can effectively solve a series of problems that various faults of the detection equipment have no alarm prompt, system and hardware faults are difficult to find, the quality hidden danger of products is caused by the delay of maintenance response, and the running state of the detection equipment cannot be analyzed and managed in a centralized way; the timeliness rate of finding faults and the maintenance response speed are improved.
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FIG. 1 is a diagram of the monitoring system for detecting equipment operation in a rolling and packing workshop according to the present invention;
FIG. 2 is a connection diagram of the operation monitoring system of the detection equipment of the rolling workshop of the utility model;
FIG. 3 is a control schematic diagram of a conventional prior art detection system;
FIG. 4 is a control schematic diagram of a wrapping workshop inspection system according to embodiment 4;
fig. 5 is a schematic diagram of monitoring of a detection system set according to the present invention;
wherein, 1-detection system; 2-a gateway; 3-monitoring the industrial personal computer of the system; 31-an alarm; 4-a server; 5-a PC terminal; 6-a mobile terminal; 101-detection equipment industrial personal computer; 102-a detection camera; 103-carton in-place sensor; 104-a culling mechanism; 1041-cylinder; 1042 — push rod in position sensor.
Detailed Description
In order to illustrate the technical solution of the present invention more clearly and in detail, the present invention is further described below by referring to the following embodiments. The following examples are only for the purpose of specifically illustrating the method of implementing the present invention, and do not limit the scope of the present invention.
Faults of a plurality of online detection systems in the rolling and packing workshop are difficult to be discovered in the operation process. The utility model discloses the monitored control system of development is used for monitoring detecting system specially and rejects the mechanism and whether normally work, in time reports an emergency and asks for help or increased vigilance and diagnoses the reason when detecting system breaks down with rejecting the mechanism to solve the production problem that can't in time discover after breaking down in the check out test set operation process. And the system can give an alarm on site and remotely, so that the detection system is prevented from being in failure and being unknown, and the timeliness rate of finding the failure and the maintenance response speed are improved.
Example 1:
as shown in fig. 1-5, the detection device of the wrapping workshop operates the monitoring system, the detection device includes a detection device industrial personal computer 101, a detection camera 102 connected with the detection device industrial personal computer, a strip wrapping box in-place sensor 103 and a removing mechanism 104, which form a detection system 1, the monitoring system includes a monitoring subsystem and a plurality of groups of detection systems, the monitoring subsystem includes a server 4, a PC terminal 5, a mobile terminal 6, a plurality of gateways 2 and a monitoring system industrial personal computer 3; each detection system 1 corresponds to one gateway 2, and each detection system corresponds to one monitoring system industrial personal computer 3; the removing mechanism 104 comprises an air cylinder 1041 and a push rod in-place sensor 1042, the air cylinder 1041 is arranged close to the carton in-place sensor 103, and the push rod in-place sensor 1042 is arranged at the stroke end point of a push rod of the air cylinder; the input end of the gateway 2 is connected with the output ends of a detection device industrial personal computer 101, a strip case in-place sensor 103 and a push rod in-place sensor 1042 in a corresponding detection system, the output end of the gateway 2 is connected with the input end of a monitoring system industrial personal computer 3 of a corresponding detection system group, the monitoring system industrial personal computer 3 is connected with the server 4 through a wireless network, and the server 4 is connected with the PC terminal 5 and the mobile terminal 6 through a wireless network.
The gateway collects data of each detection device and monitors the running state of each detection device;
the industrial personal computer of the monitoring system acquires data in the group of gateways;
the server collects data of the factory-wide detection equipment through the industrial personal computer of the monitoring system, analyzes the data and then transmits the data to the PC terminal and the mobile terminal.
Example 2:
in this embodiment, on the basis of embodiment 1, as shown in fig. 2, the industrial personal computer 3 of the monitoring system is connected with an alarm 31. Further, the alarm 31 is a loudspeaker. Further, the carton-in-place sensor 103 and the push rod-in-place sensor 1042 are both infrared sensors.
