CN217648024U - Automatic chip removal device of vertical machine tool - Google Patents
Automatic chip removal device of vertical machine tool Download PDFInfo
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- CN217648024U CN217648024U CN202221181865.9U CN202221181865U CN217648024U CN 217648024 U CN217648024 U CN 217648024U CN 202221181865 U CN202221181865 U CN 202221181865U CN 217648024 U CN217648024 U CN 217648024U
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- waste liquid
- sweeps
- machine tool
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- conveyer belt
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model provides an automatic chip removal device of vertical lathe, including the device main part, mechanism and sweeps early warning mechanism are collected to the sweeps waste liquid, and the device main part includes lathe work platform, slope brace table, platform support iron stand, driving roller, motor, conveyer belt baffle, machine tool baffle, electro-magnet mounting bracket, auxiliary roller, brush. There are sweeps waste liquid collection mechanism and sweeps early warning mechanism in the lathe work platform below of device main part, and sweeps waste liquid recovery mechanism sets up in lathe work platform left side below, and sweeps early warning mechanism is in the below position of lathe work platform, waste liquid recovery mechanism includes sweeps waste liquid collector, filtrate hole, circular grid net, square grid net, waste liquid collecting box, honeycomb duct and water pump, sweeps waste liquid recovery mechanism installs on the board between the support frame, sweeps early warning mechanism includes sweeps waste liquid collector. The automatic separation and recovery function of sweeps and waste liquid have been realized to this design, and simple structure is reasonable.
Description
Technical Field
The utility model belongs to the machine tool machining field especially relates to an automatic chip removal device of vertical lathe.
Background
The vertical lathe is different from the common lathe in that the main shaft of the vertical lathe is vertical, which is equivalent to the common lathe being vertically erected. The workbench is in a horizontal position, so that the machine is suitable for processing heavy parts with large diameter and short length.
The vertical lathe can process inner and outer cylinders, conical surfaces, end planes, grooves, chamfers and the like, and the operations of clamping, correcting and the like of workpieces are convenient.
Most of the scraps produced during the machining of the existing vertical machine tool and machining center are generally scattered around a machining table or fall into a scrap discharge basket. The scraps scattered around the workbench are generally distributed in disorder, which brings certain inconvenience to the cleaning of operators. Generally, in order to collect more scraps, a scrap removal basket of a machine tool with the scrap removal basket is large, so that the machine tool is inconvenient to clean and cannot completely clean the scraps by using the scrap removal basket; and if the accumulated waste chips are too high and cannot be cleaned in time, the processing is influenced. The machine tool with the chip removal channel needs a longer chip removal channel because the recycling box is generally placed at the back of the machine tool, and is not beneficial to discharging scrap iron because the inclined angle of the chip removal channel is smaller due to the limitation of the volume of the machine tool.
In addition, the existing vertical machine tool or machining center with an automatic chip removal device is generally divided into a scraper type chip removal device, a chain plate type chip removal device, a magnetic chip removal device and a spiral chip removal device, wherein a spiral chip removal mechanism is more common. The above various chip removal mechanisms discharge the waste chips out of the machine tool through the power device, and although the modes theoretically achieve automatic chip removal, in practical application, the waste chips with larger volume can be only cleaned, and the waste chips with small volume and incapable of falling on the conveying device can not be cleaned. And the scraps and the waste liquid generated in the processing process can not be separated, which brings inconvenience to the reuse of the waste liquid. Therefore, the utility model provides a new-type vertical chip removal lathe comes to carry out comprehensive separation and recovery to the waste liquid and the sweeps that produce in the course of working. The utility model discloses an automatic chip removal function that realizes the sweeps has to can also realize the waste liquid separation and make automatic early warning function to the sweeps, rational in infrastructure, convenient to use.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an automatic chip removal device of vertical lathe, this vertical automatic chip removal device, it is easy and simple to handle, rational in infrastructure, degree of automation is high, and the practicality is strong.
