CN211346062U

CN211346062U - Drying device for bathroom ceramic production line

Info

Publication number: CN211346062U
Application number: CN201922116622.1U
Authority: CN
Inventors: 郑振兴; 秦磊; 林泽钦; 王志锋; 梁鹏
Original assignee: Guangdong Huibo Robot Technology Co ltd
Current assignee: Guangdong Huibo Robot Technology Co ltd
Priority date: 2019-12-02
Filing date: 2019-12-02
Publication date: 2020-08-25
Anticipated expiration: 2029-12-02

Abstract

The utility model relates to a drying device for bathroom ceramic production line, include: a drying box for providing a drying space; the first drying mechanism comprises an external pipe, an axial flow fan, a heating sheet and an air filter screen, wherein the external pipe is arranged at an installation opening corresponding to the side wall of the drying box; the first photoelectric sensor is arranged on one side of the opening in the front side of the drying box, and the output end of the first photoelectric sensor is electrically connected with the input end of the controller. The utility model relates to a drying device for bathroom ceramic production line treats dry bathroom ceramic's positional information through setting up first photoelectric sensor detectable, and then makes the first dry mechanism of controller ability timely control and the dry mechanism function of second.

Description

Drying device for bathroom ceramic production line

Technical Field

The utility model relates to a bathroom ceramic production facility technical field specifically is a drying device for bathroom ceramic production line.

Background

The ceramic-prepared bathroom product is popular with people due to factors such as easy cleaning and long service life, and in the production process of a bathroom ceramic production line, bathroom ceramic needs to be dried, so that special drying devices are needed for assistance, but the traditional drying equipment has many defects, and can not realize all-dimensional hot air drying of the bathroom ceramic on a production line conveyor belt, and the matching and connection of mechanisms are not reasonable enough, and the operation of the drying equipment can not be timely and properly regulated and controlled, so that the condition that the drying equipment idles and wastes energy can not be avoided; during the drying process, the drying quality may be affected and energy may be wasted due to too high or too low hot air.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a drying device that is used for bathroom ceramic production line can in time control the drying device function, and can carry out all-round stoving to bathroom ceramic simultaneously.

In order to achieve the above object, the utility model provides a drying device for bathroom ceramic production line, include:

the drying box is a double-layer box body, the drying box is of a bottom end opening structure, openings are correspondingly formed in the front side and the rear side of the drying box, a cavity is formed between the outer layer and the inner layer of the drying box, air holes are formed in the inner layer of the drying box, and two sides of the bottom end of the drying box are fixedly connected with the upper end groove face of the bottom supporting plate;

the first drying mechanism comprises an external pipe, an axial flow fan, a heating sheet and an air filter screen, the external pipe is arranged at an installation opening corresponding to the side wall of the drying box, the axial flow fan is arranged in the external pipe, the heating sheet is arranged on the inner wall of the outer layer of the drying box, and the air filter screen is arranged at an outer pipe opening of the external pipe;

the first photoelectric sensor is arranged on one side of the opening on the front side of the drying box, and the output end of the first photoelectric sensor is electrically connected with the input end of the controller.

Preferably, the drying device further comprises a second drying mechanism, wherein the second drying mechanism comprises a bottom drying box, a perforated plate, a serpentine heating pipe and an axial flow fan, the bottom drying box is of an upper end opening structure and is correspondingly arranged at the bottom end of the drying box, the perforated plate is arranged inside the bottom drying box, the serpentine heating pipe is arranged at the upper end of the perforated plate, the axial flow fan is arranged in a bottom mounting hole of the bottom drying box, and the serpentine heating pipe and the input end of the axial flow fan are electrically connected with the output end of the controller.

Preferably, the drying device further comprises a third drying mechanism, wherein the third drying mechanism is arranged at the rear side of the drying box.

Preferably, the third drying mechanism includes dry cover, material mouth, installation grillage and radiant heating pipe, the bottom both sides of dry cover with correspond the last fixed surface of bottom backup pad is connected, the material mouth symmetry set up in the both sides of dry cover, the mounting panel erects and arranges in on the inner wall of dry cover, radiant heating pipe set up in on the installation grillage, radiant heating pipe's input with the output electricity of controller is connected.

Preferably, the drying oven further comprises a second photoelectric sensor, the second photoelectric sensor is arranged between the drying oven and the drying hood, and an output end of the second photoelectric sensor is electrically connected with an input end of the controller.

