CN211345245U - Connecting wire and lamp - Google Patents

Connecting wire and lamp Download PDF

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Publication number
CN211345245U
CN211345245U CN201922056911.7U CN201922056911U CN211345245U CN 211345245 U CN211345245 U CN 211345245U CN 201922056911 U CN201922056911 U CN 201922056911U CN 211345245 U CN211345245 U CN 211345245U
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distance
metal wire
core
wire core
metal
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CN201922056911.7U
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Chinese (zh)
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吴军
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Xiamen yijianda Electronics Co.,Ltd.
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Xiamen Yuntai Electronic Co ltd
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Abstract

A connecting wire and a lamp are provided, wherein the connecting wire comprises a metal wire core, the metal wire core comprises a first end and a second end, and the connecting wire is characterized by further comprising a first convex ring positioned on the side surface of the metal wire core; the first convex ring is a first distance from the first end of the metal wire core; the first convex ring is a second distance from the second end of the metal wire core; the first distance is less than the second distance. The reliability of the connecting line is improved.

Description

Connecting wire and lamp
Technical Field
The utility model relates to the field of lighting, specifically indicate a novel connecting wire and lamps and lanterns of substituted power cord.
Background
The connecting wire is used for the power input line of lamps and lanterns in the field of illumination mostly. The existing connecting wires are usually realized by adopting a power wire with an insulating sheath. The power cord is usually provided with a small section of insulating sheath surrounding the surface of the wire core, is processed by an automatic wire stripping machine and is applied to corresponding lamps.
In order to manufacture the connecting wire with a small section of insulating sheath, the operation requirement technology of the machining mode of the automatic wire stripping machine is very high, and the precision and the efficiency of the automatic wire stripping machine are required to be precisely required, so that the manufacturing cost of the corresponding connecting wire is very high. In addition, when the equipment of the automatic wire stripping machine runs at a high speed, the cutter used for cutting the insulation sheath is easy to damage the wire core of the power supply wire when the insulation sheath is cut, so that the corresponding connecting wire is damaged, and the corresponding application reliability is reduced.
Therefore, a new connecting wire is needed to solve the problems of low reliability of the connecting wire.
SUMMERY OF THE UTILITY MODEL
The utility model provides a problem provide a connecting wire and lamps and lanterns to improve the reliability of connecting wire.
In order to solve the above problems, the present invention provides a connection wire, which includes a metal wire core, the metal wire core including a first end and a second end, and further including a first convex ring located at a side surface of the metal wire core; the first convex ring is a first distance from the first end of the metal wire core; the first convex ring is a second distance from the second end of the metal wire core; the first distance is less than the second distance.
Optionally, the metal wire core and the first bulge loop are made of the same material, and the metal wire core and the first bulge loop are of an integrally formed structure.
Optionally, the cross section of the first convex ring is in a semicircular ring shape, a circular ring shape, an arched ring shape or a petal-shaped ring shape.
Optionally, the side view shape of the first convex ring is a rounded rectangle, a hexagon or an ellipse.
Optionally, the connecting wire further includes a second convex ring located on the side surface of the metal wire core; the second bulge loop is a third distance away from the first end of the metal wire core; the second bulge loop is a fourth distance from the second end of the metal wire core; the third distance is greater than the fourth distance.
In order to solve the above problem, the present invention further provides another connecting wire, which includes a metal wire core, wherein the metal wire core includes a first end and a second end, and further includes at least one first protrusion located on a side surface of the metal wire core; the first protrusion is a first distance from the first end of the metal wire core; the first protrusion is a second distance from the second end of the metal wire core; the first distance is less than the second distance.
Optionally, the metal wire core and the first protrusion are made of the same material, and the metal wire core and the first protrusion are of an integrally formed structure.
Optionally, the number of the first protrusions is two or more, the first protrusions have a gap therebetween, and the gap between two adjacent first protrusions is equal to each other. The sizes of the intervals between two adjacent first bulges can also be unequal.
Optionally, the connecting wire further includes at least one second protrusion located on a side surface of the metal wire core; the second protrusion is a third distance from the first end of the metal wire core; the second protrusion is a fourth distance from the second end of the metal wire core; the third distance is greater than the fourth distance.
In order to solve the problem, the utility model also provides a lamp, including the circuit board, still include as above the connecting wire, the connecting wire with the circuit board is fixed.
The utility model discloses in one of them aspect of technical scheme, the connecting wire does not need the corresponding insulating skin structure of parcel metal core, but has corresponding first bulge loop structure, utilizes first bulge loop to replace current connecting wire insulating skin and reach spacing (screens) purpose. Therefore, the structure characteristics of the connecting wire lead to the operation that the insulating skin does not need to be cut, so that the corresponding damage to the metal wire core in the connecting wire caused by the step of cutting the insulating skin can be avoided, the whole connecting wire is not easy to break when being bent, and the reliability of the connecting wire is improved. Meanwhile, the structure of the connecting wire also means that the processing cost can be lower, and the processing period can be shorter, so that the economic benefit of the connecting wire product can be improved from multiple aspects.
The utility model discloses in another aspect of technical scheme, the connecting wire does not need the corresponding insulating skin structure of parcel metal core, but has corresponding first protruding structure, utilizes first arch to replace current connecting wire insulating skin and reach spacing purpose. Therefore, the structure characteristics of the connecting wire lead to the operation that the insulating skin does not need to be cut, so that the corresponding damage to the metal wire core in the connecting wire caused by the step of cutting the insulating skin can be avoided, the whole connecting wire is not easy to break when being bent, and the reliability of the connecting wire is improved. Meanwhile, the structure of the connecting wire also means that the processing cost can be lower, and the processing period can be shorter, so that the economic benefit of the connecting wire product can be improved from multiple aspects.
