CN211346693U - Online optics and detection equipment that detects a flaw - Google Patents
Online optics and detection equipment that detects a flaw Download PDFInfo
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- CN211346693U CN211346693U CN202020003985.4U CN202020003985U CN211346693U CN 211346693 U CN211346693 U CN 211346693U CN 202020003985 U CN202020003985 U CN 202020003985U CN 211346693 U CN211346693 U CN 211346693U
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Abstract
The utility model discloses an online optical and flaw detection device, which comprises a conveyor belt, a frame arranged on the conveyor belt, an X-axis upper electric sliding component, an X-axis lower electric sliding component, a Y-axis electric sliding component, a CCD industrial camera, a 2D laser measuring instrument and a probe of an ultrasonic flaw detector, wherein the X-axis upper electric sliding component comprises an X-axis upper transmission motor, an X-axis upper sliding screw rod, an X-axis upper sliding block and a sliding support, the sliding support is fixed on the Y-axis sliding block arranged on the Y-axis electric sliding component, the X-axis upper sliding block is fixedly connected with the CCD industrial camera and the 2D laser measuring instrument through a connecting frame and synchronously slides under the driving of the Y-axis electric sliding component, the device drives the CCD industrial camera and the 2D laser measuring instrument to carry out position degree detection and size detection on an engine end plate through the X-axis upper electric sliding screw rod, and simultaneously carries out comprehensive detection through the cooperation of the probe of the ultrasonic flaw detector with, the detection efficiency is extremely high.
Description
Technical Field
The utility model relates to an automatic check out test set technical field, concretely relates to online optics and detection equipment that detects a flaw.
Background
The technical requirements for the end plate or the cover plate of the engine in the modern industry are higher and higher, and in the engineering requirements for improving the performance of the engine, strict technical standards are set for each part of the engine, such as an engine end plate, so that the strict size requirement and low internal stress requirement are met, in order to meet the examination of high-strength vibration environment, the periphery of the existing engine end plate is provided with a countersunk hole, the interior of the engine end plate is provided with a reinforcing rib and a weight-reducing groove which ensure the surface smoothness of the engine end plate, and a cavity designed for avoiding an internal structure, after a series of treatment procedures are carried out after the casting and the forming, the rough machining and the finish machining of the engine end plate are finished, the existing automatic equipment usually carries out size detection in sequence, the efficiency is not high when flaw detection is carried out, and further improvement is needed.
Disclosure of Invention
The utility model discloses the purpose: in order to improve the automatic detection efficiency of size detection, position degree detection and flaw detection of internal structures of end plates of engines and other end plates, an online optical and flaw detection device is designed, two side frames of the end plates of the engines are arranged on conveyor belts at two sides, feeding is carried out in order, the CCD industrial camera and a 2D laser measuring instrument (LJ-X8000 series 2D/3D line laser measuring instrument) are driven by an electric sliding screw rod to carry out position degree detection and size detection on the periphery of the end plates of the engines, reinforcing ribs and lightening grooves are arranged inside the end plates, a cavity structure designed for avoiding the internal structures is carried out, meanwhile, a probe of an ultrasonic wave detector arranged on the electric sliding screw rod at the lower part slides left and right, and is matched with an electric sliding screw rod at a Y axis to carry out comprehensive flaw detection, and the device occupies small space, simple structure, detection efficiency is high.