Preferably, the drying oven further comprises an exhaust pipe and a filter screen, the exhaust pipe is arranged at the upper end of the drying oven and communicated with the cavity, and the filter screen is connected with the upper end of the exhaust pipe.

Preferably, the support plate is arranged above the support plate, the support plate is fixedly connected with the bottom support plate, a memory, the controller and a GPRS data transmitter are arranged in the control box, and the memory and the GPRS data transmitter are both in bidirectional electric connection with the controller.

Preferably, the drying oven further comprises a temperature sensor, the temperature sensor is arranged on the inner wall surface of the drying oven, and the output end of the temperature sensor is electrically connected with the input end of the controller.

Preferably, still include camera and pillar, the pillar is fixed the drying cabinet front side, and be located the opening top, the camera is fixed on the pillar, the output of camera with the input electricity of controller is connected.

Preferably, the device further comprises a vertical plate and a display, the vertical plate is arranged at the upper end of the support plate, the display is arranged on the vertical plate, and the input end of the display is electrically connected with the output end of the controller.

The utility model relates to a drying device for a ceramic production line of a bathroom, which can detect the position information of the ceramic bathroom to be dried by arranging a first photoelectric sensor, so that a controller can timely control the first drying mechanism and a second drying mechanism to operate; by arranging the first drying mechanism and the second drying mechanism, the bathroom ceramics to be dried can be dried in an all-around manner, the drying quality is ensured, and the drying efficiency is improved; the third drying mechanism can further dry the bathroom ceramics, so that the drying quality is ensured; the exhaust pipe can timely discharge bathroom ceramics and generate gasified steam, and the filter screen is arranged on the exhaust pipe to reduce external dust falling into the cavity; the memory and the GPRS data transmitter enhance the functions of data acquisition, storage, remote sharing and remote regulation and control; the temperature sensor can detect the temperature in the drying box in real time, and the temperature in the drying box is ensured to be suitable for drying the bathroom ceramics through the control of the controller, so that the conditions that the drying quality is influenced and the energy is wasted due to overhigh or overlow hot air are avoided; the camera can collect the graphic and text information of the bathroom ceramics to be dried, so that the controller can conveniently integrate and analyze the information, and the drying equipment can be reasonably regulated and controlled.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of the sectional structure inside the drying box of the present invention;

FIG. 3 is a schematic view of the sectional plane structure inside the control box of the present invention;

fig. 4 is a schematic view of the sectional plane structure inside the second drying mechanism of the present invention;

fig. 5 is a schematic view of the third drying mechanism with a sectional plane structure inside.

The reference numbers illustrate:

reference numerals	Name (R)	Reference numerals	Name (R)	Reference numerals	Name (R)
						1	Bottom supporting plate	54	Axial flow fan	15	Camera head
201	Drying cabinet	6	Third drying mechanism	16	Placement plate
						202	Hollow cavity	61	Drying hood	17	First photoelectric sensor
203	Air vent	62	Material port	18	Second photoelectric sensor
						3	First drying mechanism	63	Mounting plate frame	19	Exhaust pipe
31	External pipe	64	Radiant heating pipe	20	Filter screen
						32	Axial flow fan	7	Supporting plate	21	Opening of the container
33	Heating plate	8	Vertical plate	22	Box cover
						34	Air filter screen	9	Control box	23	Mounting hole
4	Temperature ofSensor with a sensor element	10	Memory device	24	Steel wire curtain
						5	Second drying mechanism	11	Controller	A	Front side
51	Bottom drying box	12	GPRS data transmitter	B	Rear side
						52	Orifice plate	13	Display device
53	Snake-shaped heating pipe	14	Support post

The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.

In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

As shown in fig. 1 to 5, a drying apparatus for a sanitary ceramic production line includes:

the drying box 201 is a double-layer box body, the drying box 201 is of a bottom end opening structure, openings 21 are correspondingly formed in the front side A and the rear side B of the drying box 201, a cavity 202 is formed between the outer layer and the inner layer of the drying box 201, air holes 203 are formed in the inner layer of the drying box 201, and two sides of the bottom end of the drying box 201 are fixedly connected with the upper end groove face of the bottom supporting plate 1;

the first drying mechanism 3 comprises an external pipe 31, an axial fan 32, a heating plate 33 and an air filter screen 34, wherein the external pipe 31 is arranged at an installation opening corresponding to the side wall of the drying box 201, the axial fan 32 is arranged in the external pipe 31, the heating plate 33 is arranged on the inner wall of the outer layer of the drying box 201, and the air filter screen 34 is arranged at an outer pipe opening of the external pipe 31;

a first photoelectric sensor 17, wherein the first photoelectric sensor 17 is disposed on one side of the opening 21 on the front side a of the drying box 201, and an output end of the first photoelectric sensor 17 is electrically connected with an input end of the controller 11.

