CN211339532U - Full-automatic intelligent control fermentation cylinder - Google Patents
Full-automatic intelligent control fermentation cylinder Download PDFInfo
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- CN211339532U CN211339532U CN201921129292.3U CN201921129292U CN211339532U CN 211339532 U CN211339532 U CN 211339532U CN 201921129292 U CN201921129292 U CN 201921129292U CN 211339532 U CN211339532 U CN 211339532U
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Abstract
The utility model discloses a full-automatic intelligent control fermentation tank, which comprises a tank body, wherein one side of the tank body is provided with an observation window, the top of the tank body is provided with a feed inlet, the bottom of the tank body is provided with a discharge outlet, one side of the tank body is provided with an oil inlet in a through way, a sewage draining outlet is arranged at one side of the bottom of the tank body, an ear type support is fixed at one side of the outside of the tank body through welding, a protective shell is fixed at the top of the tank body through welding, a speed reducer is installed at the top of the protective shell, one side of the speed reducer is provided with a motor, an output shaft of the motor is connected with a stirring rod through a coupling, the outside evenly distributed of puddler has helical blade, one side annular distribution of the jar body has temperature sensor interface, PH sensor interface, DO sensor interface and the reserve interface of sensor, the utility model discloses, have the characteristics that high efficiency and intelligent degree are high.
Description
Technical Field
The utility model relates to a microbial fermentation technical field specifically is full-automatic intelligent control fermentation cylinder.
Background
Microbial fermentation refers to a process of converting raw materials into products required by people through a specific metabolic pathway by using microorganisms under appropriate conditions. In addition to the genetic nature of the species itself, fermentor technology is another important condition affecting the level of production of microbial fermentations. A series of culture conditions such as water, temperature, pH, oxygen content and the like are controlled by using a fermentation tank, and macromolecular organic matters are finally degraded to form humus and micromolecular compounds through catabolism of a plurality of microorganisms with large quantity and complementary functions. The fermentation engineering has a wide application range, is related to the aspects of medicine industry, food industry, energy industry, chemical industry, agriculture and the like, and particularly pays attention to the aspects of environmental protection, ecological restoration and the like in recent years.
The existing fermentation tank is characterized in that the culture conditions are manually set, the fermentation end point is manually judged, feedback regulation and abnormal alarm in the fermentation process do not exist, the scientificity and safety of the fermentation process cannot be guaranteed, and the development of applying microbial fermentation to large-scale industrial production is hindered. Therefore, it is necessary to design a fully automatic intelligent control fermentation tank.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic intelligent control fermentation cylinder to solve the problem that proposes among the above-mentioned background art.
In order to solve the technical problem, the utility model provides a following technical scheme: full-automatic intelligent control fermentation cylinder, which comprises a tank body, the observation window has been seted up to one side of the jar body, the feed inlet has been seted up at the top of the jar body, the discharge gate has been seted up to the bottom of the jar body, one side of the jar body link up and is provided with the oil inlet, bottom one side of the jar body is provided with the drain, outside one side of the jar body has the ear formula support through welded fastening.
Further, the top of the jar body is fixed with the protective housing through welded connection, the reduction gear is installed at the top of protective housing, one side of reduction gear is provided with the motor, the output shaft of reduction gear is connected with the puddler through the shaft joint, the outside evenly distributed of puddler has helical blade.
Furthermore, a temperature sensor interface, a PH sensor interface, a DO sensor interface and a sensor standby interface are annularly distributed on one side of the tank body.
Further, the bottom of the tank body is circumferentially and evenly provided with an alkali interface, an acid interface, an inoculation port, a sampling port and a water supply pipe port, and one side of the tank body is provided with an electric heating pipe installation groove.
Further, full-automatic intelligent control fermentation cylinder includes temperature control system, PH on-line measuring and control system, DO detecting system, rotational speed control system, fermentation process control system and PID intelligent control ware, its characterized in that: and the PID intelligent controller is electrically connected with the temperature control system, the PH on-line detection and control system, the DO detection system, the rotating speed control system and the fermentation process control system.
Further, temperature control system includes temperature sensor and stainless steel electric heating pipe, stainless steel electric heating pipe installs in electric heating pipe mounting groove, temperature sensor installs in the temperature sensor interface, temperature sensor is connected with PID intelligent control's input electricity, stainless steel electric heating pipe is connected with PID intelligent control's output electricity.
Further, the PH on-line detection and control system comprises a PH sensor and a peristaltic pump, the PH sensor is electrically connected with the input end of the PID intelligent controller, the peristaltic pump is connected with the alkali interface and the acid interface through a pipeline, and the peristaltic pump is electrically connected with the output end of the controller.