The technical scheme adopted for solving the problems is as follows:
an online optical and flaw detection device comprises a conveyor belt, a frame erected on the conveyor belt, an X-axis upper electric sliding component, an X-axis lower electric sliding component, a Y-axis electric sliding component, a CCD industrial camera and a 2D laser measuring instrument which are fixedly connected on the X-axis upper electric sliding component, and a probe of an ultrasonic flaw detector which is fixedly connected on the X-axis lower electric sliding component,
the conveying belt is symmetrically provided with synchronous belts at the left and the right, an engine end plate is arranged on the synchronous belts, the smooth surface is downward,
the Y-axis electric sliding components are arranged on two sides of the frame and comprise a Y-axis transmission motor, a Y-axis sliding screw rod, a Y-axis sliding block and a sliding block sliding rail component,
the X-axis upper electric sliding assembly comprises an X-axis upper transmission motor, an X-axis upper sliding screw rod, an X-axis upper sliding block and a sliding support, the sliding support is fixed on a Y-axis sliding block arranged on the Y-axis electric sliding assembly, the X-axis upper sliding block is fixedly connected with a CCD industrial camera and a 2D laser measuring instrument through a connecting frame, a light supplementing light source is further arranged at the lower part of a lens of the CCD industrial camera and used for detecting the position degree of an engine end plate, the 2D laser measuring instrument is arranged on one side of the light supplementing light source and used for detecting the size of the engine end plate,
the utility model discloses an engine end plate, including X axle below electronic subassembly that slides, X axle top electronic subassembly that slides, X axle below electronic subassembly that slides passes through the rectangle leg joint with the subassembly that slides, and the rectangle support links firmly with the support that slides to synchronous sliding under the drive of Y axle electronic subassembly that slides, X axle below electronic subassembly that slides includes X axle below driving motor, X axle below lead screw that slides, X axle below slider and the mount that links firmly the probe of ultrasonic flaw detector, the vertical upwards of probe of ultrasonic flaw detector is just to the lower smooth surface of engine end plate for implement ultrasonic flaw detection to engine end plate inner structure and detect.
Furthermore, the right angle of the inner side of the rectangular support is fixedly connected with a triangular plate for stabilizing the X-axis upper electric sliding assembly and the X-axis lower electric sliding assembly.
Further, the light supplementing light source is fixedly connected with the connecting frame through an annular support, and an adjusting plate capable of adjusting the height up and down is arranged between the 2D laser measuring instrument and the connecting frame and used for adjusting the height of different products through laser measurement.
Furthermore, a slide block slide rail capable of being adjusted up and down is further arranged between the CCD industrial camera and the connecting plate, a locking screw is further screwed on the outer side of the slide block, and after the slide block is adjusted to a proper height, the relative position of the slide block and the slide rail is locked, so that the distance between the lens of the CCD industrial camera and a product to be measured is fixed.
The utility model has the advantages that: this online optics and detection equipment that detects a flaw drives CCD industry camera and 2D laser measuring instrument by X axle top electric sliding lead screw and has seted up the counter bore all around to the engine end plate, inside strengthening rib and the lightening groove that sets up, and the cavity structure who designs for dodging the inner structure carries out position degree detection and size detection, slide about the probe that is located the ultrasonic flaw detector that sets up on the X axle below electric sliding lead screw again simultaneously, and cooperate the cooperation of the Y axle electric sliding lead screw to detect a flaw comprehensively, this equipment occupation space is little, moreover, the steam generator is simple in structure, detection efficiency is high.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.