In this embodiment, the drying box 201 has an open bottom structure, the bottom of the drying box 201 is fixedly connected with the upper end groove surface of the corresponding bottom support plate 1, and when in use, the bottom support plate 1 is connected with the installation part of the ceramic production line of the bathroom, so as to fix the device; the first photoelectric sensor 17 is fixed on a mounting plate 16, and the mounting plate 16 is disposed on the front side a of the drying box 201 on one side of the opening 21 for mounting and fixing the first photoelectric sensor 17. The front side a and the rear side B of the drying box are provided with corresponding openings 21, the bathroom ceramics to be dried enter the drying box from the opening 21 of the front side a, and after drying, leave the drying box 201 from the opening 21 of the rear side B. The drying box 201 is located on a conveying belt of a bathroom ceramic production line, bathroom ceramics to be dried are conveyed through the conveying belt of the bathroom ceramic production line, when the bathroom ceramics are conveyed to the opening 21 on the front side A of the drying box 201, the bathroom ceramics block light emitted by a light emitter in the first photoelectric sensor 17 and reflect part of the light, an internal light receiver receives a light signal, photoelectric information is timely conveyed to the controller 11 to be integrated and analyzed, the first drying mechanism 3 is regulated and controlled by the controller 11 to timely operate, and the situation that the drying device idles and wastes energy is avoided; the controller 11 controls the axial fan 32 to intake air after being filtered by the air filter 34, and the controller 11 controls the heating sheet 33 to heat the intake air, so as to heat the cavity 202 inside the drying box 201; and then, conveying the to-be-dried bathroom ceramic into the drying box 201, stopping the operation of the conveyor belt, and fully blowing out hot air in the cavity 202 through the air holes 203. The bathroom ceramics to be dried are arranged in the drying box 201, then hot air in the cavity 202 can be blown out from the periphery and the upper part of the bathroom ceramics to be dried simultaneously, the bathroom ceramics to be dried are dried in a multi-directional mode, drying quality is guaranteed, and drying efficiency is improved.

More preferably, the opening 21 is provided with a steel wire curtain 24. The opening 21 realizes the input and output of the sanitary ware to be dried, and the steel wire curtain 24 is arranged on the opening 21, so that the drying box 201 is more closed, thereby avoiding the energy loss caused by the too fast loss of heat and not influencing the normal input and output of the sanitary ware.

Preferably, the bottom supporting plate 1 is provided with a plurality of mounting holes 23, and the mounting holes 23 are connected with mounting positions of an external bathroom ceramic production line through bolts so as to fix the drying device.

Further, the drying device comprises a second drying mechanism 5, wherein the second drying mechanism 5 comprises a bottom drying box 51, a perforated plate 52, a serpentine heating pipe 53 and an axial flow fan 54, the bottom drying box 51 is of an upper end opening structure and is correspondingly arranged at the bottom end of the drying box 201, the perforated plate 52 is arranged inside the bottom drying box 51, the serpentine heating pipe 53 is arranged at the upper end of the perforated plate 52, the axial flow fan 54 is arranged in a bottom mounting port of the bottom drying box 51, and the input ends of the serpentine heating pipe 53 and the axial flow fan 54 are electrically connected with the output end of the controller 11.

The upper end opening 21 of the bottom drying box 51 is matched with the drying box 201 of the lower end opening 21, the second drying mechanism 5 is mainly used for drying the bathroom ceramics from the lower end of the bathroom ceramics to be dried, and is combined with the first drying mechanism 3 to realize simultaneous drying of the bathroom ceramics in all directions. When the first drying mechanism 3 works, the controller 11 controls the axial flow fan 54 to operate, so that external air is rapidly pumped in; meanwhile, the controller 11 controls the serpentine heating pipe 53 on the perforated plate 52 to generate heat, so as to heat the pumped gas, and the heated gas is blown into the drying box 201 through the upper end opening of the bottom drying box 51, so that hot gas drying is performed on the bathroom ceramics. The second drying mechanism 5 is designed to dry the bathroom ceramics more uniformly, so that the drying quality is better ensured, and the drying efficiency is improved.