The utility model discloses in another aspect of technical scheme, lamps and lanterns are including corresponding connecting wire, and this kind of connecting wire can be directly that naked metal material makes, and the connecting wire can be directly that adopt the preparation of the metal line body integrated into one piece (integrative press forming) to form to the connecting wire need not be through the process that cuts insulating skin, and the reliable performance of connecting wire itself improves, consequently can improve the reliability of lamps and lanterns itself, reduces the cost of lamps and lanterns itself.
Drawings
FIG. 1 is a schematic structural diagram of a connection line according to a first embodiment;
FIG. 2 is a schematic cross-sectional view of the structure of FIG. 1 taken along the line A-A;
FIG. 3 is a schematic structural diagram of a connection line according to a second embodiment;
FIG. 4 is a schematic cross-sectional view of the structure of FIG. 3 taken along the line B-B;
FIG. 5 is a schematic structural diagram of a connection line in the third embodiment;
FIG. 6 is a schematic cross-sectional view of the structure of FIG. 5 taken along the dashed line C-C;
FIG. 7 is a schematic structural diagram of a connection line in the fourth embodiment;
FIG. 8 is a schematic cross-sectional view of the structure of FIG. 7 taken along the dashed line D-D;
FIG. 9 is a schematic structural diagram of a connecting line in the fifth embodiment;
FIG. 10 is a schematic cross-sectional view of the structure of FIG. 9 taken along the dashed line E-E;
FIG. 11 is a schematic structural view of a connection line in the sixth embodiment;
FIG. 12 is a schematic cross-sectional view of the structure of FIG. 11 taken along the dashed line F-F;
FIG. 13 is a schematic structural diagram of a connection line in the seventh embodiment;
FIG. 14 is a schematic cross-sectional view of the structure of FIG. 13 taken along the dashed line G-G;
FIG. 15 is a schematic structural view of a connecting wire in the eighth embodiment;
FIG. 16 is a schematic cross-sectional view of the structure of FIG. 15 taken along the dashed line H-H;
FIG. 17 is a schematic structural diagram of a connecting line in the ninth embodiment;
FIG. 18 is a schematic cross-sectional view of the structure of FIG. 17 taken along the line I-I;
FIG. 19 is a partial structural view of a lamp according to a tenth embodiment;
FIG. 20 is an enlarged view of a portion of the structure of FIG. 19;
FIG. 21 is a schematic view of the structure of FIG. 20 after encapsulating the lamp cap;
FIG. 22 is a partial structural view of a lamp in an eleventh embodiment;
FIG. 23 is an enlarged view of a portion of the structure of FIG. 22;
fig. 24 is a schematic view of the structure of fig. 22 after encapsulating the base.
Detailed Description
The utility model provides a new connecting wire and lamps and lanterns, for clearer show, it is right below to combine the figure the utility model discloses do detailed explanation.
Example one
The embodiment of the present invention provides a connection line, please refer to fig. 1 and fig. 2 in combination. The connecting line of the embodiment can be used as a power line and further can be used as a power input line.
As shown in fig. 1, the connection line includes a metal wire core 10, the metal wire core 10 includes a first end 10a and a second end 10b, and further includes a first bulge loop 11 located at a side of the metal wire core 10. The first bulge loop 11 is at a first distance (not labeled) from the first end 10a of the metal wire core 10. The first bulge loop 11 has a second distance (not labeled) from the second end 10b of the metal wire core 10. In fig. 1, it is shown that the first distance is smaller than the second distance.
In this embodiment, the section of the structure where the first distance of the metal wire core 10 is located is generally used for electrically connecting with the PCB, that is, the portion of the end (the first end 10a) closer to the first bulge loop 11 is used for passing through the soldering hole and the like on the corresponding PCB. During specific use, insert the connecting wire in the welding hole of PCB circuit board, utilize first bulge loop 11 to block the connecting wire in the corresponding hole position of circuit board or on the hole position conveniently, prevent that the connecting wire from sliding wantonly to can conveniently fix the connecting wire on PCB circuit board, realize the electricity with PCB circuit board and be connected.
In this embodiment, a section of the metal core 10 corresponding to the first distance may be referred to as a first lead (not labeled), and a section of the metal core 10 corresponding to the second distance may be referred to as a second lead (not labeled). At this time, for the metal wire core 10, the first pin and the second pin are separated by the first convex ring 11, and in the process of fixing with the PCB, the first pin is electrically connected and fixed with the PCB, and the first convex ring 11 is used for clamping and limiting, for example, the first convex ring 11 is used for abutting against a conductive welding hole of the PCB, so that the first pin and the PCB are welded together in the following process. And the second pin is used for being electrically connected with other structures, so that the function of electrically connecting the connecting wire is realized.
It should be noted that, in other embodiments, an insulating material may be further sleeved on the second pin, i.e., a part of the second pin is surrounded (wrapped) by the insulating material. The respective insulating material may be as close as possible to the first collar 11 or may be directly adjacent to the first collar 11.
Fig. 1 shows that, in the present embodiment, the first projecting ring 11 has a rounded rectangle shape in side view (a shape in which a pair of parallel sides of the rectangle are circular arcs). The round rectangle makes the first convex ring 11 regular in structure, which is beneficial to the industrial use of the connecting line of the embodiment.
Fig. 2 is a sectional structure of the connecting line shown in fig. 1, cut along the broken line a-a. Fig. 2 shows that the cross-sectional shape of the first male ring 11 is circular. In other embodiments, the shape of the first raised ring may be other shapes. In general, in the cross section, the distance between the two points farthest away from each other in the edge of the first convex ring 11 can be controlled to be 0.9mm or more.
In this embodiment, the metal wire core 10 and the first convex ring 11 are made of the same material. The metal wire core 10 is usually a metal wire, and the specific material can be a copper tin (nickel) plated wire, a copper steel tin (nickel) plated wire, a copper aluminum tin (nickel) plated wire or other copper alloy tin (nickel) plated wires.