In order to achieve the purpose, the utility model adopts the technical proposal that:
the automatic chip removal device of the vertical machine tool comprises a device main body, a waste chip waste liquid recovery mechanism and a waste chip early warning mechanism, wherein the device main body comprises a machine tool working platform, a platform supporting iron frame, an inclined supporting table, a machine tool baffle, a driving roller, a motor, a conveying belt baffle, an electromagnet mounting frame, an auxiliary roller and a brush, the inclined supporting table is arranged on the four sides of the machine tool working platform, the machine tool baffle is arranged on the outer side of the inclined supporting table, the driving roller is arranged in the conveying belt baffle, the motor is arranged on the end face of the conveying belt baffle, a rotating shaft is connected with the corresponding driving roller, the conveying belt is laid on the driving roller, the electromagnet is arranged in the conveying belt baffle through the electromagnet mounting frame, the brush is arranged above a waste chip waste liquid collector, and the auxiliary roller is arranged on the inner side of the brush;
the waste chip and waste liquid recovery mechanism is arranged below one side of a machine tool working platform, the waste chip and waste liquid recovery mechanism comprises a waste chip and waste liquid collector, a square grid net, a filtrate hole, a circular grid net, a waste liquid collecting box, a water guide pipe and a water pump, the square grid net is arranged in the middle of the waste liquid and waste liquid collector, the waste liquid collecting box is arranged above a platform supporting iron frame, the water guide pipe is connected with the waste chip and waste liquid collector, the waste liquid collector is fixed on a plate arranged between supporting frames, the filtrate hole is arranged below one side of the waste chip and waste liquid collector, the circular grid net is arranged on the filtrate hole, and the water pump is connected with the water guide pipe below the machine tool working platform;
the scrap early warning mechanism is arranged below the machine tool working platform, and the scrap and waste liquid collector is fixed above the scrap early warning mechanism through a hydraulic rod.
As the utility model discloses further improve, sweeps early warning mechanism includes backup pad, hydraulic stem, alarm switch and warning light, alarm switch sets up on the terminal surface of backup pad, the warning light sets up on the terminal surface of backup pad, and the warning light passes through the line and links to each other with alarm switch, the hydraulic stem sets up four angles in the backup pad, sweeps waste liquid collector fixes the up end at the hydraulic stem, and this design has realized the automatic early warning function of sweeps, and the staff of being convenient for in time clears up the sweeps.
As the utility model discloses further improve, the motor passes through the coupling joint and corresponds the driving roller, generally makes the driving roller link to each other with the motor through the shaft coupling.
As the utility model discloses further improve, the aqueduct is equipped with the filter sleeve for filter the sweeps.
As the utility model discloses further improve, the conveyer belt is for buckling the design, the electro-magnet passes through the fix with screw to the electro-magnet mounting bracket, the electro-magnet has 4 to press two a set of settings at the face of buckling that corresponds the conveyer belt, and the sweeps can be taken to auxiliary roll department because the suction of electro-magnet on can adsorbing the conveyer belt, along with the operation sweeps of conveyer belt, can sweep the sweeps that the conveyer belt was taken to the sweeps in the sweeps waste liquid collector in the brush of auxiliary roll department installation.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the vertical automatic chip removal machine tool can realize the all-dimensional collection of the waste chips, can efficiently and quickly clean the waste chips through the inclined supporting platform and the electromagnet arranged below the conveyor belt,
2. this vertical automatic chip removal lathe can realize the separation and the sweeps autoalarm of sweeps and waste liquid, not only can realize the cyclic utilization of waste liquid like this but also can remind the timely recovery sweeps of staff.
3. This vertical automatic chip removal lathe clears up the sweeps to the sweeps waste liquid collector in through the brush of installing in auxiliary roller department, not only more fast but also very convenient.