Further, the drying device further comprises a third drying mechanism 6, wherein the third drying mechanism 6 is arranged on the rear side B of the drying box 201.

The bathroom ceramics are dried in the drying box 201 by the first drying mechanism 3 and the second drying mechanism 5, and then are conveyed to the third drying mechanism 6 by a conveying belt on a production line, and then the bathroom ceramics are further dried by the third drying mechanism 6, so as to ensure the drying quality.

Further, third drying mechanism 6 includes dry cover 61, material mouth 62, installation grillage 63 and radiant heating pipe 64, the bottom both sides of dry cover 61 with correspond the last fixed surface of bottom fagging 1 is connected, material mouth 62 symmetry set up in the both sides of dry cover 61, installation grillage 63 set up in on the inner wall of dry cover 61, radiant heating pipe 64 set up in on the installation grillage 63, radiant heating pipe 64's input with the output electricity of controller 11 is connected.

The material port 62 corresponds to the opening 21, and the sanitary ware placed on the production line conveyor belt can enter and exit the drying hood 61 through the material port 62. When the bathroom ceramics enter the drying cover 61, the conveyor belt stops running, the controller 11 controls the radiant heating pipe 64 to run, the electric heating single element in the protective sleeve of the radiant heating pipe 64 is electrified to generate heat, the protective sleeve indirectly radiates the heat, and the bathroom ceramics in the bathroom drying cover 61 are heated and dried more deeply; after drying, the bathroom ceramics are conveyed by a conveyor belt and output through the material port 62 at the rear side (i.e. the side far away from the drying box 201) of the drying cover 61, so that a set of complete drying and forming is completed.

Further, a second photoelectric sensor 18 is further included, the second photoelectric sensor 18 is disposed between the drying box 201 and the drying hood 61, and an output end of the second photoelectric sensor 18 is electrically connected with an input end of the controller 11.

Before the bathroom ceramics enter the drying hood 61, the second photoelectric sensor 18 detects the bathroom ceramics, and then transmits a photoelectric signal to the controller 11, so that the controller 11 controls the radiant heating tube to operate, and further the third drying mechanism 6 further dries the bathroom ceramics. Through the second photoelectric sensor 18, the conveying position of the bathroom ceramics to be dried can be judged, and the operation of the third drying mechanism 6 can be reasonably controlled.

Further, the drying cabinet further comprises an exhaust pipe 19 and a filter screen 20, wherein the exhaust pipe 19 is arranged at the upper end of the drying cabinet 201 and communicated with the cavity 202, and the filter screen 20 is connected with the upper end of the exhaust pipe 19.

In the drying process, the bathroom ceramics can generate gasified steam, so that the exhaust pipe 19 is arranged at the upper end of the drying box 201, and the gasified steam can be conveniently and timely discharged; the strainer 20 may be fixed to the upper end of the exhaust pipe 19 by bolts, and the strainer 20 may reduce the falling of external dust into the cavity 202.

Further, the multifunctional support plate device further comprises a control box 9, the control box 9 is arranged above the support plate 7, the support plate 7 is fixedly connected with the bottom support plate 1, a memory 10, a controller 11 and a GPRS data transmitter 12 are arranged in the control box 9, and the memory 10 and the GPRS data transmitter 12 are both in bidirectional electric connection with the controller 11.

The support plate 7 is fixed on the bottom support plate 1, the control box 9 is placed on the support plate 7, the control box 9 is used for providing an installation place for the controller 11, the memory 10 and the GPRS data transmitter 12, the memory 10 is used for storing data, and the GPRS data transmitter 12 can realize remote data sharing under the support of a wireless network.

Preferably, the control box 9 is further provided with a box cover 22, and under the condition of normal operation, the box cover 22 can ensure the sealing performance of the control box 9 and avoid damaging equipment and elements in the control box 9; when equipment and elements need to be installed in the control box 9 or maintained, the box cover 22 is opened, which is very convenient.