FIG. 1 is a schematic structural diagram of an on-line optical and flaw detection apparatus according to the present embodiment;
FIG. 2 is a side view of the on-line optical and flaw detection apparatus of the present embodiment;
FIG. 3 is a front view of the on-line optical and flaw detection apparatus of the present embodiment;
FIG. 4 is a schematic structural view of an X-axis upper electric sliding assembly and an X-axis lower electric sliding assembly according to the present embodiment;
FIG. 5 is a side bottom view of the X-axis upper electric glide assembly and the X-axis lower electric glide assembly of the present embodiment;
fig. 6 is a schematic view of the installation positions of the CCD industrial camera and the 2D laser measuring instrument according to the present embodiment;
FIG. 7 is a side plan view of the CCD industrial camera and the 2D laser measuring instrument according to the present embodiment;
FIG. 8 is a schematic structural view of an engine end plate according to the present embodiment;
FIG. 9 is a side bottom view of the engine end plate of the present embodiment;
wherein, 1-a frame, 2-a Y-axis electric sliding component, 3-a rectangular bracket, 4-an X-axis upper electric sliding component, 41-an X-axis upper transmission motor, 42-an X-axis upper sliding screw rod, 43-an X-axis upper sliding block, 44-a sliding bracket, 45-an auxiliary sliding rail, 46-a connecting frame, 47-an adjusting sliding rail, 48-an adjusting sliding block, 49-a locking screw, 5-a CCD industrial camera, 51-a light supplementing light source, 52-a ring bracket, 53-a CCD industrial camera lens, 54-a connector, 55-a dust cover, 6-a sliding block sliding rail component, 7-a probe of an ultrasonic flaw detector, 8-a synchronous belt, 9-an engine end plate, 91-four-corner countersunk holes and 92-seamed edge countersunk holes, 93-cavity structure, 94-weight reduction groove, 95-edge, 96-engine end plate smooth surface, 10-X shaft lower electric sliding component, 101-X shaft lower transmission motor, 102-X shaft lower sliding screw rod, 103-X shaft lower sliding block, 11-2D laser measuring instrument and 111-adjusting support.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-9, the present embodiment provides an online optical and flaw detection apparatus, which includes a conveyor belt, a frame mounted on the conveyor belt, an X-axis upper electric sliding assembly, an X-axis lower electric sliding assembly, a Y-axis electric sliding assembly, a CCD industrial camera and a 2D laser measuring instrument fixedly connected to the X-axis upper electric sliding assembly, and a probe of an ultrasonic flaw detector fixedly connected to the X-axis lower electric sliding assembly, wherein the conveyor belt is provided with synchronous belts in bilateral symmetry, an engine end plate is placed on the synchronous belts, and the smooth surface is downward, the Y-axis electric sliding assembly is disposed on two sides of the frame, and includes a Y-axis transmission motor, a Y-axis sliding screw, a Y-axis slider, and a slider-slide rail assembly, the X-axis upper electric sliding assembly includes an X-axis upper transmission motor, an X-axis upper sliding screw, an X-axis upper, the sliding support is fixed on a Y-axis sliding block arranged on a Y-axis electric sliding assembly, the sliding block above an X-axis is fixedly connected with a CCD industrial camera and a 2D laser measuring instrument through a connecting frame, the lower part of a lens of the CCD industrial camera is also provided with a light supplementing light source for detecting the position degree of an engine end plate, the 2D laser measuring instrument is arranged on one side of the light supplementing light source for detecting the size of the engine end plate, the electric sliding assembly below the X-axis is connected with the electric sliding assembly above the X-axis through a rectangular support, the rectangular support is fixedly connected with the sliding support and synchronously slides under the driving of the electric sliding assembly of the Y-axis, the electric sliding assembly below the X-axis comprises a transmission motor below the X-axis, a sliding screw rod below the X-axis, a sliding block below the X-axis and a fixing frame fixedly connected with a probe of an ultrasonic flaw detector, the probe of the ultrasonic flaw detector, the ultrasonic flaw detection device is used for carrying out ultrasonic flaw detection on the internal structure of the engine end plate.
The further embodiment is that the right angle of the inner side of the rectangular support is fixedly connected with a triangular plate for stabilizing the X-axis upper electric sliding component and the X-axis lower electric sliding component.
The further embodiment is that the light supplementing light source is fixedly connected with the connecting frame through an annular support, and an adjusting plate capable of adjusting the height up and down is arranged between the 2D laser measuring instrument and the connecting frame and used for adjusting the height of different products through laser measurement.
