Energy-saving environment-friendly metal processing quenching furnace
Technical Field
The utility model relates to the technical field of quenching furnaces, in particular to an energy-saving and environment-friendly metal processing quenching furnace.
Background
The mesh belt type quenching furnace is one of quenching furnaces, wherein a mesh belt intermittently advances in a main case to convey materials, heats the materials through a temperature control area in the main case, cools the materials through a quenching tank to increase the strength of metal materials, and then conveys the metal materials to external equipment through a lifter.
The smoke of the existing metal processing quenching furnace directly flows into the atmosphere, the environment is polluted, heat energy in the smoke cannot be reused, resources are wasted, materials directly fall to a lifting machine from a conveying net belt, large collision occurs between the materials and the lifting machine, the materials are damaged, scraps are easily adhered to the inside of a scrap collecting plate, and the scraps are inconveniently collected.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an energy-concerving and environment-protective type metalworking quenching furnace to solve the current metalworking quenching furnace polluted environment that provides in the above-mentioned background art, heat energy in the smog can not obtain reuse, and the resource-wasting, material directly fall to the lifting machine from conveying mesh belt, take place great collision between material and the lifting machine, make the material impaired, the inconvenient problem of collecting the sweeps.
In order to achieve the above object, the utility model provides a following technical scheme: an energy-saving and environment-friendly metal processing quenching furnace comprises a main case, a processing box, an air suction pump and a hoister, wherein a support frame is welded below the main case, a conveying net belt is arranged inside the main case, a chimney is welded at the upper right end of the main case, a first connecting pipe is connected to the upper flange of the chimney, the processing box is installed above the main case, a box cover is installed at the top end of the processing box, an activated carbon plate is installed inside the processing box, a filter frame is arranged on the right side of the activated carbon plate, a first driving motor is fixedly installed on the left side surface of the filter frame, the output end of the first driving motor is connected with a cleaning support rod, the air suction pump is installed on the left side of the processing box, a second connecting pipe is connected to the output end of the air suction pump, a second driving motor is installed at the rear left end of the support frame, and a carrying roller is fixedly connected, and the equal angle welding of lateral surface of accepting the roller has the material receiving box, the lifting machine is installed in the left side of mainframe shell, and the left side of lifting machine is provided with the sweeps collecting board, the spout has all been seted up at both ends around the sweeps collecting board, and the inside block of spout has the sponge of cleaning, the lower surface welding of lifting machine has the montant, and the bottom of montant runs through there is the horizontal pole, the bottom of sweeps collecting board is provided with collects the box.
Preferably, the cross section of the left end of the support frame is of a concave structure, and the front end of the carrying roller is rotatably arranged at the front end of the support frame.
Preferably, the left end and the right end of the conveying mesh belt protrude out of the left side and the right side of the main case, and the vertical center line of the carrying roller is located on the left side face of the conveying mesh belt.
Preferably, the filter rack is connected with the processing box in a clamping groove manner, and the left side surface of the cleaning support rod is attached to the right side surface of the filter rack.
Preferably, the scrap collecting plate is obliquely installed on the left side of the elevator through a screw, and the collecting box and the elevator form a sliding structure.
Preferably, the upper surface of the cross rod is attached to the lower surface of the cleaning sponge, and the length of the cleaning sponge is equal to the distance between the front inner wall and the rear inner wall of the waste chip collecting plate.
Compared with the prior art, the beneficial effects of the utility model are that: the energy-saving environment-friendly metal processing quenching furnace reuses heat energy in smoke, saves resources, treats the smoke, avoids the smoke polluting the environment, reduces acceleration of falling materials, avoids the materials from being damaged, and is convenient to collect scraps;
1. the smoke is treated by the filter frame and the activated carbon plate in the treatment box, flows to the main case through the second connecting pipe under the action of the air suction pump, and then the heat energy in the smoke is reused, so that the smoke is prevented from polluting the environment;
2. the material receiving box is used for receiving the materials, so that the falling acceleration of the materials is reduced, the impact force between the materials and the elevator is reduced, and the materials are prevented from being damaged;
3. be provided with the sweeps collecting board, clean the sponge and collect the box, both ends block respectively around the sponge in the spout that both ends were seted up around the sweeps collecting board, slide from top to bottom in the sweeps collecting board and clean the sponge, transfer the waste material of adhesion to the inside of collecting the box on the sweeps collecting board inner wall, are convenient for collect the sweeps.
Drawings
FIG. 1 is a front view of the cutting structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A of FIG. 1 according to the present invention;
FIG. 3 is an enlarged schematic view of the structure of FIG. 1 at B according to the present invention;
fig. 4 is a schematic view of the overlooking and sectioning structure of the utility model.