Furthermore, the DO detection system comprises a DO sensor and an alarm lamp, wherein the DO sensor is electrically connected with the input end of the PID intelligent controller, and the alarm lamp is electrically connected with the output end of the PID intelligent controller.
Furthermore, the rotating speed control system comprises a stepless variable frequency speed regulator, the stepless variable frequency speed regulator is electrically connected with the motor, and the stepless variable frequency speed regulator is electrically connected with the PID intelligent controller.
Furthermore, the fermentation process control system comprises a data acquisition instrument and a display, wherein the input end of the data acquisition instrument is electrically connected with the PID intelligent controller, and the output end of the data acquisition instrument is electrically connected with the display.
Compared with the prior art, the utility model discloses the beneficial effect who reaches is: the utility model discloses, through being provided with intelligent control system, through the monitoring of high accuracy sensor to fermentation process, the culture condition of feedback regulation fermentation determines the best opportunity at reaction terminal point, and whole process realizes automation, intellectuality. In addition, the system can give an alarm in time for abnormal conditions in the reaction process, and operators can rapidly handle the abnormal conditions according to problem sources, so that the safe operation of the fermentation tank is ensured. The parameters and the running state of the fermentation tank are transmitted to the PC terminal or the mobile terminal in real time by using the technology of the Internet of things, so that the whole fermentation process is controllable and visible.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall front cross-sectional structure of the present invention;
fig. 2 is a schematic view from a-a in fig. 1 according to the present invention;
fig. 3 is a schematic diagram of the system module composition of the present invention;
fig. 4 is a schematic diagram of the system module connection of the present invention;
in the figure: 1. a tank body; 11. an observation window; 12. an ear mount; 21. a discharge port; 22. an oil inlet; 23. A feed inlet; 31. a motor; 32. a speed reducer; 33. a protective shell; 34. a stirring rod; 35. a helical blade; 4. A sewage draining outlet; 51. an alkali interface; 52. an acid interface; 53. inoculating; 54. a sampling port; 55. a water supply pipe opening; 61. a temperature sensor interface; 62. a pH sensor interface; 63. a DO sensor interface; 64. a sensor backup interface; 7. an electric heating pipe mounting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the full-automatic intelligent control fermentation tank comprises a tank body 1, wherein an observation window 11 is formed in one side of the tank body 1, a feed inlet 23 is formed in the top of the tank body 1, a discharge outlet 21 is formed in the bottom of the tank body 1, an oil inlet 22 is formed in one side of the tank body 1 in a through mode, a sewage discharge outlet 4 is formed in one side of the bottom of the tank body 1, and an ear type support 12 is fixed to one side of the outer portion of the tank body 1 in;
a protective shell 33 is fixed on the top of the tank body 1 through welding, a speed reducer 32 is installed on the top of the protective shell 33, a motor 31 is arranged on one side of the speed reducer 32, an output shaft of the speed reducer 32 is connected with a stirring rod 34 through a coupler, helical blades 35 are uniformly distributed on the outer portion of the stirring rod 34, the output shaft of the motor 31 drives the stirring rod 34 to rotate, the stirring is carried out in the tank through the helical blades 35, materials close to the inner wall and the bottom of the tank body can be pushed downwards and towards the middle of the tank body, so that the materials in the tank body are fully combined with microorganisms and oxygen, and the fermentation efficiency and quality;
a temperature sensor interface 61, a PH sensor interface 62, a DO sensor interface 63 and a sensor standby interface 64 are annularly distributed on one side of the tank body 1;
an alkali connector 51, an acid connector 52, an inoculation port 53, a sampling port 54 and a water supply pipe port 55 are uniformly arranged on the circumference of the bottom of the tank body 1, an electric heating pipe installation groove 7 is formed in one side of the tank body 1, the alkali connector 51 and the acid connector 52 are used for connecting acid liquor and alkali liquor for adjusting the pH value, and the inoculation port 53 and the sampling port 54 are used for inoculation and sampling;
full-automatic intelligent control fermentation cylinder includes temperature control system, PH on-line measuring and control system, DO detecting system, rotational speed control system, fermentation process control system and PID intelligent control ware, its characterized in that: the PID intelligent controller is electrically connected with the temperature control system, the PH on-line detection and control system, the DO detection system, the rotating speed control system and the fermentation process control system, and the intelligent architecture design is adopted, so that the fermentation scientificity can be ensured while the high yield and high efficiency are met, and the automation and the intellectualization of the fermentation process are realized;
the temperature control system comprises a temperature sensor and a stainless steel electric heating pipe, the stainless steel electric heating pipe is installed in an electric heating pipe installation groove 7, the temperature sensor is installed in a temperature sensor interface 61, the temperature sensor is electrically connected with the input end of the PID intelligent controller, the stainless steel electric heating pipe is electrically connected with the output end of the PID intelligent controller, a temperature signal is transmitted to the PID intelligent controller through a PT1000 temperature sensor, the PID intelligent controller judges whether the temperature is heated to control the power on and off of the stainless steel electric heating pipe, the temperature judged by the PID intelligent controller can be set according to the temperature required by the fermentation process, meanwhile, the upper limit and the lower limit of the temperature can be set, and when the temperature exceeds the upper limit and the lower limit, the PID intelligent controller judges that the temperature is;