The CCD industrial camera is characterized in that a slide block slide rail capable of being adjusted up and down is further arranged between the CCD industrial camera and the connecting plate, a locking screw is further screwed on the outer side of the slide block, and after the CCD industrial camera is adjusted to a proper height, the relative position of the slide block and the slide rail is locked, so that the distance from a lens of the CCD industrial camera to a product to be measured is fixed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes, modifications, substitutions and alterations can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims (4)
1. The utility model provides an online optics and detection equipment that detects a flaw, includes the conveyer belt, erects frame, the electronic subassembly that slides in X axle top and the electronic subassembly that slides in X axle below, the electronic subassembly that slides of Y axle and link firmly CCD industry camera and the 2D laser measuring instrument on the electronic subassembly that slides in X axle top, link firmly the probe of the ultrasonic flaw detector on the electronic subassembly that slides in X axle below, its characterized in that:
the conveying belt is symmetrically provided with synchronous belts at the left and the right, an engine end plate is arranged on the synchronous belts, the smooth surface is downward,
the Y-axis electric sliding components are arranged on two sides of the frame and comprise a Y-axis transmission motor, a Y-axis sliding screw rod, a Y-axis sliding block and a sliding block sliding rail component,
the X-axis upper electric sliding assembly comprises an X-axis upper transmission motor, an X-axis upper sliding screw rod, an X-axis upper sliding block and a sliding support, the sliding support is fixed on a Y-axis sliding block arranged on the Y-axis electric sliding assembly, the X-axis upper sliding block is fixedly connected with a CCD industrial camera and a 2D laser measuring instrument through a connecting frame, a light supplementing light source is further arranged at the lower part of a lens of the CCD industrial camera and used for detecting the position degree of an engine end plate, the 2D laser measuring instrument is arranged on one side of the light supplementing light source and used for detecting the size of the engine end plate,
the utility model discloses an engine end plate, including X axle below electronic subassembly that slides, X axle top electronic subassembly that slides, X axle below electronic subassembly that slides passes through the rectangle leg joint with the subassembly that slides, and the rectangle support links firmly with the support that slides to synchronous sliding under the drive of Y axle electronic subassembly that slides, X axle below electronic subassembly that slides includes X axle below driving motor, X axle below lead screw that slides, X axle below slider and the mount that links firmly the probe of ultrasonic flaw detector, the vertical upwards of probe of ultrasonic flaw detector is just to the lower smooth surface of engine end plate for implement ultrasonic flaw detection to engine end plate inner structure and detect.
2. The on-line optical and inspection apparatus of claim 1, wherein: the right angle of the inner side of the rectangular support is fixedly connected with a triangular plate for stabilizing the X-axis upper electric sliding assembly and the X-axis lower electric sliding assembly.
3. The on-line optical and inspection apparatus of claim 1, wherein: the light supplementing light source is fixedly connected with the connecting frame through the annular support, and an adjusting plate capable of adjusting the height up and down is arranged between the 2D laser measuring instrument and the connecting frame and used for adjusting the height of different products through laser measurement.
4. The on-line optical and inspection apparatus of claim 1, wherein: the CCD industrial camera is characterized in that a slide block slide rail capable of being adjusted up and down is further arranged between the CCD industrial camera and the connecting plate, a locking screw is further screwed on the outer side of the slide block, and after the CCD industrial camera is adjusted to a proper height, the relative position of the slide block and the slide rail is locked, so that the distance between a lens of the CCD industrial camera and a product to be measured is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020003985.4U CN211346693U (en) | 2020-01-02 | 2020-01-02 | Online optics and detection equipment that detects a flaw |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020003985.4U CN211346693U (en) | 2020-01-02 | 2020-01-02 | Online optics and detection equipment that detects a flaw |
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| CN211346693U true CN211346693U (en) | 2020-08-25 |
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| CN202020003985.4U Active CN211346693U (en) | 2020-01-02 | 2020-01-02 | Online optics and detection equipment that detects a flaw |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112556961A (en) * | 2020-11-20 | 2021-03-26 | 江苏科技大学 | Automobile electromechanical engine overhaul frame |
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2020
- 2020-01-02 CN CN202020003985.4U patent/CN211346693U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112556961A (en) * | 2020-11-20 | 2021-03-26 | 江苏科技大学 | Automobile electromechanical engine overhaul frame |
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