In the figure: 1. a main chassis; 2. a support frame; 3. a conveying mesh belt; 4. a chimney; 5. a first connecting pipe; 6. a process cartridge; 7. a box cover; 8. an activated carbon plate; 9. a filter frame; 10. a first drive motor; 11. cleaning the supporting rod; 12. a getter pump; 13. a second connecting pipe; 14. a second drive motor; 15. a receiving roller; 16. a material receiving box; 17. a hoist; 18. a scrap collecting plate; 19. a chute; 20. cleaning the sponge; 21. a vertical rod; 22. a cross bar; 23. and (4) collecting the box.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: an energy-saving environment-friendly metal processing quenching furnace comprises a main machine shell 1, a support frame 2, a conveying mesh belt 3, a chimney 4, a first connecting pipe 5, a processing box 6, a box cover 7, an activated carbon plate 8, a filter frame 9, a first driving motor 10, a cleaning support rod 11, a suction pump 12, a second connecting pipe 13, a second driving motor 14, a receiving roller 15, a material receiving box 16, a lifting machine 17, a waste scrap collecting plate 18, a chute 19, a cleaning sponge 20, a vertical rod 21, a horizontal rod 22 and a collecting box 23, wherein the support frame 2 is welded below the main machine shell 1, the conveying mesh belt 3 is installed inside the main machine shell 1, the chimney 4 is welded at the upper right end of the main machine shell 1, the first connecting pipe 5 is connected to a flange above the chimney 4, the processing box 6 is installed above the main machine shell 1, the box cover 7 is installed at the top end of the processing box 6, the activated carbon plate 8 is installed inside the processing box 6, the filter frame 9 is arranged at, a first driving motor 10 is fixedly installed on the left side surface of the filter frame 9, the output end of the first driving motor 10 is connected with a cleaning support rod 11, an air suction pump 12 is installed on the left side of the processing box 6, the output end of the air suction pump 12 is connected with a second connecting pipe 13, a second driving motor 14 is installed at the left rear end of the support frame 2, the output end of the second driving motor 14 is fixedly connected with a receiving roller 15, a material receiving box 16 is welded on the outer side surface of the receiving roller 15 at an equal angle, a lifting machine 17 is installed on the left side of the main case 1, a scrap collecting plate 18 is arranged on the left side of the lifting machine 17, sliding grooves 19 are formed in the front end and the rear end of the scrap collecting plate 18, cleaning sponges 20 are clamped inside the sliding grooves 19, vertical rods 21 are welded on the lower surface of the lifting machine 17, cross rods 22 penetrate through the bottom;
as shown in fig. 1, 2 and 3, the filter frame 9 is connected with the processing box 6 in a clamping groove manner, the left side surface of the cleaning support rod 11 is attached to the right side surface of the filter frame 9, the cleaning support rod 11 is used for cleaning dust in the filter frame 9, the waste collection plate 18 is obliquely arranged on the left side of the elevator 17 through screws, the collection box 23 and the elevator 17 form a sliding structure, the collection box 23 is conveniently taken out of the elevator 17, the upper surface of the cross rod 22 is attached to the lower surface of the cleaning sponge 20, the length of the cleaning sponge 20 is equal to the distance between the front inner wall and the rear inner wall of the waste collection plate 18, and the waste collection plate 18 is conveniently and comprehensively cleaned;
as shown in fig. 1 and 4, the cross section of the left end of the support frame 2 is in a concave structure, and the front end of the receiving roller 15 is rotatably installed at the front end of the support frame 2, so that a material receiving box 16 on the receiving roller 15 can move at the left end of the support frame 2 conveniently, the left end and the right end of the conveying mesh belt 3 are both protruded out of the left side and the right side of the main case 1, the vertical center line of the receiving roller 15 is located on the left side surface of the conveying mesh belt 3, and materials can fall into the material receiving box 16 from the left end of the conveying mesh belt 3.
The working principle is as follows: when the energy-saving and environment-friendly metal processing quenching furnace is used, firstly, the working principles of a first driving motor 10, an air suction pump 12, a second driving motor 14 and a lifter 17 are mature technologies under the existing background, the air suction pump 12 in fig. 1 is turned on, under the action of the air suction pump 12, smoke generated in the material heating process flows to a processing box 6 through a chimney 4 and a first connecting pipe 5, then dust in the smoke is filtered by utilizing a latticed structure in a filter frame 9, then toxic substances in the smoke are adsorbed by activated carbon in an activated carbon plate 8, then filtered hot air flows to a main machine shell 1 again through a second connecting pipe 13, when the filter frame 9 needs to be cleaned, the first driving motor 10 is connected with an external power supply, and then the first driving motor 10 drives a cleaning support rod 11 to rotate on the filter frame 9, so as to clean the dust on the filter frame 9;
when the materials are conveyed to the left end of the conveying mesh belt 3, the materials fall into the receiving box 16, then the receiving roller 15 and the receiving box 16 rotate under the action of the second driving motor 14 in fig. 4, dust in the receiving box 16 is dumped into the elevator 17, in the process of conveying the materials by the elevator 17, waste scraps of the materials fall on the waste scrap collecting plate 18, the waste scrap collecting plate 18 is obliquely arranged on the left side of the elevator 17, the waste scraps fall to the collecting box 23 along the inclined surface of the waste scrap collecting plate 18, when the waste scraps adhered on the waste scrap collecting plate 18 need to be processed, the bottom end of the vertical rod 21 slides the cross rod 22 rightwards in fig. 3, so that the cross rod 22 leaves the cleaning sponge 20, then the outer end of the cleaning sponge 20 is held, the sponge cleaning 20 slides to the inner side of the chute 19, the cleaning sponge 20 is utilized to remove the waste scraps on the inner wall of the waste scrap collecting plate 18, thereby completing a series of operations of the energy-saving metal processing quenching, those not described in detail in this specification are within the skill of the art.
The utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the description with the record of drawing of description, and the concrete connection mode of each part all adopts conventional means such as ripe bolt, rivet, welding among the prior art, and machinery, part and equipment all adopt prior art, and conventional model, including circuit connection adopts conventional connection mode among the prior art, does not detailed here again.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.