In this embodiment, the length of the metal wire core 10 may range from 8mm to 100mm, and the specific length may be determined according to the application of the connection wire, for example, in some LED lamp applications, the length of the metal wire core 10 may range from 20mm to 30 mm.
In this embodiment, the first distance (i.e. the length of the first lead) may be 2.0mm to 5.0mm, and the specific size of the first distance may also be determined according to the application of the connecting wire, for example, may be 2.5mm or 3.5mm, and may be set according to the fixing (e.g. welding) requirement.
In this embodiment, the thickness of the first protruding ring 11 (i.e. the dimension of the first protruding ring 11 parallel to the length direction of the connecting line) may be set as required, and may be, for example, 0.05mm, 0.10mm, or 0.20 mm.
In this embodiment, the metal wire core 10 and the first protruding ring 11 are integrally formed. Such an integrally formed structure may be formed using a corresponding integrally forming method. The integral molding method is a process which can form the required geometric structure and size. For example, the effect of different methods can be different by using extrusion molding (directly using metal wires to form the connecting wires of the embodiment through an automatic shaping machine) or by using flattening molding. The material of the metal wire core 10 is the same as that of the first convex ring 11, which determines that the connecting wire provided by the present embodiment can be manufactured by an integral molding method. That is to say, in the connection line structure provided by this embodiment, since the structure materials of the portions included in the connection line structure are the same, the connection line structure can be manufactured more easily, and the manufacturing time and cost are saved more.
Moreover, the connecting wire of the embodiment has the advantages that the application reliability of the connecting wire is enhanced due to the structural characteristics, and the manufacturing cost of the connecting wire product of the embodiment is greatly reduced due to the integral forming processing. Simultaneously, can see, the connecting wire of this embodiment no longer needs insulating skin, and this electric conductive property that has not only guaranteed the connecting wire is good, has still saved the manufacturing procedure of processing the metal wire into banding insulating skin power cord, has saved the raw materials cost of an insulating skin to make the cost of manufacture of whole connecting wire product reduce once more, be favorable to improving the market competitiveness of connecting wire product greatly, for the production side of connecting wire, provide considerable economic benefits.
In this embodiment, the wire diameter of the metal wire core 10 may be between 0.3mm and 0.8mm, and may be selected according to specific requirements, such as 0.4mm, 0.5mm, 0.6mm, or 0.8 mm.
As can be seen from the above description, the connection wire provided in this embodiment does not need the corresponding insulation sheath structure wrapping the metal wire core 10, but has the corresponding first convex ring 11 structure, and the first convex ring 11 is used to replace the insulation sheath of the existing connection wire, so as to achieve the purpose of limiting (positioning). Therefore, the structural characteristics of the connecting wire are implemented, so that the operation of cutting the insulating skin is not needed, the corresponding damage to the metal wire core 10 in the connecting wire caused by the process of cutting the insulating skin can be avoided, the whole connecting wire is not easy to break when being bent, and the reliability of the connecting wire is improved. Meanwhile, the structure of the connecting wire also means that the processing cost can be lower, and the processing period can be shorter, so that the economic benefit of the connecting wire product can be improved from multiple aspects.
Example two
The second embodiment of the present invention provides another connection line, please refer to fig. 3 and fig. 4 in combination.
As shown in fig. 3, the connection line includes a metal core 20, the metal core 20 includes a first end 20a and a second end 20b, and further includes a first convex ring 21 located at a side of the metal core 20. The first collar 21 is a first distance (not labeled) from the first end 20a of the metal core 20. The first raised ring 21 is a second distance (not labeled) from the second end 20b of the metal core 20. As shown in fig. 3, the first distance is less than the second distance.
Fig. 3 shows that, in the present embodiment, the first bulge loop 21 has a hexagonal side view. The hexagonal structure is easier to process, and is beneficial to the industrial use of the connecting wire of the embodiment.
Fig. 4 is a sectional structure of the connecting line shown in fig. 3 taken along the broken line B-B. Fig. 4 shows that the cross-sectional shape of the first torus 21 is a double petal shape.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
EXAMPLE III
The third embodiment of the present invention provides another connection line, please refer to fig. 5 and fig. 6 in combination.
As shown in fig. 5, the connecting wire includes a metal wire core 30, the metal wire core 30 includes a first end 30a and a second end 30b, and further includes a first convex ring 31 located at a side surface of the metal wire core 30. The first raised ring 31 is a first distance (not labeled) from the first end 30a of the metal core 30. The first raised ring 31 is a second distance (not labeled) from the second end 30b of the metal core 30. In fig. 5 it is shown that the first distance is smaller than the second distance.
Fig. 5 shows that, in the present embodiment, the first convex ring 31 has a rectangular shape in side view. The rectangular structure is easier to process and is beneficial to the industrial use of the connecting wire of the embodiment.
Fig. 6 is a sectional structure of the connecting line shown in fig. 5 taken along the dotted line C-C. Fig. 6 shows that the first collar 31 has a double petal cross-sectional shape, and is different from the double petal shape shown in fig. 4, and the first collar may have a variety of specific cross-sectional shapes as can be seen from a comparison of fig. 4 and 6.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
Example four
The fourth embodiment of the present invention provides another connection line, please refer to fig. 7 and 8 in combination.
As shown in fig. 7, the connecting wire includes a metal wire core 40, the metal wire core 40 includes a first end 40a and a second end 40b, and further includes a first convex ring 41 located at a side surface of the metal wire core 40. The first raised ring 41 is a first distance (not labeled) from the first end 40a of the metal core 40. The first raised ring 41 is a second distance (not labeled) from the second end 40b of the metal wire core 40. In fig. 7, it is shown that the first distance is smaller than the second distance.