the PH on-line detection and control system comprises a PH sensor and a peristaltic pump, the PH sensor is electrically connected with the input end of a PID intelligent controller, the peristaltic pump is connected with an alkali interface 51 and an acid interface 52 through a pipeline, the peristaltic pump is electrically connected with the output end of the controller, the PID intelligent controller judges whether the pH value needs to be adjusted to control the on-off of the peristaltic pump, the pH judged by the PID intelligent controller can be set according to the requirement, and simultaneously, the upper limit and the lower limit of the pH can be set, and when the pH value exceeds the upper limit and the lower limit, the PID intelligent controller judges that the fault occurs and gives an alarm;
the DO detection system comprises a DO sensor and an alarm lamp, the DO sensor is electrically connected with the input end of the PID intelligent controller, the alarm lamp is electrically connected with the output end of the PID intelligent controller, a dissolved oxygen signal is transmitted to the PID intelligent controller through the DO sensor, the upper limit and the lower limit of DO are preset in the PID intelligent controller, and when the DO exceeds the upper limit and the lower limit, the PID intelligent controller judges that a fault occurs and gives an alarm;
the rotating speed control system comprises a stepless variable frequency speed regulator, the stepless variable frequency speed regulator is electrically connected with the motor 31, the stepless variable frequency speed regulator is electrically connected with the PID intelligent controller, the three-phase alternating current gear reduction motor is connected with the upturning type propeller blade through a gear, and the stepless variable frequency speed regulator achieves the purpose of controlling the stirring speed by controlling the rotating speed of the three-phase alternating current gear reduction motor;
the fermentation process control system comprises a data acquisition instrument and a display, wherein the input end of the data acquisition instrument is electrically connected with the PID intelligent controller, the output end of the data acquisition instrument is electrically connected with the display, and the PID intelligent controller can receive sensor signals and detect and control the temperature, the pH value and the DO of the fermentation tank; the data acquisition instrument records various fermentation data such as temperature, pH value, DO and the like in real time and displays the fermentation data through a display, wherein the display modes comprise three modes of original data, a trend line and a curve graph;
the working principle is as follows: when the fermentation tank works, the output shaft of the motor 31 drives the stirring rod 34 to rotate, the stirring is carried out in the tank through the helical blade 35, and materials close to the inner wall and the bottom of the tank body can be pushed downwards and towards the middle of the tank body, so that the materials in the tank body are fully combined with microorganisms and oxygen, and the fermentation efficiency and the fermentation quality are improved; the PID intelligent controller can receive sensor signals and detect and control the temperature, the pH value and the DO of the fermentation tank; the data acquisition instrument records various fermentation data such as temperature, pH value, DO and the like in real time and displays the fermentation data through a display, wherein the display modes comprise three modes of original data, a trend line and a curve graph; the three-phase alternating current gear reducing motor is connected with the upturning type propeller blade through a gear, and the stepless variable frequency speed regulator achieves the purpose of controlling the stirring speed by controlling the rotating speed of the three-phase alternating current gear reducing motor; the dissolved oxygen signal is transmitted to the PID intelligent controller through the DO sensor, the upper limit and the lower limit of DO are preset in the PID intelligent controller, and when the DO exceeds the upper limit and the lower limit, the PID intelligent controller judges that the fault occurs and gives an alarm; the PID intelligent controller judges whether the pH value needs to be adjusted to control the power on and off of the peristaltic pump, the pH value judged by the PID intelligent controller can be set according to needs, and meanwhile, the upper limit and the lower limit of the pH value can also be set, and when the pH value exceeds the upper limit and the lower limit, the PID intelligent controller judges that a fault occurs and gives an alarm; the design monitors the fermentation process through a high-precision sensor, feeds back and adjusts the culture condition of fermentation, determines the optimal time of the reaction end point, and realizes automation and intellectualization in the whole process. In addition, the system can give an alarm in time for abnormal conditions in the reaction process, and operators can rapidly handle the abnormal conditions according to problem sources, so that the safe operation of the fermentation tank is ensured. The parameter of using internet of things with the fermentation cylinder, running state transmit PC end or mobile terminal in real time for whole fermentation process is controllable, visual through intelligent architectural design, satisfies high output, high efficiency simultaneously, can guarantee the scientificity of fermentation, realizes automation, the intellectuality of fermentation process.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Full-automatic intelligent control fermentation cylinder, including jar body (1), its characterized in that: the utility model discloses a sewage treatment tank, including jar body (1), observation window (11) have been seted up to one side of the jar body (1), feed inlet (23) have been seted up at the top of the jar body (1), discharge gate (21) have been seted up to the bottom of the jar body (1), one side of the jar body (1) link up and is provided with oil inlet (22), bottom one side of the jar body (1) is provided with drain (4), welded fastening has ear formula support (12) outside one side of the jar body (1).