Example 3:
in this embodiment, on the basis of embodiment 1, as shown in fig. 4, an output end of the detection device industrial personal computer 101 is connected to the detection camera 102 and the cylinder 1041, and an input end of the detection device industrial personal computer 101 is connected to the detection camera 102, the carton-in-place sensor 103, and the push rod-in-place sensor 1042.
And a push rod in-place sensor is arranged for controlling the push rod of the air cylinder to be in place, and if the stroke of the push rod reaches a specified position, the push rod in-place sensor senses a position signal and sends the position signal to a detection equipment industrial personal computer to command the air cylinder push rod to retract to an initial position. The push rod in-place sensor senses and is connected with the gateway, and a push rod in-place signal is returned to the gateway, so that whether the removing mechanism operates normally or not can be monitored in real time.
Example 4:
in this embodiment, on the basis of embodiment 1, the end of the push rod of the cylinder is connected with a push plate perpendicular to the push rod, so that an object can be pushed conveniently.
The PC terminal 5 is provided in a monitoring room of a workshop production line.
The existing detection systems comprise packet detection, strip packet detection, five-wheel detection, box strip missing detection and the like, and through abstraction, the detection systems comprise detection equipment such as an industrial personal computer, a detection camera, a strip packet box in-place sensor, a rejection mechanism and the like, and the working principles are the same, and the working principle is shown in figure 3.
The overall detection process of each detection system is as follows:
1) the method comprises the steps of installing a corresponding detection camera at a detection position of a strip package box needing appearance detection to take a picture of the position, connecting the detection camera to a detection equipment industrial personal computer through a network cable or a data cable, transmitting the picture shot by the detection camera to the detection equipment industrial personal computer, and identifying a defective product by the detection equipment industrial computer through the picture of the picture. Corresponding communication control protocols are arranged between the detection camera and detection software on the industrial personal computer, so that handshake and picture transmission between the detection camera and the detection software are realized;
2) the detection system is provided with a control board and an I/O input/output port. A sensor for the strip-shaped bag box to be in place is connected to the input port, and a camera and a removing mechanism (air cylinder) are connected to the output port. After the in-place signal of the object to be detected (a small bag or a strip bag) can be detected through the input signal, the camera is triggered to take a picture through the output port or the electromagnetic valve is triggered to start the air cylinder to push out the defective product.
Aiming at 32 online detection systems which are scattered in positions of a cigarette packaging workshop of a Yangyang cigarette factory and run independently, 16 units, namely 16 detection systems, are arranged in the field workshop, wherein 12 small box packaging production units (12 small box appearance detection units and 12 five-wheel detection units) and 4 strip box packaging units (4 box strip-missing detection units and 4 strip appearance detection units) are used for constructing a set of monitoring system. And monitoring the running state of the 32 detection systems in real time.
Each detection system corresponds to one gateway device, 32 gateway devices are installed in total, the gateway devices are provided with a plurality of line interfaces, and the input ends of the gateway devices are respectively connected with a strip case in-place sensor, a gateway device in-place sensor and a detection device industrial personal computer. Each unit corresponds to one monitoring system industrial personal computer, and 16 monitoring system industrial personal computers are provided in total. The gateway equipment collects operation information monitored by different parts and transmits the monitored information data to a monitoring system industrial personal computer of a corresponding unit through a CAN bus; the industrial personal computer of the monitoring system transmits information to the factory intranet server through WIFI of the workshop, the server collects and stores information data of each unit machine monitoring system, and remote alarming is achieved through the PC end and the mobile end.
The working principle of the monitoring system is as follows: the gateway access bar packing box in-place signal, the rejection mechanism in-place signal (push rod stroke in-place signal) and the monitoring data condition of the detection equipment industrial personal computer are sent to the monitoring system industrial computer, and when the monitoring system industrial computer monitors each detection equipment, if a certain equipment does not generate operation data and no signal returns, the equipment is not normally operated, and the alarm can give an alarm on site through the monitoring system industrial computer; and the industrial personal computer of the monitoring system wirelessly transmits the information to the server, and the information is remotely transmitted to the PC terminal and the mobile terminal by the server, so that remote alarm is realized, faults are avoided, and centralized and unified management of equipment in the whole plant is realized.