Fig. 7 shows that, in the present embodiment, the side view of the first protruding ring 41 is a double rectangle. The double-rectangular structure is easy to process and is beneficial to the industrial use of the connecting wire of the embodiment. Fig. 8 is a sectional structure of the connecting line shown in fig. 7, which is cut along a D-D broken line. Fig. 8 shows that the cross-sectional shape of the first torus 41 is four petal shaped.
Please refer back to fig. 7, in the present embodiment, the connecting wire further includes a second convex ring 42 located on the side surface of the metal wire core 40. The second raised ring 42 is a third distance (not labeled) from the first end of the metal core 40. The second raised ring 42 is a fourth distance (not labeled) from the second end of the metal core 40. The third distance is greater than the fourth distance.
In this embodiment, the section of the structure where the fourth distance of the metal wire core 40 is located may also be used to electrically connect with the PCB, and its usage is the same as that of the structure where the first distance is located in the foregoing embodiment. And, similar to the first pin and the second pin, the section of the structure where the fourth distance is located may be referred to as a third pin (not labeled), and it is known that the third pin is a part of the second pin. Alternatively, the second lead is separated by second collar 42 by a fourth distance, which may be referred to as a third lead.
The role of the third pin may be the same as the role of the first pin. At this time, it can be known that after the second convex ring 42 is added and the third pin is added, compared with each connection line of the foregoing embodiments, the connection line of the present embodiment enables a worker to plug in the corresponding PCB in any direction when taking the connection line, that is, any one of the first pin and the third pin is used for matching with the PCB, so that the corresponding operation process does not need to distinguish the fixing direction of the connection line, thereby improving the corresponding work efficiency.
In this embodiment, the size of the fourth distance may be equal to the size of the first distance, and at this time, the distances from the first protruding ring 41 and the second protruding ring 42 to the midpoint of the metal wire core 40 are equal. In other embodiments, the fourth distance and the first distance may not be equal.
In this embodiment, the metal wire core 40 and the first convex ring 41 are made of the same material. In this embodiment, the metal wire core 40 and the first protruding ring 41 are integrally formed. In addition, the material of the second convex ring 42 is also the same as that of the metal wire core 40. Therefore, the whole connecting line can still be manufactured by adopting an integral forming method.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
EXAMPLE five
The fifth embodiment of the present invention provides another connection line, please refer to fig. 9 and fig. 10 in combination.
As shown in fig. 9, the connection line includes a metal wire core 50, the metal wire core 50 includes a first end 50a and a second end 50b, and further includes a first convex ring 51 located at a side of the metal wire core 50. The first raised ring 51 is a first distance (not labeled) from the first end 50a of the metal core 50. The first raised ring 51 is a second distance (not labeled) from the second end 50b of the metal wire core 50. As shown in fig. 9, the first distance is less than the second distance.
Fig. 9 shows that, in the present embodiment, the side view of the first convex ring 51 is elliptical. This elliptical configuration is not a complete ellipse, but rather a special ellipse with a portion of each of the top and bottom portions being straight sides (the shape is close to an ellipse due to size relationships).
Fig. 10 is a sectional structure of the connecting line shown in fig. 9, taken along the broken line E-E. Fig. 10 shows that the cross-sectional shape of the first bulge loop 51 is square (the center of the square is removed with a circle, and the circle is the cross-sectional shape of the metal wire core 50).
In this embodiment, the metal wire core 50 and the first convex ring 51 are made of the same material. In this embodiment, the metal wire core 50 and the first protruding ring 51 are integrally formed.
Please refer back to fig. 9, in the present embodiment, the connecting wire further includes a second convex ring 52 located on the side surface of the metal wire core 50. The second raised ring 52 is a third distance (not labeled) from the first end of the metal core 50. The second raised ring 52 is a fourth distance (not labeled) from the second end of the metal core 50. The third distance is greater than the fourth distance.
In this embodiment, the section of the structure where the fourth distance of the metal wire core 50 is located may also be used to electrically connect with the PCB, and its usage is the same as that of the structure where the first distance is located in the previous embodiment. And, similar to the first pin and the second pin, the section of the structure where the fourth distance is located may be referred to as a third pin (not labeled), and it is known that the third pin is a part of the second pin. Alternatively, the second leg is separated by a fourth distance by second collar 52, which may be referred to as a third leg. The role of the third pin may be the same as the role of the first pin. At this time, it can be known that after the second convex ring 52 is added and the third pin is added, compared with each connecting wire of the foregoing embodiments, the connecting wire of the present embodiment enables a worker to plug in the corresponding PCB in any direction when taking the connecting wire, that is, any one of the first pin and the third pin is used for matching with the PCB, so that the fixing direction of the connecting wire does not need to be distinguished in the corresponding operation process, thereby improving the corresponding work efficiency.
In this embodiment, the size of the fourth distance may be equal to the first distance, in this case, the first convex ring 51 and the second convex ring 52 are symmetrical about the center of the metal wire core 50, or the distances from the first convex ring 51 and the second convex ring 52 to the midpoint of the metal wire core 50 are equal. In other embodiments, the fourth distance and the first distance may not be equal.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
EXAMPLE six
The sixth embodiment of the present invention provides another connection line, please refer to fig. 11 and 12 in combination.
As shown in fig. 11, the connecting wire includes a metal wire core 60, the metal wire core 60 includes a first end 60a and a second end 60b, and further includes a first convex ring 61 located at a side of the metal wire core 60. The first collar 61 is a first distance (not labeled) from the first end 60a of the metal core 60. The first raised ring 61 is a second distance (not labeled) from the second end 60b of the metal core 60. As shown in fig. 11, the first distance is less than the second distance.
Fig. 11 shows that, in the present embodiment, the side view shape of the first protruding ring 61 is a quadrilateral whose one side is a curved side (and the side view shape of the first protruding ring 61 varies with the rotation angle).