Drawings
Fig. 1 is a schematic structural view of an automatic chip removal device of a vertical machine tool according to the present invention;
fig. 2 is a schematic structural view of a waste scrap and waste liquid recycling mechanism of the automatic chip removal device of the vertical machine tool of the present invention;
fig. 3 is a schematic structural view of the waste chip early warning mechanism of the automatic chip removal device of the vertical machine tool of the present invention;
list of reference numbers:
1. a machine tool working platform; 2. an inclined support platform; 3. machine tool baffles; 4. a conveyor belt baffle; 5. a conveyor belt; 6. a driving roller; 7. an auxiliary roller; 8. an electric motor; 9. a support plate; 10. an electromagnet; 11. a support frame; 12. an electromagnet mounting rack; 13. a brush; 14. a waste scrap and liquid collector; 15. a hydraulic rod; 16. an alarm switch; 17. an early warning light; 18. a circular grid net; 19. a filtrate well; 20. a water conduit; 21. a water pump; 22. a waste liquid collection box; 23. the platform supports the iron frame; 24. a square grid net.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings:
the utility model provides a technical scheme: the utility model provides an automatic chip removal device of vertical lathe includes device main part, sweeps waste liquid recovery mechanism and sweeps early warning mechanism etc.. The device main part includes lathe work platform 1, platform support iron stand 23, slope supporting platform 2, machine tool baffle 3, driving roller 6, motor 8, conveyer belt 5, conveyer belt baffle 4, electro-magnet 10, electro-magnet mounting bracket 12, auxiliary roll 7, brush 13. The four sides of the machine tool working platform 1 are provided with inclined supporting tables 2, machine tool baffles 3 are arranged on the outer sides of the inclined supporting tables 2, the transmission rollers 6 are installed in the conveyor belt baffles 4, the motors 8 are installed on the end faces of the conveyor belt baffles 4, rotating shafts of the motors are connected with the corresponding transmission rollers 6, the conveyor belt 5 is laid on the transmission rollers 6, the electromagnets 10 are installed in the conveyor belt baffles 4 through electromagnet installing frames 12, the brushes 13 are arranged above the waste scrap and waste liquid collectors 14, and auxiliary rollers 7 are installed on the inner sides of the brushes 13;
the waste liquid recovery mechanism is arranged on the left lower side of the machine tool working platform, the waste liquid recovery mechanism comprises a waste liquid collector 14, a square grid net 24, a filtrate hole 19, a circular grid net 18, a waste liquid collecting box 22, a water guide pipe 20 and a water pump 21, the square grid net 24 is arranged in the middle of the waste liquid and waste liquid collector 14, the waste liquid collecting box 22 is arranged above a platform supporting iron frame 23, the water guide pipe 20 is connected with the waste liquid and waste liquid collector 14, the waste liquid and waste liquid collector is fixed on a plate arranged between supporting frames 11, the filtrate hole 19 is arranged below one side of the waste liquid collector 14, the circular grid net 18 is arranged on the filtrate hole 19, the water pump 21 and the water guide pipe 20 are connected below the machine tool working platform 1, the design achieves the waste liquid recovery function, and improves the waste liquid utilization rate.
The sweeps early warning mechanism is in the below position of lathe work platform 1, and sweeps early warning mechanism includes backup pad 9, hydraulic stem 15, alarm switch 16, warning light 17, alarm switch 16 sets up on the terminal surface of backup pad 9, warning light 17 sets up on the terminal surface of backup pad 9, and warning light 17 links to each other with alarm switch 16 through the line, and hydraulic stem 15 sets up at four angles in backup pad 9, and sweeps waste liquid collector 14 fixes the up end at hydraulic stem 15, and this design has realized the automatic early warning function of sweeps, and the staff of being convenient for in time clears up the sweeps.
When using, at first the operation personnel is right the utility model discloses it is right to inspect, whether the inspection has the defect, if there is the defect just can't use, need inform the maintenance personal to maintain this moment, if there is not the problem just can use, during the use, the sweeps drops to on the conveyer belt 5, the staff opens motor 8, motor 8 drives driving roller 6 and rotates, driving roller 6 drives auxiliary roller 7 and rotates, thereby it removes to drive conveyer belt 5, the staff also opens the switch of electro-magnet 10 when opening the motor, the sweeps can be adsorbed on conveyer belt 5 because electro-magnet 10's suction, along with the operation sweeps of conveyer belt 5 can be taken to auxiliary roller 7 department, sweep the sweeps that comes conveyer belt 5 area to in sweeps to sweeps waste liquid collector 14 at brush 13 of auxiliary roller 7 department installation.
The waste chips washed down by the waste liquid on the working platform 1 of the machine tool flow to the waste liquid and waste chip collector 14 through the inclined supporting platform 2. The conveyor belt used in the process is a conveyor belt with good sealing performance and a waterproof function. Through the operation, the collection of waste liquid and waste scraps is realized.