The types of the strip-pack in-place sensor and the push rod in-place sensor adopted by the utility model are SHARPGP2Y0A21YK 0F; the cylinder is an SC standard cylinder with an electromagnetic valve; the control module of the industrial personal computer adopts an industrial NI compact RIO embedded system controller; the gateway consists of an ARM processor, a wifi module, a power supply and an I/0 interface. The Server is a thinserver data Server and is stored in an SQL Server database for data analysis and processing.
It will be appreciated by those of ordinary skill in the art that the embodiments described herein are intended to assist the reader in understanding the principles of the invention, and it is to be understood that the scope of the invention is not to be limited by such specific statements and embodiments. All possible equivalents and modifications made in accordance with the above description are considered to fall within the scope of the claims of the present invention.
Claims (7)
1. The utility model provides a roll up package workshop check out test set operation monitored control system, includes multiunit detecting system, every group detecting system includes check out test set, detecting device includes the check out test set industrial computer and the detection camera of being connected with the check out test set industrial computer, strip package case sensor and the mechanism of rejecting targets in place, its characterized in that: the system also comprises a monitoring subsystem, wherein the monitoring subsystem comprises a server, a PC terminal, a mobile terminal, a plurality of gateways and a plurality of monitoring system industrial personal computers; each group of detection systems corresponds to one gateway and integrates one monitoring system industrial personal computer; the removing mechanism comprises an air cylinder and a push rod in-place sensor, the air cylinder is arranged close to the strip pack in-place sensor, and the push rod in-place sensor is arranged at the stroke end point of a push rod of the air cylinder; the input end of the gateway is connected with the output ends of a detection device industrial personal computer, a strip case in-place sensor and a push rod in-place sensor in a corresponding detection system, the output end of the gateway is connected with the input end of a monitoring system industrial personal computer in the corresponding detection system, the monitoring system industrial personal computer is connected with the server through a wireless network, and the server is connected with the PC terminal and the mobile terminal through the wireless network.
2. The operation monitoring system of the roll-up workshop detection equipment according to claim 1, characterized in that: and the industrial personal computer of the monitoring system is connected with an alarm.
3. The operation monitoring system of the roll-up workshop detection equipment according to claim 2, characterized in that: the alarm is a loudspeaker.
4. The operation monitoring system of the roll-up workshop detection equipment according to claim 1, characterized in that: the end of the push rod of the air cylinder is connected with a push plate perpendicular to the push rod.
5. The operation monitoring system of the roll-up workshop detection equipment according to claim 1, characterized in that: the output end of the detection equipment industrial personal computer is connected with the detection camera and the air cylinder, and the input end of the detection equipment industrial personal computer is connected with the detection camera, the strip case in-place sensor and the push rod in-place sensor.
6. The operation monitoring system of the roll-up workshop detection equipment according to claim 1, characterized in that: the carton in-place sensor and the push rod in-place sensor are both infrared sensors.
7. The operation monitoring system of the roll-up workshop detection equipment according to claim 1, characterized in that: the PC terminal is arranged in a monitoring room of a workshop production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020219967.XU CN211349094U (en) | 2020-02-27 | 2020-02-27 | Operation monitoring system for detection equipment of rolling and packing workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020219967.XU CN211349094U (en) | 2020-02-27 | 2020-02-27 | Operation monitoring system for detection equipment of rolling and packing workshop |
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| Publication Number | Publication Date |
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| CN211349094U true CN211349094U (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020219967.XU Active CN211349094U (en) | 2020-02-27 | 2020-02-27 | Operation monitoring system for detection equipment of rolling and packing workshop |
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| CN (1) | CN211349094U (en) |
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- 2020-02-27 CN CN202020219967.XU patent/CN211349094U/en active Active
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