Fig. 12 is a sectional structure of the connecting line shown in fig. 11, cut along a broken line F-F. Fig. 12 shows that the cross-sectional shape of the first convex ring 61 is a semicircular ring. It should be noted that, in other embodiments, the cross-sectional shape of the first convex ring may also be an arcuate ring.
In this embodiment, the metal wire core 60 and the first convex ring 61 are made of the same material. In this embodiment, the metal wire core 60 and the first protruding ring 61 are integrally formed.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
EXAMPLE seven
The seventh embodiment of the present invention provides another connection line, please refer to fig. 13 and 14 in combination. The connecting line of the embodiment can be used as a power line and further can be used as a power input line.
As shown in fig. 13, the connection line includes a metal core 70, the metal core 70 includes a first end 70a and a second end 70b, and further includes a first protrusion 71 located at a side of the metal core 70. The first protrusion 71 is a first distance (not labeled) from the first end 70a of the metal core 70. The first protrusion 71 is a second distance (not labeled) from the second end 70b of the metal core 70. As shown in fig. 13, the first distance is less than the second distance.
It should be noted that, in other embodiments, the side surface of the metal wire core may include a plurality of first protrusions.
In this embodiment, the section of the structure where the first distance of the metal wire core 70 is located is generally used for electrical connection with the PCB circuit board, i.e. the portion of the end (the first end 70a) closer to the first protrusion 71 is used for passing through a soldering hole or the like on the corresponding PCB circuit board. During the specific use, insert the connecting wire in the welding hole of PCB circuit board, utilize first arch 71 with the connecting wire block conveniently on corresponding hole position or hole position, prevent that the connecting wire from sliding wantonly to can conveniently fix the connecting wire on PCB circuit board, realize the electricity with PCB circuit board and be connected.
In this embodiment, a section of the metal core 70 corresponding to the first distance may be referred to as a first lead (not labeled), and a section of the metal core 70 corresponding to the second distance may be referred to as a second lead (not labeled). At this time, for the metal wire core 70, the first pin and the second pin are separated by the first protrusion 71, and in the process of fixing with the PCB, the first pin is electrically connected and fixed with the PCB, and the first protrusion 71 is used for clamping and limiting, for example, the first protrusion 71 abuts against a conductive welding hole of the PCB, so that the first pin and the PCB are welded together in the following process. And the second pin is used for being electrically connected with other structures, so that the function of electrically connecting the connecting wire is realized.
It should be noted that, in other embodiments, an insulating material may be further sleeved on the second pin, i.e., a part of the second pin is surrounded (wrapped) by the insulating material. The respective insulating material may be as close as possible to the first bump 71, or may be directly adjacent to the first bump 71.
Fig. 13 shows that, in the present embodiment, the first projection 71 has a semicircular rectangular shape in side view (a shape in which one side of the rectangular shape is a circular arc). The semicircular angle rectangle enables the first bulge 71 to be regular in structure, and is beneficial to industrial use of the connecting wire in the embodiment.
Fig. 14 is a sectional structure of the connecting line shown in fig. 13, cut along a broken line G-G. Fig. 14 shows that the cross-sectional shape of the first projection 71 is an irregular projection shape. It should be noted that in other embodiments, the cross-sectional shape of the first protrusion 71 may be circular (close to circular), rectangular (close to rectangular), or triangular (close to triangular). In other embodiments, the shape of the first protrusion may be other shapes that are still different.
Because the diameter of the hole on the circuit board is about 0.8mm, in the embodiment, the distance between the two points at the farthest distance in the whole cross-sectional shape formed by the first protrusion 71 and the metal wire core 70 is more than 0.9mm, so as to ensure that the first protrusion 71 enables the connecting wire to have a corresponding limiting function.
In this embodiment, the metal core 70 and the first protrusion 71 are made of the same material. The metal core 70 is typically a metal wire, and the specific material may be a copper tin (nickel) plated wire, a copper steel tin (nickel) plated wire, a copper aluminum tin (nickel) plated wire or other copper alloy tin (nickel) plated wires.
In this embodiment, the length of the metal wire core 70 may range from 8mm to 100mm, and the specific length may be determined according to the application of the connection wire, for example, in some LED lamp applications, the length of the metal wire core 70 may range from 20mm to 30 mm.
In this embodiment, the first distance (i.e. the length of the first lead) may be 2.0mm to 5.0mm, and the specific size of the first distance may also be determined according to the application of the connecting wire, for example, may be 2.5mm or 3.5mm, and may be set according to the fixing (e.g. welding) requirement.
In the present embodiment, the thickness of the first protrusion 71 (i.e. the dimension of the first protrusion 71 along the length direction of the connecting line) may be set as required, for example, 0.05mm, 0.10mm, or 0.2 mm.
In the present embodiment, the width range of the first protrusion 71 may be set as required, and may be, for example, 0.1mm, 0.3mm, or 0.5 mm.
In this embodiment, the metal core 70 and the first protrusion 71 are integrally formed. Such an integrally formed structure may be formed using a corresponding integrally forming method. The integral molding method is a process which can form the required geometric structure and size. For example, the effect of different methods can be different by using extrusion molding (directly using metal wires to form the connecting wires of the embodiment through an automatic shaping machine) or by using flattening molding. The material of the metal wire core 70 and the material of the first protrusion 71 are the same, which determines that the connection wire provided in this embodiment can be manufactured by an integral molding method. That is to say, in the connection line structure provided by this embodiment, since the structure materials of the portions included in the connection line structure are the same, the connection line structure can be manufactured more easily, and the manufacturing time and cost are saved more.