Further, the drying oven further comprises a temperature sensor 4, wherein the temperature sensor 4 is arranged on the inner wall surface of the drying oven 201, and the output end of the temperature sensor 4 is electrically connected with the input end of the controller 11.

Temperature sensor 4 can real-time detection the inside temperature of drying cabinet 201 to give temperature information transmission controller 11, controller 11 receives temperature information, and then right first drying mechanism 3 with second drying mechanism 5 carries out the management and control, makes temperature in the drying cabinet 201 is fit for dry bathroom pottery, avoids influencing dry quality and causing the emergence of the extravagant condition of energy because of steam is too high or low excessively.

Further, still include camera 15 and pillar 14, pillar 14 is fixed drying cabinet 201 front side a, and is located the opening 21 top, camera 15 is fixed on pillar 14, the output of camera 15 with the input electricity of controller 11 is connected. The camera 15 is used for collecting the image-text information of the to-be-dried sanitary ware, and transmitting the information to the controller 11, so that the controller 11 is convenient to reasonably operate a control mechanism.

Further, the device further comprises a vertical plate 8 and a display 13, wherein the vertical plate 8 is arranged at the upper end of the support plate 7, the display 13 is arranged on the vertical plate 8, and the input end of the display 13 is electrically connected with the output end of the controller 11. The display 13 is fixed on the vertical plate 8 and is configured to display various data in real time, such as temperature information in the drying box 201 detected by the temperature sensor 4, image and text information of the to-be-dried sanitary ware captured by the camera 15, and the like.

The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made by the contents of the specification and the drawings under the inventive concept of the present invention, or the direct/indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The utility model provides a drying device for bathroom ceramic production line which characterized in that includes:

2. The drying device for the sanitary ceramic production line according to claim 1, wherein: still include the dry mechanism of second, the dry mechanism of second includes bottom drying cabinet, orifice plate, snakelike heating pipe and axial fan, the bottom drying cabinet is upper end open structure, and with the bottom of drying cabinet corresponds the setting, the orifice plate set up in inside the bottom drying cabinet, snakelike heating pipe set up in the upper end of orifice plate, axial fan set up in the bottom installing port of bottom drying cabinet, snakelike heating pipe with axial fan's input all with the output electricity of controller is connected.

3. The drying device for the sanitary ceramic production line according to claim 1, wherein: still include third drying mechanism, third drying mechanism set up in the rear side of drying cabinet.

4. The drying device for the sanitary ceramic production line according to claim 3, wherein: the third drying mechanism includes dry cover, material mouth, installation grillage and radiant heating pipe, the bottom both sides of dry cover with correspond the last fixed surface of end fagging is connected, the material mouth symmetry set up in the both sides of dry cover, the installation grillage is arranged in on the inner wall of dry cover, radiant heating pipe set up in on the installation grillage, radiant heating pipe's input with the output electricity of controller is connected.

5. The drying device for the sanitary ceramic production line according to claim 4, wherein: still include the second photoelectric sensor, the second photoelectric sensor sets up the drying cabinet with between the drying hood, just the output of second photoelectric sensor with the input electricity of controller is connected.

6. The drying device for the sanitary ceramic production line according to claim 1, wherein: still include blast pipe and filter screen, the blast pipe set up in the drying cabinet upper end, and with the cavity communicates with each other, the filter screen with the blast pipe upper end is connected.

7. The drying device for the sanitary ceramic production line according to claim 1, wherein: the control box is arranged above the support plate, the support plate is fixedly connected with the bottom support plate, a memory is arranged in the control box, the controller and the GPRS data transmitter are arranged in the control box, and the memory and the GPRS data transmitter are both electrically connected with the controller in a two-way mode.

8. The drying device for the sanitary ceramic production line according to claim 1, wherein: the drying oven is characterized by further comprising a temperature sensor, wherein the temperature sensor is arranged on the inner wall surface of the drying oven, and the output end of the temperature sensor is electrically connected with the input end of the controller.

9. The drying device for the sanitary ceramic production line according to claim 1, wherein: still include camera and pillar, the pillar is fixed the drying cabinet front side, and be located the opening top, the camera is fixed on the pillar, the output of camera with the input electricity of controller is connected.

10. The drying device for the sanitary ceramic production line according to claim 7, wherein: the vertical plate is arranged at the upper end of the support plate, the display is arranged on the vertical plate, and the input end of the display is electrically connected with the output end of the controller.