When the sweeps dropped to sweeps waste liquid collector 14 in, because the gravity of sweeps, sweeps waste liquid collector 14 can drive hydraulic stem 15 downstream, when alarm switch 16 was touched in the bottom of waste liquid sweeps collector 14, alarm switch 16 can connect warning light 17 circuit, warning light 17 operation, warning light 17 sends red suggestion light, after the staff saw light, the waste material was cleared up immediately, thereby the automatic early warning function of sweeps has been realized, be convenient for go the clearance. The waste liquid falls into the waste liquid and waste scrap collector 14, firstly passes through the square grid net 24 in the middle of the waste liquid and waste scrap collector 14, then passes through the circular grid net 18 on the side surface of the lower part, and then enters the filtrate hole 19, so that the filtrate enters the water guide pipe 20, and the water pump 21 pumps the water in the water guide pipe 20 into the waste liquid collecting box 22, so that the collection of the waste liquid is realized.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, but also to cover any modifications or equivalent changes made in the technical spirit of the present invention, which fall within the scope of the present invention.
Claims (5)
1. The utility model provides an automatic chip removal device of vertical lathe, includes the device main part, sweeps waste liquid recovery mechanism and sweeps early warning mechanism, its characterized in that, the device main part includes lathe work platform (1), platform support iron stand (23), slope brace table (2), machine tool baffle (3), driving roller (6), motor (8), conveyer belt (5), conveyer belt baffle (4), electro-magnet (10), electro-magnet mounting bracket (12), auxiliary roller (7) and brush (13), there is slope brace table (2) on lathe work platform (1) four sides, there is machine tool baffle (3) outside slope brace table (2), driving roller (6) are installed in conveyer belt baffle (4), motor (8) are installed on conveyer belt baffle (4) terminal surface and the pivot is connected and is corresponded driving roller (6), conveyer belt (5) are laid on driving roller (6), electro-magnet (10) are installed in conveyer belt baffle (4) through electro-magnet mounting bracket (12), brush (13) set up in sweeps waste liquid collector (14) top, auxiliary roller (7) are installed to the inboard;
the scrap waste liquid recovery mechanism is arranged below one side of a machine tool working platform (1), and comprises a scrap waste liquid collector (14), a square grid net (24), filtrate holes (19), a circular grid net (18), a waste liquid collecting box (22), a water guide pipe (20) and a water pump (21), wherein the square grid net (24) is arranged in the middle of the scrap waste liquid collector (14), the waste liquid collecting box (22) is arranged above a platform supporting iron frame (23), the water guide pipe (20) is connected with the scrap waste liquid collector (14), the scrap waste liquid collector (14) is fixed on a plate arranged between supporting frames (11), the filtrate holes (19) are arranged below one surface of the scrap waste liquid collector (14), the circular grid net (18) is arranged on the filtrate holes (19), and the water pump (21) is connected with the water guide pipe (20) below the machine tool working platform (1);
the scrap early warning mechanism is arranged below the machine tool working platform (1), and the scrap waste liquid collector (14) is fixed above the scrap early warning mechanism through a hydraulic rod (15).
2. The automatic chip removal device for the vertical machine tool according to claim 1, wherein: the sweeps early warning mechanism comprises a supporting plate (9), a hydraulic rod (15), an alarm switch (16) and an early warning lamp (17), wherein the alarm switch (16) is arranged on the end face of the supporting plate (9), the early warning lamp (17) is connected with the alarm switch (16) through a connecting line, the hydraulic rod (15) is arranged at four corners of the supporting plate (9), and a sweeps waste liquid collector (14) is fixed on the upper end face of the hydraulic rod (15).
3. The automatic chip removal device for the vertical machine tool according to claim 1, wherein: the motor (8) is connected with the corresponding transmission roller (6) through a coupler.
4. The automatic chip removal device for the vertical machine tool according to claim 1, wherein: the water guide pipe (20) is provided with a filter sleeve.
5. The automatic chip removal device for the vertical machine tool according to claim 1, wherein: conveyer belt (5) are the design of buckling, electro-magnet (10) pass through the fix with screw to electro-magnet mounting bracket (12), electro-magnet (10) have 4 according to two a set of settings in the face of buckling that corresponds conveyer belt (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221181865.9U CN217648024U (en) | 2022-05-17 | 2022-05-17 | Automatic chip removal device of vertical machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221181865.9U CN217648024U (en) | 2022-05-17 | 2022-05-17 | Automatic chip removal device of vertical machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217648024U true CN217648024U (en) | 2022-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221181865.9U Active CN217648024U (en) | 2022-05-17 | 2022-05-17 | Automatic chip removal device of vertical machine tool |
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| Country | Link |
|---|---|
| CN (1) | CN217648024U (en) |
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2022
- 2022-05-17 CN CN202221181865.9U patent/CN217648024U/en active Active
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