Moreover, the connecting wire of the embodiment has the advantages that the reliability of the application of the connecting wire is enhanced due to the structural characteristics, and the manufacturing cost of the connecting wire product of the embodiment is greatly reduced due to the integral forming and processing. Simultaneously, can see, the connecting wire of this embodiment no longer needs the insulating skin, and this electric conductive property that has not only guaranteed the connecting wire is good, still saves the manufacturing procedure of processing the metal wire into banding insulating skin power cord, has saved the raw materials cost of an insulating layer to make the cost of manufacture of whole connecting wire product reduce once more, be favorable to improving the market competitiveness of connecting wire product greatly, for the production side of connecting wire, provide considerable economic benefits.
In this embodiment, the wire diameter of the metal wire core 70 may be between 0.3mm and 0.8mm, and may be selected according to specific requirements, such as 0.4mm, 0.5mm, 0.6mm, or 0.8 mm.
As can be seen from the above description, the connection wire provided in this embodiment does not need a corresponding insulation sheath structure covering the metal wire core 70, but has a corresponding first protrusion 71 structure, and the first protrusion 71 is used to replace the insulation sheath of the existing connection wire, so as to achieve the purpose of limiting (positioning). Therefore, the structural characteristics of the connecting wire are realized, so that the operation of cutting the insulating skin is not needed, the corresponding damage to the metal wire core 70 in the connecting wire caused by the process of cutting the insulating skin can be avoided, the whole connecting wire is not easy to break when being bent, and the reliability of the connecting wire is improved. Meanwhile, the structure of the connecting wire also means that the processing cost can be lower, and the processing period can be shorter, so that the economic benefit of the connecting wire product can be improved from multiple aspects.
Example eight
An eighth embodiment of the present invention provides another connection line, please refer to fig. 15 and fig. 16 in combination.
As shown in fig. 15, the connection line includes a metal wire core 80, the metal wire core 80 includes a first end 80a and a second end 80b, and two first protrusions 81 located on the side of the metal wire core 80. The first protrusion 81 is a first distance (not labeled) from the first end 80a of the metal core 80. The first protrusion 81 is a second distance (not labeled) from the second end 80b of the metal core 80. As shown in fig. 15, the first distance is less than the second distance.
Fig. 15 shows that, in the present embodiment, the first protrusion 81 has a rectangular side view (or a shape close to a rectangle). The rectangular structure is easier to process and is beneficial to the industrial use of the connecting wire of the embodiment.
Fig. 16 is a sectional structure of the connecting line shown in fig. 15, taken along the H-H broken line. Fig. 16 shows that the cross-sectional shape of the first projection 81 is rectangular (or nearly rectangular). Fig. 16 also shows that the present embodiment has a total of two first protrusions 81, and the two first protrusions 81 are symmetrically distributed on the side surface of the metal core 80.
In this embodiment, the metal wire core 80 and the first protrusion 81 are made of the same material. In this embodiment, the metal wire core 80 and the first protrusion 81 are integrally formed.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
Example nine
An embodiment of the present invention provides another connection line, please refer to fig. 17 and fig. 18 in combination.
As shown in fig. 17, the connection line includes a metal wire core 90, the metal wire core 90 includes a first end 90a and a second end 90b, and three first protrusions 91 located on the side of the metal wire core 90. The first protrusion 91 is a first distance (not labeled) from the first end 90a of the metal core 90. The first protrusion 91 is a second distance (not labeled) from the second end 90b of the metal wire core 90. In fig. 17, it is shown that the first distance is smaller than the second distance.
Fig. 17 shows that, in the present embodiment, the first projection 91 has a rectangular shape in side view. The rectangular structure is easy to process and is beneficial to the industrial use of the connecting wire of the embodiment.
Fig. 18 is a sectional structure of the connecting line shown in fig. 17, taken along the broken line I-I. Fig. 18 shows that the cross-sectional shape of the first projection 91 is irregular.
In this embodiment, the metal wire core 90 and the first protrusion 91 are made of the same material. In this embodiment, the metal wire core 90 and the first protrusion 91 are integrally formed.
Please refer back to fig. 17, in the present embodiment, the connecting wire further includes three second protrusions 92 located on the side surface of the metal wire core 90. The second protrusion 92 is a third distance (not labeled) from the first end of the metal core 90. The second protrusion 92 is a fourth distance (not labeled) from the second end of the metal core 90. The third distance is greater than the fourth distance.
As can be seen from fig. 17 and 18, in this embodiment, there are three first protrusions 91, the first protrusions 91 have a space (not labeled), and the space between two adjacent first protrusions 91 is equal (in other embodiments, the space between two adjacent first protrusions may also be different). In addition, in this embodiment, there are also three second protrusions 92, the second protrusions 92 have intervals therebetween, and the intervals between two adjacent second protrusions 92 are also equal in size.
In other embodiments, the number of the second protrusions may be one, two, or more than four. The number of the second bulges can be equal to or different from that of the first bulges.
In this embodiment, the section of the structure where the fourth distance of the metal wire core 90 is located may also be used to electrically connect with the PCB, and its usage is the same as that of the structure where the first distance is located in the previous embodiment. And, similar to the first pin and the second pin, the section of the structure where the fourth distance is located may be referred to as a third pin (not labeled), and it is known that the third pin is a part of the second pin. Alternatively, the second lead is separated by the second protrusion 92 by a length of a fourth distance, which may be referred to as a third lead. The role of the third pin may be the same as the role of the first pin. At this time, it can be known that after the second protrusion 92 is added and the third pin is added, compared with each connection line of the foregoing embodiments, the connection line of the present embodiment enables a worker to be plugged onto a corresponding PCB in any direction when taking the connection line, that is, any one of the first pin and the third pin is used for being matched with the PCB, so that the corresponding operation process does not need to distinguish the fixing direction of the connection line, thereby improving the corresponding work efficiency.
In this embodiment, the size of the fourth distance may be equal to the size of the first distance, and at this time, the distances from the first protrusion 91 and the second protrusion 92 to the midpoint of the metal wire core 90 are equal. In other embodiments, the fourth distance and the first distance may not be equal.