2. The full-automatic intelligent control fermentation cylinder of claim 1, characterized in that: the utility model discloses a novel energy-saving tank, including jar body (1), the top of jar body has protective housing (33) through welded fastening, reduction gear (32) are installed at the top of protective housing (33), one side of reduction gear (32) is provided with motor (31), the output shaft of reduction gear (32) is connected with puddler (34) through the shaft joint, the outside evenly distributed of puddler (34) has helical blade (35).
3. The full-automatic intelligent control fermentation cylinder of claim 1, characterized in that: one side of the tank body (1) is annularly distributed with a temperature sensor interface (61), a PH sensor interface (62), a DO sensor interface (63) and a sensor standby interface (64).
4. The full-automatic intelligent control fermentation cylinder of claim 1, characterized in that: the bottom of the tank body (1) is circumferentially and uniformly provided with an alkali connector (51), an acid connector (52), an inoculation port (53), a sampling port (54) and a water supply pipe port (55), and one side of the tank body (1) is provided with an electric heating pipe installation groove (7).
5. The full-automatic intelligent control fermentation cylinder of claim 1, characterized in that: the full-automatic intelligent control fermentation tank comprises a temperature control system, a PH on-line detection and control system, a DO detection system, a rotating speed control system, a fermentation process control system and a PID intelligent controller, wherein the PID intelligent controller is electrically connected with the temperature control system, the PH on-line detection and control system, the DO detection system, the rotating speed control system and the fermentation process control system.
6. The full-automatic intelligent control fermentation cylinder of claim 5, characterized in that: the temperature control system comprises a temperature sensor and a stainless steel electric heating pipe, the stainless steel electric heating pipe is installed in an electric heating pipe installation groove (7), the temperature sensor is installed in a temperature sensor interface (61), the temperature sensor is electrically connected with the input end of the PID intelligent controller, and the stainless steel electric heating pipe is electrically connected with the output end of the PID intelligent controller.
7. The full-automatic intelligent control fermentation cylinder of claim 5, characterized in that: the PH on-line detection and control system comprises a PH sensor and a peristaltic pump, the PH sensor is electrically connected with the input end of the PID intelligent controller, the peristaltic pump is connected with an alkali interface (51) and an acid interface (52) through a pipeline, and the peristaltic pump is electrically connected with the output end of the controller.
8. The full-automatic intelligent control fermentation cylinder of claim 5, characterized in that: the DO detection system comprises a DO sensor and an alarm lamp, the DO sensor is electrically connected with the input end of the PID intelligent controller, and the alarm lamp is electrically connected with the output end of the PID intelligent controller.
9. The full-automatic intelligent control fermentation cylinder of claim 5, characterized in that: the rotating speed control system comprises a stepless variable frequency speed regulator, the stepless variable frequency speed regulator is electrically connected with a motor (31), and the stepless variable frequency speed regulator is electrically connected with a PID intelligent controller.
10. The full-automatic intelligent control fermentation cylinder of claim 5, characterized in that: the fermentation process control system comprises a data acquisition instrument and a display, wherein the input end of the data acquisition instrument is electrically connected with the PID intelligent controller, and the output end of the data acquisition instrument is electrically connected with the display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921129292.3U CN211339532U (en) | 2019-07-18 | 2019-07-18 | Full-automatic intelligent control fermentation cylinder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921129292.3U CN211339532U (en) | 2019-07-18 | 2019-07-18 | Full-automatic intelligent control fermentation cylinder |
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| CN211339532U true CN211339532U (en) | 2020-08-25 |
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| CN201921129292.3U Active CN211339532U (en) | 2019-07-18 | 2019-07-18 | Full-automatic intelligent control fermentation cylinder |
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| CN (1) | CN211339532U (en) |
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