For further details on the nature and advantages of the present embodiment, reference should be made to the foregoing description.
Example ten
An embodiment of the present invention further provides a lamp, please refer to fig. 19 to 21.
The lamp provided by the embodiment can be a bulb-type lamp, and particularly can be an LED bulb lamp.
Fig. 19 shows that the lamp includes a heat sink 110 and connecting wires (not labeled). The connection line includes a metal core 120, and the metal core 120 includes a first end (not shown) and a second end 120 b.
Fig. 20 shows that the connection line further comprises a first collar 121 (shown in dashed lines in fig. 20, since the first collar 121 is in fact blocked by the heat sink 110) flanking the metal wire core 120. The first raised ring 121 is a first distance (not labeled) from the first end of the metal core 120. The first raised ring 121 is a second distance (not labeled) from the second end 120b of the metal wire core 120. And the first distance is less than the second distance. That is, the structure of the connecting line in the present embodiment can refer to the corresponding content of the foregoing embodiments.
Fig. 20 also shows that the lamp further comprises a circuit board 130 (since the circuit board is located inside the heat sink, the circuit board 130 is also shown in fig. 20 in dashed lines and only part of the dimensions of the driver board are taken). Meanwhile, the connection line of the lamp is used to be fixed with the circuit board 130. In this embodiment, the circuit board 130 may be a single-sided board or a double-sided board.
Fig. 20 also shows that the first protruding ring 121 is just locked on a corresponding hole (not labeled) of the circuit board 130, which is just to utilize the limiting (limiting) function of the first protruding ring 121 to make the connection wires well fit with the circuit board 130, so as to fix the connection wires with the circuit board 130.
It should be noted that the connection line (the metal wire core 120) not shown in fig. 20 corresponds to a portion of the first distance, and this not-shown portion is just a portion mainly fixed to the circuit board 130, and this not-shown portion may be referred to as a first pin; the connecting wires (metal wire cores 120) shown in fig. 20 correspond to the first pins, and correspond to the corresponding portions of the second distance, which may be referred to as second pins, and reference may be made to the corresponding contents of the foregoing embodiments.
Fig. 21 shows that the lamp further comprises a base 140, and fig. 21 shows the structure after the base 140 is assembled with the heat sink 110. At this time, the head of the heat sink 110 and the corresponding structures such as the circuit board 130 and the connecting wires in the heat sink 110 are all encapsulated by the base 140, so in fig. 21, these structures located inside the base 140 are also shown by dotted lines.
It should be noted that, in fig. 21, the first convex ring 121 of the connection line and the portion of the second pin of the metal wire core 120 are shown, and the portion of the first pin of the metal wire core 120 is not shown.
After the base 140 and the heat sink 110 are assembled and fixed together, the second pin end of the metal core 120 is electrically connected with the conductive sidewall of the base 140 in direct contact. The second end 120b of the metal core 120, which is typically the end face of the second lead, also contacts the conductive sidewall. With this configuration, the conductive sidewall of the cap 140 is electrically connected to the corresponding circuit structure of the circuit board 130. The connecting line is used as a power input line.
It should be noted that fig. 20 and 21 show that, in the present embodiment, the circuit board 130 is disposed substantially vertically on the heat sink 110, and the circuit board 130 is substantially parallel to the conductive sidewall of the lamp cap 140. In other embodiments, the specific structures of the above-mentioned components can be adjusted accordingly, and the present invention is not limited thereto.
In this embodiment, the lamp cap 140 is a screw cap, and the model number of the lamp cap 140 may be E26, E27, E12, E14, or the like.
In other embodiments, the light head may be a snap light head, such as a snap light head model B22.
It should be noted that the lamp of this embodiment may also have other structures not shown, such as a lamp housing (bulb), etc.
In this embodiment, the connecting line includes a first convex ring 121. However, in other embodiments of the present invention, the connection line included in the lamp may include the first convex ring or the first protrusion; when the first convex ring is included, the second convex ring can be included at the same time; when the first projection is included, the second projection may be included at the same time. That is, the connection line may be any one of the connection lines provided in the foregoing embodiments.
Because the lamp of this embodiment includes the corresponding connecting wire, this kind of connecting wire can be directly made by naked metallic material (as in embodiment one to nine) the connecting wire can be directly made by metal wire integrated into one piece (integrated into one piece press forming), and the connecting wire need not pass through the process of cutting insulating skin, and the reliable performance of connecting wire itself improves, consequently can improve the reliability of lamp itself, reduces the cost of lamp itself, and the lamp can have the corresponding advantage of aforementioned each embodiment.
EXAMPLE eleven
An eleventh embodiment of the present invention further provides a lamp, please refer to fig. 22 to 24.
The lamp provided by the embodiment can be an all-glass lamp, and particularly can be an LED filament lamp.
Fig. 22 shows that the lamp includes a glass bulb 210, connection wires (not labeled), and a circuit board 230. The connection line includes a metal core 220, and the metal core 220 includes a first end (not shown) and a second end 220 b. The connecting wires are used to fix the circuit board 230. The circuit board 230 may be a single-sided board or a double-sided board. Note that the LED light bar is not shown, and is located inside the glass bulb 210.
Fig. 22 shows a structure in which the respective circuit boards 230 have been arranged on the upper end face of the glass bulb 210, and are arranged in parallel on the upper end face of the bulb 210.
In other embodiments, the circuit board and the bulb shell can be matched in other manners.
Fig. 23 is an enlarged schematic view of a part of the structure in fig. 22, and fig. 23 shows only a part of the circuit board 230 and shows a part of the structure of the connection lines. As can be seen from the enlarged view of fig. 23, the connection line further comprises a first protruding ring 221 located at the side of the metal wire core 220.
The first protruding ring 221 is a first distance (not labeled) from the first end of the metal wire core 220. The first protruding ring 221 is at a second distance (not labeled) from the second end 220b of the metal wire core 220. And the first distance is less than the second distance. That is, the structure of the connecting line in the present embodiment can refer to the corresponding content of the foregoing embodiments.
Fig. 23 also shows that the first protruding ring 221 is just locked on a corresponding hole (not labeled) of the circuit board 230, which is just to utilize the limiting (limiting) function of the first protruding ring 221 to make the connection wires well fit with the circuit board 230, so as to fix the connection wires with the circuit board 230.
It should be noted that the connection line (metal wire core 220) not shown in fig. 23 corresponds to a portion of the first distance, and this not-shown portion is just a portion mainly fixed to the circuit board 230, and this not-shown portion may be referred to as a first pin; the connecting wires (metal wire cores 220) shown in fig. 23 correspond to the first pins, and correspond to the corresponding portions of the second distance, which may be referred to as second pins, and reference may be made to the corresponding contents of the foregoing embodiments.
Fig. 24 shows that the lamp further comprises a lamp base 240, and fig. 24 shows the structure of the lamp base 240 assembled with the glass bulb 210. The circuit board 230 on the head of the bulb 210 and the end face of the bulb 210, and a part of the structure of the connection wires, are enclosed by the base 240, not shown in fig. 24. However, a portion of the metal wire core 220 of the connecting wire extends out of the cap 240 and is bent to contact with the conductive sidewall of the cap 240 (which may be fixed by soldering or the like) to achieve electrical connection.
In fig. 24, the portion of the connection wire extending out of the base is just a portion of the second leg. It can be seen that after the base 240 and the bulb 210 are sealed and fixed together, the second pin end of the metal wire core 220 is electrically connected to the conductive sidewall of the base 240 in direct contact. It can be seen that the connecting line is now used as a power input line.
In this embodiment, the second end 220b of the metal wire core 220 is used as the end surface of the second pin and directly contacts the conductive sidewall. With this configuration, the conductive sidewall of the base 240 is electrically connected to the corresponding circuit structure of the circuit board 230.
In this embodiment, the lamp cap 240 is a screw cap, and the model number of the lamp cap 240 may be E26, E27, E12, E14, or the like. In other embodiments, the light head may be a snap light head, such as a snap light head model B22.
It should be noted that the lamp of the present embodiment may also have other structures not shown.
In this embodiment, the connecting line includes a first convex ring 221. However, in other embodiments of the present invention, the connection line included in the lamp may include the first convex ring or the first protrusion; when the first convex ring is included, the second convex ring can be included at the same time; when the first projection is included, the second projection may be included at the same time. That is, the connection line may be any one of the connection lines provided in the foregoing embodiments.
Because the lamp of this embodiment includes the corresponding connecting wire, this kind of connecting wire can be directly made by naked metallic material (as in embodiment one to nine) the connecting wire can be directly made by metal wire integrated into one piece (integrated into one piece press forming), and the connecting wire need not pass through the process of cutting insulating skin, and the reliable performance of connecting wire itself improves, consequently can improve the reliability of lamp itself, reduces the cost of lamp itself, and the lamp can have the corresponding advantage of aforementioned each embodiment.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications can be made by one skilled in the art without departing from the spirit and scope of the invention, and therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

1. A connecting wire comprises a metal wire core, wherein the metal wire core comprises a first end and a second end, and is characterized by further comprising a first convex ring positioned on the side surface of the metal wire core; the first convex ring is a first distance from the first end of the metal wire core; the first convex ring is a second distance from the second end of the metal wire core; the first distance is less than the second distance.
2. The connecting wire of claim 1, wherein the metal core and the first raised ring are made of the same material, and the metal core and the first raised ring are integrally formed.
3. The connector cable of claim 1, wherein the first raised ring has a cross-sectional shape selected from the group consisting of a semi-circular ring, a circular ring, an arcuate ring, and a petal-shaped ring.
4. The connecting wire according to claim 1, wherein said first convex ring has a side view shape of a rounded rectangle, a hexagon or an ellipse.
5. The connecting wire of claim 1, 2, 3 or 4, further comprising a second raised ring flanking said metal wire core; the second bulge loop is a third distance away from the first end of the metal wire core; the second bulge loop is a fourth distance from the second end of the metal wire core; the third distance is greater than the fourth distance.
6. A connecting wire comprises a metal wire core, wherein the metal wire core comprises a first end and a second end, and is characterized by further comprising at least one first bulge positioned on the side surface of the metal wire core; the first protrusion is a first distance from the first end of the metal wire core; the first protrusion is a second distance from the second end of the metal wire core; the first distance is less than the second distance.
7. The connecting wire of claim 6, wherein the metal core and the first protrusion are made of the same material, and the metal core and the first protrusion are integrally formed.
8. The connecting wire according to claim 6, wherein said first protrusions are two or more, said first protrusions have a space therebetween, and said space between two adjacent first protrusions is equal in size.
9. The connecting wire of claim 6, 7 or 8, further comprising at least one second protrusion on a side of the metal wire core; the second protrusion is a third distance from the first end of the metal wire core; the second protrusion is a fourth distance from the second end of the metal wire core; the third distance is greater than the fourth distance.
10. A luminaire comprising a circuit board, characterized in that it further comprises a connection line according to any one of claims 1 to 9, said connection line being fixed to said circuit board.
CN201922056911.7U 2019-11-25 2019-11-25 Connecting wire and lamp Active CN211345245U (en)

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Application Number Priority Date Filing Date Title
CN201922056911.7U CN211345245U (en) 2019-11-25 2019-11-25 Connecting wire and lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922056911.7U CN211345245U (en) 2019-11-25 2019-11-25 Connecting wire and lamp

Publications (1)

Publication Number Publication Date
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